Plasma oxidation of polymers

The rates of plasma oxidation have been measured for homopolymers of several monomers and for copolymers of methyl methacrylate with styrene and vinyl naphthalene. Our results show that relatively small amounts of the aromatic component in the copolymer convey substantially increased resistance to plasma oxidation. Current knowledge of the mechanisms of plasma oxidation is reviewed and new mechanistic explanations are suggested. The implications for improved design of plasma-developable resists systems are considered.A preliminary version of this paper was presented at the Sixth International Symposium on Plasma Chemistry held in Montreal, July, 1983.     

Effect of mechanical stress on the kinetics of heterogeneous electron transfer

The scanning electrochemical microscope (SECM) combined with a computerized tensile stage was employed to measure the kinetics of electron transfer (ET) reactions at stainless steel electrodes as a function of the applied mechanical stress. Reproducible current versus distance curves were obtained for different values of the tensile stress applied to a stainless steel (T-316) sample by using hexaammineruthenium as a redox mediator. The dependences of the extracted rate constant on substrate potential (i.e., Tafel plots, ln k versus E) were linear, in agreement with classical electrochemical theory. Possible origins of the stress effect on the ET rate and its implications for studies of stress corrosion cracking are discussed.     

Infrared spectroscopic studies of polystyrene emulsion polymers: Effect of oxidation during polymerization

Infrared spectroscopy was empolyed to study the nature of the structural changes which occurred through oxidation during the emulsion polymerization of styrene. Aliphatic carboxylic, amino, and phosphate emulsifiers and hydrogen peroxide and potassium persulfate initiators were empolyed for polymer preparation. In addition, a polystyrene dispersion prepared in the absence of any emulsifier or stabilizer was examined. Irrespective of the nature of the initiator–emulsifier combination employed, all of the polymer spectra revealed bands at 1705 and 1770 cm.^?1. The band at 1705 cm.^?1 was assigned in part to the carbonyl stretching mode of dimertic carboxylic acid, formed by oxidation, in the polystyrene chains. Absorption at 1770 cm.^?1, which was very weak, was tentatively attributed to the carbonyl stretching mode of the monomeric form of this acid. The structure of the acid endgroup was not established, but the results obtained suggest that it was possibly a phenylacetic acid residue or a residue with a similar structure.     

Radiation-induced oxidation of polymers. Effect of antioxidant and antirad agent on oxygen consumption and gas evolution

The effects of antioxidants and of an antirad agent mixed in polyethylene and ethylene-propylene copolymer were investigated by means of oxygen consumption and gas evolution. The antioxidants were NBC, Irganox 1010, and DPPD, and the antirad agent was propyl fluoranthene (PFR). A small amount of the antioxidant (0.5 phr) in polymer decreased oxygen consumption by one-half or one-third compared with pure polymer, but the activity was lost with increasing irradiation. The antirad agent also decreased oxygen consumption and it was assumed to act as the energy transfer agent in the polymer matrix.     

Study on oxidation of polymers treated by high LET radiation

The oxidation of medical silicone rubber and segmented polyether urethane which were bombarded with 11.2 MeV Si⁺ or F⁺ at the dose of 5 × 10¹⁴ ions/cm² was studied. In XPS measurements, it was found that the oxygen concentration on the surface of the implanted polymeric membranes had been increasing in three months at least. ESR measurement showed that some free radicals existed in these membranes and their quantities decreased with time. Chemical analysis proved that peroxides were generated in the γ irradiated membranes. The reason for the increasing of oxygen concentration was that free radicals combined with oxygen in the air and produced peroxides on the membrane surface. Moreover, in order to demonstrate the radiation mechanism, low LET (γ rays) radiation of such polymeric membranes was carried out for comparison     

