CVD法制备单壁碳纳米管的纯化与表征

针对CVD法合成的单壁碳纳米管的特点提出了较为有效的纯化方法，并对纯化后碳管的存在形式进行了表征.结果表明,CVD法制备的单壁碳纳米管中所含的载体和催化剂绝大部分可以通过盐酸除去.在表面活性剂溶液中超声分散碳纳米管,可以使管与无定形碳及石墨状碎片进行有效的剥离.空气加热氧化法和稀硝酸回流法可有效地去除碳杂质,稀硝酸回流可以在纯化的同时对管的末端及侧壁进行功能化.     

单壁碳纳米管短管的制备

分别通过控制CVD生长时间的方法和在混合的硝酸硫酸中超声氧化碳纳米管的化学剪裁法制备了单壁碳纳米管短管.两种方法都能将大多数碳纳米管的长度控制在500 nm以下.拉曼光谱结果表明: 在化学剪裁过程中,单壁碳纳米管部分被破坏产生无定形碳杂质;用控制CVD反应时间得到的单壁碳纳米管短管样品比长时间反应得到的长管样品杂质少,且不存在后处理时碳纳米管的破损问题,其纯度比化学剪裁法得到的产品纯度高.     

单壁碳纳米管氧化过程的银纳米粒子跟踪

基于银与羧基之间的相互作用，利用银纳米粒子跟踪稀硝酸氧化单壁碳纳米管的过程.通过比较银纳米粒子对稀硝酸氧化不同时间所得单壁碳纳米管的跟踪情况，推测了该氧化可能是沿着碳纳米管的缺陷边缘处对其进行缓慢腐蚀的过程.     

Application of centrifugation to the large-scale purification of electric arc-produced single-walled carbon nanotubes

We report a further advance in the bulk purification of nitric acid-treated single-walled carbon nanotubes (SWNTs) by use of high-speed centrifugation. We have already shown that low-speed centrifugation is effective in removing amorphous carbon (AC). In these earlier experiments, the AC preferentially suspends in aqueous dispersions on low-speed centrifugation (2000g), leaving the SWNTs in the sediment. In a surprising reversal, we now show that high-speed centrifugation (20000g) of well-dispersed preparations is effective in sedimenting carbon nanoparticles (CNP), while leaving the SWNTs suspended in aqueous media. Taken together, these two techniques allow the bulk scale (10 g) purification of SWNTs by efficiently separating the two main contaminants, in an industrially viable process. We show that the mechanism of these separations is based on the differential charging (zeta-potential) of the AC, CNPs, and SWNTs that comes about during the chemical processing. Due to their more robust structure, nitric acid oxidation leaves the CNPs with a surface charge density lower than that of the SWNTs, and thus the CNPs do not form stable dispersions in aqueous media during high-speed centrifugation. The efficiency of the process was confirmed by the high purification recovery factor (PRF = 90%), which is a measure of the fractional quantity of the product recovered after the purification. We demonstrate that the purity of SWNTs significantly affects their mechanical and electrical properties.     

Growth control of single and multi-walled carbon nanotubes by thin film catalyst

Single-walled carbon nanotubes (SWNTs) and multi-walled carbon nanotubes (MWNTs) were synthesized on silicon substrate by the control of catalyst size, hydrocarbon species, and carbon flux through chemical vapor deposition (CVD). Catalysts for SWNTs and MWNTs could be obtained by an agglomeration of sputtered Co–Mo and pure Co thin films, respectively. The addition of Mo in the Co catalyst provides an effective nucleation site for SWNT and the low carbon flux by using methane gas in CVD reaction makes it possible to grow a single-walled structure.     

