Inventory control with indivisible units of stock transfer

We consider an infinite horizon, single item inventory model with backorders and a fixed lead time. Demand is stationary stochastic and review is periodic. Inventory may only be replenished in multiples of a fixed package size q but demands may be of any size. Ordering costs are linear and combined holding and shortage costs can be expressed as a convex function of the inventory position. The control policy is defined as (s, S, q), where an order is placed if the inventory position falls to or below s and the order size is the largest multiple of q which results in the inventory position not exceeding S. The parameters s and S are restricted to be multiples of q. The objective is to find the control policy that minimizes the long run average cost per unit time. The optimal solution procedure requires renewal theory and a structured search. Fortunately, a heuristic based on the ‘quantized ordering’ approach of Zheng and Chen provides solutions that are near optimal over a broad range of parameter values.     

Optimality of Base-Stock and (s, S) Policies for Inventory Problems with Information Delays

Information delays exist when the most recent inventory information available to the inventory manager (IM) is dated; namely, the IM observes only the inventory level of an earlier period. We introduce information delays into the standard multiperiod stochastic inventory problem with backorders. We consider two types of information delays: (i) a constant delay and (ii) a random delay. We define an appropriate reference inventory position, which is a sufficient statistics for finding the optimal order quantity. We show that the optimal ordering policy is of base-stock type with respect to the reference inventory position and is of (s, S) type if there is also a fixed cost of ordering.All authors were supported in part by NSF Grant DMS-0509278.     

Analysis of optimal opportunistic replenishment policies for inventory systems by using a (s,S) model with a maximum issue quantity restriction

The analysis of optimal inventory replenishment policies for items having lumpy demand patterns is difficult, and has not been studied extensively although these items constitute an appreciable portion of inventory populations in parts and supplies types of stockholdings. This paper studies the control of an inventory item when the demand is lumpy. A continuous review (s,S) policy with a maximum issue quantity restriction and with the possibility of opportunistic replenishment is proposed to avoid the stock of these items being depleted unduly when all the customer orders are satisfied from the available inventory and to reduce ordering cost by coordinating inventory replenishments. The nature of the customer demands is approximated by a compound Poisson distribution. When a customer order arrives, if the order size is greater than the maximum issue quantity w, the order is satisfied by placing a special replenishment order rather than from the available stock directly. In addition, if the current inventory position is equal to or below a critical level A when such an order arrives, an opportunistic replenishment order which combines the special replenishment order and the regular replenishment order will be placed, in order to satisfy the customer's demand and to bring the inventory position to S. In this paper, the properties of the cost function of such an inventory system with respect to the control parameters s, S and A are analysed in detail. An algorithm is developed to determine the global optimal values of the control parameters. Indeed, the incorporation of the maximum issue quantity and opportunistic replenishment into the (s,S) policy reduces the total operating cost of the inventory system.     

Coordinating inventory control and pricing strategies: The continuous review model

We analyze an infinite horizon, single product, continuous review model in which pricing and inventory decisions are made simultaneously and ordering cost includes a fixed cost. We show that there exists a stationary (s,S) inventory policy maximizing the expected discounted or expected average profit under general conditions.     

Inventory control in multi-channel retail

In recent years multi-channel retail systems have received increasing interest. Partly due to growing online business that serves as a second sales channel for many firms, offering channel specific prices has become a common form of revenue management. We analyze conditions for known inventory control policies to be optimal in presence of two different sales channels. We propose a single item lost sales model with a lead time of zero, periodic review and nonlinear non-stationary cost components without rationing to realistically represent a typical web-based retail scenario. We analyze three variants of the model with different arrival processes: demand not following any particular distribution, Poisson distributed demand and a batch arrival process where demand follows a Pòlya frequency type distribution. We show that without further assumptions on the arrival process, relatively strict conditions must be imposed on the penalty cost in order to achieve optimality of the base stock policy. We also show that for a Poisson arrival process with fixed ordering costs the model with two sales channels can be transformed into the well known model with a single channel where mild conditions yield optimality of an (s, S) policy. Conditions for optimality of the base stock and (s, S) policy for the batch arrival process with and without fixed ordering costs, respectively, are presented together with a proof that the batch arrival process provides valid upper and lower bounds for the optimal value function.     

Managing stochastic inventory systems with free shipping option

In many industries, customers are offered free shipping whenever an order placed exceeds a minimum quantity specified by suppliers. This allows the suppliers to achieve economies of scale in terms of production and distribution by encouraging customers to place large orders. In this paper, we consider the optimal policy of a retailer who operates a single-product inventory system under periodic review. The ordering cost of the retailer is a linear function of the ordering quantity, and the shipping cost is a fixed constant K whenever the order size is less than a given quantity – the free shipping quantity (FSQ), and it is zero whenever the order size is at least as much as the FSQ. Demands in different time periods are i.i.d. random variables. We provide the optimal inventory control policy and characterize its structural properties for the single-period model. For multi-period inventory systems, we propose and analyze a heuristic policy that has a simple structure, the (s, t, S) policy. Optimal parameters of the proposed heuristic policy are then computed. Through an extensive numerical study, we demonstrate that the heuristic policy is sufficiently accurate and close to optimal.     