Electrostrictive polymers for mechanical energy harvesting

This article reviews the developments in electrostrictive polymers for energy harvesting. Electrostrictive polymers are a variety of electroactive polymers that deform due to the electrostatic and polarization interaction between two electrodes with opposite electric charge. Electrostrictive polymers have been the subject of much interest and research over the past decade. In earlier years, much of the focus was placed on actuator configurations, and in more recent years, the focus has turned to investigating material properties that may enhance electromechanical activities. Since the last 5 years and with the development of low‐power electronics, the possibility of using these materials for energy harvesting has been investigated. This review outlines the operating principle in energy scavenging mode and conversion mechanisms behind this generator technology, highlights some of its advantages over existing actuator technologies, identifies some of the challenges associated with its development, and examines the main focus of research within this field, including some of the potential applications. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

The mechanical moduli of lamellar semicrystalline polymers

Bounds on the elastic constants are derived for semicrystalline polymers whose local morphology is lamellar. Local response matrices (stiffness and compliance) are formulated in three dimensions that simultaneously incorporate uniform in-plane strain and additive forces from layer to layer of crystalline and amorphous phases and uniform stress and additive displacements normal to the lamellar surfaces. Spatial averaging of the stiffness and compliance matrices under the assumption of axially symmetric orientation gives the upper and lower bounds on the longitudinal and transverse tensile moduli and the axial and transverse shear moduli as functions of the separate phase elastic constants, the volume percent crystallinity, and the moments of the orientation 〈cos²θ〉 and 〈cos⁴θ〉. The bounds are much tighter than the Voight upper and Reuss lower bounds that do not recognize phase geometry. Using the known crystal elastic constants of polyethylene, sample calculations on isotropic unoriented materials show that the divergence of bounds at high crystallinity necessitated by the extreme crystal anisotropy shows up only at very high crystallinity. At low temperature the bounds are tight enough to specify G₁, the amorphous modulus, from the measured G and the known crystal elastic constants. At higher temperatures and lower G, the bounds are not tight enough for this purpose but the shear modulus versus crystallinity and temperature data are well fitted by the lamellar lower bound using a temperature-dependent, crystallinity-independent G₁.     

Oxidative destruction of polymers under mechanical load

An influence of tensile stress on the rate of oxidative destruction of polydienes and polyolefins under the action of ozone has been found; the influence of molecular and submolecular parameters and macrochain segmental mobility on the kinetics of oxidation of polymers is discussed. It is shown that chemical processes, with sp³ to sp² carbon atom rehybridization in the main chain, can change the reactivity of molecules under the action of structural deformations. Both acceleration and deceleration of bimolecular reactions have been found.     

Oxidative destruction of polymers under stress

The effect of stresses on the reactivity of macromolecules in chemical reactions has been studied. This effect may be a promoting, inhibiting or neutral effect. Experimental results are satisfactorily explained in terms of a transition complex approach and conformation analysis, by comparison of the energy changes in the initial and transition states under structural strain in a reacting fragment. Our concept, based on the reactivity change, has shed new light on the well-known ‘critical’ strain phenomenon in the ozone corrosion of rubbers. In the case of saturated polyolefins (polyethylene and polypropylene) it was found that the oxidation rate is proportional to exp σ, where σ is the stress, applied to uniaxially oriented films.     