Selective synthesis combined with chemical separation of single-walled carbon nanotubes for chirality selection

Single-walled carbon nanotubes (SWNTs) are potential materials for future nanoelectronics. Since the electronic and optical properties of SWNTs strongly depend on tube diameter and chirality, obtaining SWNTs with narrow (n,m) chirality distribution by selective growth or chemical separation has been an active area of research. Here, we demonstrate that a new, bimetallic FeRu catalyst affords SWNT growth with narrow diameter and chirality distribution in methane CVD. At 600 degrees C, methane CVD on FeRu catalyst produced predominantly (6,5) SWNTs according to UV-vis-NIR absorption and photoluminescence excitation/emission (PLE) spectroscopic characterization. At 850 degrees C, the dominant semiconducting species produced are (8,4), (7,6), and (7,5) SWNTs, with much narrower distributions in diameter and chirality than materials grown by other catalysts. Further, we show that narrow diameter/chirality growth combined with chemical separation by ion exchange chromatography (IEC) greatly facilitates achieving single (m,n) SWNT samples, as demonstrated by obtaining highly enriched (8,4) SWNTs with near elimination of metallic SWNTs existing in the as-grown material.     

Thermal decomposition and electron microscopy studies of single-walled carbon nanotubes

Thermoanalytical and electron microscopic methods were used as characterisation tools for the determination of the composition of single walled carbon nanotube samples. Acid purification method of single-walled carbon nanotubes (SWCN) proved to be effective, resulting in a three fold increase in the percentage of SWNTs present in the purified product as determined by thermogravimetric analysis. In this work we report the thermogravimetric analysis by conventional and high resolution methods of the raw SWNTs and purified SWNTs.     

Epoxidation and deoxygenation of single-walled carbon nanotubes: quantification of epoxide defects

Epoxidation of single-walled carbon nanotubes (SWNTs) may be carried out by the reaction of SWNTs with either trifluorodimethyldioxirane or 3-chloroperoxybenzoic acid; the resulting O-SWNTs are spectroscopically similar to those formed by ozonolysis. Quantification of the epoxide substituents is possible through the catalytic de-epoxidation reaction using MeReO3/PPh3 and the 31P NMR spectroscopy. The de-epoxidation methodology may be used to determine that wet air oxidation is preferable to either acid or O2/SF6 purification. We have demonstrated that previously assumed "pure" SWNTs are actually "doped" to a level of at least 1 oxygen per 250 carbon atoms.     

Controlling the diameter of carbon nanotubes in chemical vapor deposition method by carbon feeding

It was found that the diameter distribution of single-walled carbon nanotubes (SWNTs) grown by the chemical vapor deposition (CVD) method could be controlled by the carbon feeding rate at the growth stage. A unified hypothesis on the relationship between nanoparticle size, growth condition, growth temperature, and diameter of the resulting nanotubes was developed and used to explain the relationship. It was shown that the diameters of SWNTs can be controlled even when highly polydisperse nanoparticles were used as catalyst. Such control enabled us to synthesize uniform small-diameter SWNTs at low carbon feeding rates. Additionally, understanding of the important role of the carbon feeding rate can be used to explain the cause of low growth efficiency in most CVD processes. It would also help us to design methods to improve the growth efficiency of CVD growth of nanotubes.     

Purity assessment of single-wall carbon nanotubes, using optical absorption spectroscopy

A demand currently exists for a method of assessing the purity of single-wall carbon nanotubes (SWNTs), which will allow for meaningful material comparisons. An established metric and protocol will enable accurate and reproducible purity claims to be substantiated. In the present work, the ability to accurately quantify the mass fraction of SWNTs in the carbonaceous portion of a given sample is demonstrated, using optical absorption spectroscopy on both laser and arc discharge-generated SWNT-N,N-dimethylacetamide (DMA) dispersions. Verification of purity assessment protocols is based upon constructed sample sets comprising designed mass fractions of purified SWNTs and representative carbonaceous synthesis byproducts. Application of a previously reported method based on a ratio of the areal absorbance from linear subtractions of the second interband electronic transitions of semiconducting SWNTs ((S)E(22)) has shown a severe overestimation of SWNT purity (average error >24%). Instead, the development of a nonlinear pi-plasmon model, which considers overlap of electronic transitions and peak broadening, has dramatically improved the purity assessment accuracy (average error <7%), derived from a strong correlation to the constructed sample sets. This approach has enabled corroboration of rapid assessment procedures, such as absorbance peak maxima ratio and Beer's law analysis, directed at purification monitoring and synthesis sample screening. Specifically, a simple protocol for purity assessment of laser and arc-discharge SWNTs has been established that can be extended to other synthetic types (i.e. CVD, HiPco, etc.) and diameter distributions.     