Failure replacement and preventive maintenance spare parts ordering policy

This paper addresses inventory policy for spare parts, when demand for the spare parts arises due to regularly scheduled preventive maintenance, as well as random failure of units in service. A stochastic dynamic programming model is used to characterize an ordering policy which addresses both sources of demand in a unified manner. The optimal policy has the form (s(k),S(k)), where k is the number of periods until the next scheduled preventive maintenance operation. The nature of the (s(k),S(k)) policy is characterized through numeric evaluation. The efficiency of the optimal policy is evaluated, relative to a simpler policy which addresses the failure replacement and preventive maintenance demands with separate ordering policies.     

Joint pricing and inventory control with a Markovian demand model

We consider the joint pricing and inventory control problem for a single product over a finite horizon and with periodic review. The demand distribution in each period is determined by an exogenous Markov chain. Pricing and ordering decisions are made at the beginning of each period and all shortages are backlogged. The surplus costs as well as fixed and variable costs are state dependent. We show the existence of an optimal (s, S, p)-type feedback policy for the additive demand model. We extend the model to the case of emergency orders. We compute the optimal policy for a class of Markovian demand and illustrate the benefits of dynamic pricing over fixed pricing through numerical examples. The results indicate that it is more beneficial to implement dynamic pricing in a Markovian demand environment with a high fixed ordering cost or with high demand variability.     

Modelling and computing (Rn, Sn) policies for inventory systems with non-stationary stochastic demand

This paper addresses the single-item, non-stationary stochastic demand inventory control problem under the non-stationary (R, S) policy. In non-stationary (R, S) policies two sets of control parameters—the review intervals, which are not necessarily equal, and the order-up-to-levels for replenishment periods—are fixed at the beginning of the planning horizon to minimize the expected total cost. It is assumed that the total cost is comprised of fixed ordering costs and proportional direct item, inventory holding and shortage costs. With the common assumption that the actual demand per period is a normally distributed random variable about some forecast value, a certainty equivalent mixed integer linear programming model is developed for computing policy parameters. The model is obtained by means of a piecewise linear approximation to the non-linear terms in the cost function. Numerical examples are provided.     

A periodic review inventory system with two supply modes

We describe a periodic review inventory system in which there are two modes of resupply, namely a regular mode and an emergency mode. Orders placed through the emergency channel have a shorter supply lead time but are subject to higher ordering costs compared to orders placed through the regular channel. We analyze this problem within the framework of an order-up-to-R inventory control policy. At each epoch, the inventory manager must decide which of the two supply modes to use and then order enough units to raise the inventory position to a level R. We show that given any non-negative order-up-to level, either only the regular supply mode is used, or there exists an indifference inventory level such that if the inventory position at the review epoch is below the indifference inventory level, the emergency supply mode is used. We also develop procedures for solving for the two policy parameters, i.e., the order-up-to level and the indifference inventory level.     

Inventory models with minimal service level constraints

This paper investigates inventory models in which the stockout cost is replaced by a minimal service level constraint (SLC) that requires a certain level of service to be met in every period. The minimal service level approach has the virtue of simplifying the computation of an optimal ordering policy, because the optimal reorder level is solely determined by the minimal SLC and demand distributions. It is found that above a certain “critical” service level, the optimal (s,S) policy “collapses” to a simple base-stock or order-up-to level policy, which is independent on the cost parameters. This shows the minimal SLC models to be qualitatively different from their shortage cost counterparts. We also demonstrate that the “imputed shortage cost” transforming a minimal SLC model to a shortage cost model does not generally exist. The minimal SLC approach is extended to models with negligible set-up costs. The optimality of myopic base-stock policies is established under mild conditions.     

Inventory Models with Markovian Demands and Cost Functions of Polynomial Growth

This paper studies stochastic inventory problems with unbounded Markovian demands, ordering costs that are lower semicontinuous, and inventory/backlog (or surplus) costs that are lower semicontinuous with polynomial growth. Finite-horizon problems, stationary and nonstationary discounted-cost infinite-horizon problems, and stationary long-run average-cost problems are addressed. Existence of optimal Markov or feedback policies is established. Furthermore, optimality of (s, S)-type policies is proved when, in addition, the ordering cost consists of fixed and proportional cost components and the surplus cost is convex.     

Dynamic inventory and pricing policy in a capacitated stochastic inventory system with fixed ordering cost

We study a dynamic inventory and pricing optimization problem in a periodic review inventory system with setup cost and finite ordering capacity in each period. We show that the optimal inventory control is characterized by an (s,s^′,p) policy in four regions of the starting inventory level.     