Simultaneous measurements of stress and infrared dichroism on polymers

Summary In order to obtain informations on the molecular nature and mechanism of rheological processes on polymers, simultaneous measurements of stress and infrared dichroism were made of polychloroprene (Neoprene Type AC) films during the course of continuous elongation at the constant rate 25%/min and of stress relaxation at 400% elongation. The time dependence of the infrared dichroism was obtained by measuring the intensity change at fixed wavenumbers of absorption band maxima on the differential polarized infrared spectra. Both the degree of crystallinity of sample films and the orientation function of transition moments were calculated from the results of the infrared dichroic measurements under the assumption of uniaxial orientation, which was confirmed to be the case by X-ray diffraction and birefringence measurements.In the continuous elongation experiments, it was found that the orientation functions for crystalline-sensitive bands showed maxima at 25% elongation and then decreased rapidly, changing their signs from positive to negative. There also appeared the yield point in the stress-strain curve and the beginning of sharp decrease of crystallinity at the same degree of elongation 25%. These facts were interpreted in terms of the orientation of the crystalline phase followed by the degradation of crystallites and drawing out of the molecular chain from the crystallites. In the stress relaxation experiments, moderate changes in the orientation functions were found for various characteristic absorption bands. Little difference was observed between changes in the orientation functions for the amorphous and crystalline-sensitive bands. This makes a contrast with the previous results for vulcanized natural rubber, where the orientation of the crystalline phase was completed almost immediately after elongation, while in the amorphous phase the molecular chains were oriented gradually during the course of stress relaxation.

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Zusammenfassung Um Informationen über die molekulare Natur und den Mechanismus rheologischer Prozesse von Polymeren zu erhalten, wurden gleichzeitige Messungen der Spannung und des Infrarot-Dichroismus an Polychloropren-Filmen (Typ AC-Neopren) während der kontinuierlichen Verstreckung bei konstanter Verstreckungsgeschwindigkeit von 25%/min und während der Spannungsrelaxation bei 400% Verlängerung durchgeführt. Die Zeitabhängigkeit des Infrarot-Dichroismus wurde aus der Intensitätsänderung im festen Wellenzahlbandmaximum eines Kristallisationsbandes mit einem differenz-polarisierten Infrarot-Spektrographen festgestellt. Beide, der Kristallanteil der Probe und die Orientierungsfunktion für die Übergangsmomente lassen sich aus den Resultaten unter Annahme einachsiger Orientierung auswerten. Letztere, die einachsige Orientierung, wurde mit Röntgenbeugung und Doppelbrechung sichergestellt.In den Experimenten mit kontinuierlicher Verlängerung zeigten die Orientierungsfunktionen der Kristallempfindlichen Banden bei 25% Verlängerung ein Maximum. Danach sanken sie rasch unter Wechsel ihres Vorzeichens von positiv nach negativ ab. Der Fließpunkt in der Spannungs-Dehnungs-Kurve und der Beginn des scharfen Abfalls der Kristallinität zeigen sich vom gleichen Verlängerungsgrad 25% ab.Diese Tatsachen werden aufgrund der Orientierung der kristallinen Phase erklärt, gefolgt von einem Abbau der Kristallite und einem Herausziehen der Molekülketten aus den Kristalliten. In den Spannungsrelaxationsversuchen wurden gewisse Änderungen der Orientierungsfunktionen für die verschiedenen charakteristischen Absorptionsbanden gefunden. Es ergaben sich geringe Differenzen in der Änderung der Orientierungsfunktionen für die amorphen und kristallempfindlichen Banden. Das steht im Gegensatz zu früheren Resultaten an vulkanisiertem Naturkautschuk. Bei letzteren war die Orientierung der Kristallphase beinahe unmittelbar nach der Dehnung vollständig, während in der amorphen Phase die molekularen Ketten nach und nach im Laufe der Spannungsrelaxation orientiert wurden.

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With 8 figures in 9 details and 1 table     