Catalytic Induced Thermal Conversion of Amorphous Carbon into Single Walled Carbon Nanotubes

Single walled carbon nanotubes (SWNTs) have caught extensive attention in the field of material science and electronics. Their formation typically uses plasma arc or CVD techniques [1–3]. So far, formation of SWCNTs just by thermal conversion of amorphous, non graphitic carbon which is a nearly ubiquitous carbon source is challenging but has not been reported so far. We herein demonstrate the catalytic growth of SWNTs from an amorphous carbon source (activated charcoal powder, ‘Aktivkohle’) mediated by three different catalytically active metals; metallic nickel, nickel derived from bis(η⁵‐cyclopentadienyl)nickel (nickelocene) and yttrium formed in situ from yttrium oxide.     

Influence of the catalyst type on the growth of carbon nanotubes via methane chemical vapor deposition

The preparation of the catalyst is one of the key parameters which governs the quality of carbon nanotubes (CNTs) grown by catalyzed chemical vapor deposition (CVD). We investigated the influence of three different procedures of catalyst preparation on the type and diameter of CNTs formed under identical growth conditions via methane CVD. In the first one, chemically synthesized colloidal iron oxide or iron molybdenum alloy nanoparticles were used, which were homogeneously deposited on silicon substrates by spin coating to prevent them from coalescence under CVD growth conditions. The obtained multiwall CNTs (MWNTs) exhibited diameters corresponding to the catalyst particle size, whereas no formation of single-wall CNTs (SWNTs) was observed. In the second method, commercial porous alumina nanoparticles were used in association with iron and molybdenum salts and the Fe/Mo catalyst was formed in situ. We determined that the alumina concentration significantly influenced the morphology of the catalyst and that below a critical value of the range of 1 g/L no CNTs were formed. While yielding nearly defect-free SWNTs, their diameter could not be controlled using this procedure, resulting in a large distribution of tube sizes. In a third, new preparation method, associating alumina and iron-based nanoparticles, SWNTs of a different size and narrower diameter distribution as compared to the second method were obtained. Our results are evidence of the essential role of alumina particles in the formation of SWNTs, and the newly developed method opens up a way to the synthesis of diameter-controlled SWNTs via catalyzed CVD.     

Influence of the zeta potential on the dispersability and purification of single-walled carbon nanotubes

We report a systematic study of the purification of nitric acid treated single-walled carbon nanotubes (SWNTs) by centrifugation at constant pH. The progress of the purification procedure was followed by estimating the purity by solution-phase near-infrared spectroscopy, and it was found that the sediment obtained by centrifugation at pH 2 had the highest purity. The stability of the aqueous dispersions of SWNTs and carbonaceous impurities (CIMP) after nitric acid treatment was investigated by measuring their zeta potential and the concentration of acidic sites. We found that, at lower pH, the CIMP has a higher zeta potential than nitric acid treated SWNTs, and it is this factor that allowed the separation of the carbonaceous impurities via centrifugation and the concomitant purification of the SWNTs.     

Purification and opening of carbon nanotubes using steam

Purification and opening of carbon nanotubes has been carried out by treatment of as-made single-wall carbon nanotubes (SWNTs) with pure steam at 1 atm pressure. Treated samples have been characterized by high-resolution transmission electron microscopy and IR and Raman spectroscopy. Comparison between the steam purification and the standard nitric acid purification treatment shows that steam is less aggressive toward damage to the tubular nanotube wall structure and forms fewer functional groups.     

单壁碳纳米管的轴向能带工程

单壁碳纳米管具有优异的电子学特性,是制备新一代高性能集成电路的重要材料.碳纳米管芯片之路存在诸多挑战,包括直径和手性的控制生长方法、金属性和半导体性单壁碳纳米管的分离方法、器件加工与集成方法等.这些课题从本质上讲大多属于化学问题,因此碳纳米管芯片研究为化学家们提供了新的机遇与挑战.过去10年来,我们围绕单壁碳纳米管的轴向能带工程这一研究思路,开展了一系列碳纳米管芯片的基础探索工作,发展了若干有效的单壁碳纳米管局域能带的调控方法,包括温度阶跃生长法、脉冲供料生长法、基底调控法以及形变调控法等.本文系统地阐述了这些局域能带调控方法,为使读者对该领域的研究进展有一个较为全面的了解,文中对其他课题组开展的代表性工作也给予了综述性介绍.     