Optimal policy for inventory systems with capacity commitment and fixed ordering costs

This paper investigates a single-product, periodic-review, non-stationary inventory system with total maximum capacity commitment and fixed ordering costs over a finite planning horizon. We characterize the optimal ordering policy as a state-dependent ($s,S$) policy whose parameters only depend on the sum of the net inventory and the remaining capacity. We show that such policy can degenerate into two simple policies in two special cases respectively. We also derive bounds on parameters of the optimal ordering policy.     

Optimal ordering policies for periodic-review systems with a refined intra-cycle time scale

Chiang [C. Chiang, Optimal ordering policies for periodic-review systems with replenishment cycles, European Journal of Operational Research 170 (2006) 44–56] recently proposed a dynamic programming model for periodic-review systems in which a replenishment cycle consists of a number of small periods (each of identical but arbitrary length) and holding and shortage costs are charged based on the ending inventory of small periods. The current paper presents an alternative (and concise) dynamic programming model. Moreover, we allow the possibility of a positive fixed cost of ordering. The optimal policy is of the familiar (s, S) type because of the convexity of the one-cycle cost function. As in the periodic-review inventory literature, we extend this result to the lost-sales periodic problem with zero lead-time. Computation shows that the long-run average cost is rather insensitive to the choice of the period length. In addition, we show how the proposed model is modified to handle the backorder problem where shortage is charged on a per-unit basis irrespective of its duration. Finally, we also investigate the lost-sales problem with positive lead-time, and provide some computational results.     

Lost-sales inventory systems with a service level criterion

Competitive retail environments are characterized by service levels and lost sales in case of excess demand. We contribute to research on lost-sales models with a service level criterion in multiple ways. First, we study the optimal replenishment policy for this type of inventory system as well as base-stock policies and (R, s, S) policies. Furthermore, we derive lower and upper bounds on the order-up-to level, and we propose efficient approximation procedures to determine the order-up-to level. The procedures find values of the inventory control variables that are close to the best (R, s, S) policy and comply to the service level restriction for most of the instances, with an average cost increase of 2.3% and 1.2% for the case without and with fixed order costs, respectively.     

Approximate steady-state distribution for a large repairable item inventory system

This paper examines a model for a repairable inventory system where some items are condemned upon failure. These condemnations require an ordering policy which we take to be an (s, S) policy. We model this system as a version of the classical machine repair problem using continuous time Markov processes. We develop solution procedures based on approximations to the steady state probability distribution, which enable us to obtain the operating characteristics of (s, S) policies very easily, with or without an ordering leadtime. The approximate models are found to be very accurate and computationally very efficient.     

On a stochastic inventory model with a generalized holding costs

This paper is concerned with finding the optimal replenishment policy for an inventory model that minimizes the total expected discounted costs over an infinite planning horizon. The demand is assumed to be driven by a Brownian motion with drift and the holding costs (inventory and shortages) are assumed to take some general form. This generalizes the earlier work where holding costs were assumed linear. It turns out that problem of finding the optimal replenishment schedule reduces to the problem of solving a Quasi-Variational Inequality Problem (QVI). This QVI is then shown to lead to an (s, S) policy, where s and S are determined uniquely as a solution of some algebraic equations.     

A stocking policy for spare part provisioning under age based preventive replacement

A new policy, called stocking policy for ease of reference, has been advanced for joint optimization of age replacement and spare provisioning. It combines age replacement policy with continuous review (s, S) type inventory policy, where s is the stock reorder level and S is the maximum stock level. The policy is generally applicable to any operating situation having either a single item or a number of identical items. A simulation model has been developed to determine the optimal values of the decision variables by minimizing the total cost of replacement and inventory. The behaviour of the stocking policy has been studied for a number of case problems specifically constructed by 5-factor second order rotatory design and the effects of different cost elements and item failure characteristics have been highlighted. For all case problems, optimal (s, S) policies to-support the Barlow-Proschan age policy have also been determined. Simulation results clearly indicate that the optimal stocking policy is, in general, more cost-effective than the Barlow-Proschan policy.     

Periodic review inventory systems with a service level criterion

Full-cost inventory models are mostly studied in the literature, whereas service level constraints are more common to be observed in practical settings. In this paper, we consider periodic review inventory systems with service level restrictions. The control of such inventory systems is limited to (s, S)-type policies in the literature. To the best of our knowledge, we are the first authors to compare such policies with optimal replenishment policies, and illustrate an average cost difference of 0.64%. This justifies the use of these popular (s, S) policies in practice. Furthermore, we propose a new one-dimensional search procedure that is bounded to set the reorder level s and order-up-to level S, whereas the solution space is unbounded and two dimensional. Our heuristic procedure is guaranteed to satisfy the service level constraint and numerical experiments illustrate that it results in an average cost deviation of 1–2% compared with the best (s, S) policy. Consequently, it significantly outperforms all existing procedures from literature, both in service and costs.