Simultaneous measurements of stress and infrared dichroism on polymers

Summary A method for simultaneous measurements of stress and infrared dichroism as time-dependent behavior of polymer films was devised by using a double beam infrared spectrometer. The film sample held between clamps of a stretching device was placed just in front of the entrance slit of the spectrometer where the sample and reference beams came alternately. Two polarizers were used, one in the sample beam and the other in the reference beam. Thus the sample and reference beams were polarized to have the electric vectors parallel and perpendicular to the stretching direction of the sample, respectively. With this arrangement the spectrometer responded only to the difference in the transmittance of the two beams. Setting the spectrometer at one of the wavenumbers of the absorption band maxima, we could record continuously the change in its dichroism during mechanical treatments which gave rise to the molecular orientation in the sample. The stress was recorded automatically by means of a couple of strain gages pasted on the cantilever beam of the stretching device.By theoretical considerations, a simple relationship was found to exist between the quantity recorded on the spectrometer by this method and the orientation function of transition moment of a vibrational absorption band with respect to the stretching direction.The method was applied to the stress relaxation experiments of vulcanized natural rubber carried out at different elongations less than 600% and at the room temperature. Changes of infrared dichroism were measured for five absorption bands at 1664, 1380, 1361, 1129, and 844 cm^–1, of which the last one is a crystalline band. From the results of this study, it was concluded that the stress relaxation observed was ascribed mainly to the amorphous orientation rather than to the crystalline orientation, which was completed almost immediately after elongation.

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Zusammenfassung Eine Methode für gleichzeitige Messungen von Spannungs-und Infrarot-Dichroismus von Polymerenfolien in AbhÄngigkeit von der Zeit wurde unter Verwendung eines Zweistrahlen-Infrarotspektrometers entwickelt. Die Filmproben, zwischen Klemmen in einer Verstreckungsanordnung gehalten, sind am Ort des Eintrittsspaltes des Spektrometers justiert, an dem der die Probe durchlaufende und der Referenzstrahl alternierend eintreten. Zwei Polarisationen, eine im Probestrahl, die andere im Referenzstrahl, wurden verwendet. So sind der Probe-und Referenzstrahl mit dem elektrischen Vektor parallel bzw. senkrecht zur Streckrichtung der Probe polarisiert. Mit dieser Anordnung am Spektrometer wird nur die Differenz der DurchlÄssigkeit der Probe für beide Strahlen gemessen. Wenn man das Spektrometer auf die Wellenzahl eines Absorptionsmaximums der Probe einstellt, lÄ\t sich also kontinuierlich unmittelbar die Änderung des Dichroismus wÄhrend der mechanischen Verformung verfolgen, die aus molekularer Orientierung in der Probe resultiert. Die Spannung wurde automatisch mit Hilfe von Verlagerungsaufnehmern aufgezeichnet.Theoretische Betrachtungen lassen eine einfache Beziehung zwischen den Spektrometerkurven und der Orientierungsfunktion für die verschiedenen Absorptionsbanden in Bezug auf die Streckrichtung finden.Die Methode wurde auf Spannungsrelaxation in vulkanisiertem Naturkautschuk für verschiedene Strekkungen kleiner als 600% bei Raumtemperatur angewendet. Die Messungen der Änderung des InfrarotDichroismus fanden für die 5 Absorptionsbanden bei 1664, 1380, 1361, 1129 und 844 cm^–1 statt, wobei die letztere eine kristalline Bande ist. Aus den Ergebnissen wird geschlossen, da\ die beobachtete Spannungsrelaxation in der Hauptsache Orientierung im Amorphen und nicht einer Kristallit-Orientierung zuzuordnen ist. Letztere ist offensichtlich schon unmittelbar nach der Streckung fast vollstÄndig ausgebildet.

     

Diffusion-controlled oxidation of polymers: A mathematical model

Mathematical modelling of the oxidation of a polymer, based on Fick's Law for diffusion of oxygen with reaction, with suitable boundary conditions produced an equation which combines the diffusion-free kinetics of the surface layers of the oxidising sample with the diffusion-controlled kinetics which predominate at greater depth. Comparison of the final, simplified, equation with literature results for oxidation rates versus film thickness showed excellent agreement with experiment. Attempts to fit to the experimental results an equation which assumes diffusion control from the film surface failed, indicating that the splitting of the film into two domains for the purpose of kinetic investigation was correct.     