Control of the Properties of Carbon Nanotubes Synthesized by CVD for Application in Electrochemical Biosensors

Interest in carbon nanotubes (CNT) has grown at a very rapid rate in the last decade. Their interesting physical and chemical properties open attractive possibilities in many application areas. These properties depend on the process conditions during synthesis and on subsequent purification steps. Recent studies have demonstrated that CNT can promote the electron transfer of biomolecules. These exceptional properties make them attractive for use in electrochemical biosensors. Multi walled nanotubes have been synthesized by the Chemical Vapor Deposition (CVD) method using methane as a carbon source and Ni–Al₂O₃–SiO₂ as the catalyst. The influence of the variation of certain reaction parameters such as feed gas composition, catalyst mass, temperature and reaction time in the yield of the CVD process has been established. In addition, the structural and chemical characteristics of the CNTs have been studied and a purification process to eliminate the catalyst and amorphous carbon has been developed that involves a gaseous oxidative process and acid treatment. The efficiency of the purification step has been determined by analytical techniques. Atomic force microscopy, Raman scattering, thermogravimetric analysis, inductively coupled plasma atomic spectroscopy are the characterization techniques employed in this work.     

Nano-welding by scanning probe microscope

A novel method, nano-welding, analogous to spot welding at the nanoscale level using scanning probe microscopy (SPM) is presented. Using SPM oxidation of the underlying silicon, single-walled carbon nanotubes (SWNTs) have been immobilized to the surface at point sites along their lengths by the nano-welding. It is shown that this nano-welding process nearly has no structural damage to the SWNTs. This immobilization makes the SPM manipulation of SWNTs controllable and desirable, which is helpful for the construction of SWNT-based nanodevices.     

A comparative study of single-walled carbon nanotube purification techniques using Raman spectroscopy

Raman spectroscopy has been utilized to show the increase of single-walled carbon nanotubes (SWCNTs) content in commercial grade samples synthesized by the chemical vapour deposition (CVD) technique with a minimization of impurities using both hydrochloric acid treatment and surfactant purification. Surfactant purification methods proved to be the most effective, resulting in a three-fold increase in the percentage of SWCNTs present in the purified product as determined by Raman spectroscopy.     

FeCo/MgO催化生长体相单壁碳纳米管的直径调控

单壁碳纳米管的直径可控生长是碳纳米管生长与应用领域的重要问题。直径在0.9–1.2 nm范围内的碳纳米管非常适合应用于近红外荧光生物成像领域和量子器件单光子光源之中。本文使用FeCo/MgO催化剂生长出了直径在这一范围内的体相单壁碳纳米管,并研究了催化剂制备和CVD生长条件对碳纳米管直径的影响。催化剂前驱体的制备是获得小尺寸催化剂颗粒的关键步骤。在浸渍过程中,使用难水解的金属硫酸盐作为前驱体、降低浸渍pH以及加入络合剂分子都会抑制溶液干燥过程中金属盐的水解,从而控制催化剂的尺寸,使其适合于生长出直径可控的单壁碳纳米管。在CVD生长过程中,使用乙醇作为碳源、使用较低的碳氢比例也有利于小直径碳纳米管的生长。     

Preferential growth of single-walled carbon nanotubes on silica spheres by chemical vapor deposition

The preferential growth of single-walled carbon nanotubes (SWNTs) on silica spheres with various diameters was realized for the first time by chemical vapor deposition (CVD) of methane. SWNTs tend to wrap the silica spheres to form a new superstructure of uniform SWNT nanoclaws when the diameters of the silica spheres are larger than 400 nm. The SWNTs obtained on silica spheres have highly graphitic tubular walls as characterized by Raman spectroscopy and HRTEM. This is a new method to obtain tunable uniform elastic deformation of SWNTs, which may act as the model for the study about the effect of delocalized bending on the properties of SWNTs. In addition, the combination of SWNTs with monodispersed silica spheres could conveniently integrate SWNTs into photonic crystals.