Heterogeneity of structure and mechanical properties of polymers

Specific features of development of micro- and macrofibrils as well as the structure of their interfaces are considered for oriented filaments of high-density polyethylene with different initial supermolecular structures. As evidenced by SAXS, WAXS, EPR, Raman spectroscopy and electron microscopy, the melt-crystallized samples contain a greater amount of tie molecules connecting macro- and microfibrils than the samples crystallized from solution. This hampers slippage of fibrils past each other and does not allow high draw ratios to be achieved. It was found that the density of macrofibrillar ends in the drawn melt-crystallized samples is nearly an order of magnitude greater than that in the drawn samples crystallized from solution. This leads to generation of kink bands (dangerous large-scale defects) and, as a result, the sample, being oriented, fractures long before high draw ratios and a perfect fibrillar structure are reached. The ultraoriented samples produced from solution have a more perfect intrafibrillar structure, and the density of intrabrillar disordered regions is close to that of crystalline ones. Nevertheless, they do contain clusters of defects which limit their mechanical properties. The analysis of the Raman and X-ray data shows that these defects are localized at crystallite boundaries in the long periods. Possible routes for improvement of the parameters of the fibrillar structure and their relation with mechanical properties are discussed.     

Dynamic mechanical properties of some novel ionene polymers

Novel ionic polymers of the type x,y-oxyethylene ionenes (x,y-OEI), have been synthesized, for x and y varying from 2 to 5. The 2,2-, 2,3-, 2,4-, and 3,3-OEI are crystalline; the 3,4-, 4,4-, 4,5-, and 5,5-OEI are amorphous. The temperature dependence of the dynamic mechanical properties of these polymers, studied by torsional braid analysis over a temperature range from ?170° to +150°C, shows two types of dispersion in each polymer. The dispersions lying between ?6° and +90°C appear to be primary dispersions due to the amorphous phase. The dispersions between ?110° and 0°C, on the other hand, are attributed to local modes. The temperature of the primary dispersion depends linearly on the charge density along the main chains of the polymer. However, the dependence of the local mode dispersion temperature on the charge density shows no regular pattern. Both dispersions are greatly influenced by the presence of absorbed water. Measurements of T_g at various water contents reveal the existence of abnormal plasticizing effects by water.     

Metallocene ethylene-1-octene copolymers: Effect of extrusion conditions on thermal oxidation of polymers with different comonomer content

Metallocene ethylene-1-octene copolymers having different densities and comonomer content ranging from 11 to 36 wt% (m-LLDPE), and a Ziegler copolymer (z-LLDPE) containing the same level of short-chain branching (SCB) corresponding to one of the m-LLDPE polymers, were subjected to extrusion. The effects of temperature (210-285 °C) and multi-pass extrusions (up to five passes) on the rheological and structural characteristics of these polymers were investigated using melt index and capillary rheometry, along with spectroscopic characterisation of the evolution of various products by FTIR, ¹³C-NMR and colour measurements. The aim is to develop a better understanding of the effects of processing variables on the structure and thermal degradation of these polymers. Results from rheology show that both extrusion temperature and the amount of comonomer have a significant influence on the polymer melt thermo-oxidative behaviour. At low to intermediate processing temperatures, all m-LLDPE polymers exhibited similar behaviour with crosslinking reactions dominating their thermal oxidation. By contrast, at higher processing temperatures, the behaviour of the metallocene polymers changed depending on the level of comonomer content: higher SCB gave rise to predominantly chain scission reactions whereas polymers with lower level of SCB continued to be dominated by crosslinking. This temperature dependence was attributed to changes in the different evolution of carbonyl and unsaturated compounds including vinyl, vinylidene and trans-vinylene.     

Specimen design for mechanical testing of highly-oriented polymers

Tensile and in-plane shear specimens have been designed using finite element analysis to enable satisfactory testing of highly-drawn flat strip polymer. The analyses have shown that the required specimen geometry for tensile testing is very dependent on the degree of anisotropy of the material. A geometry correction factor has been determined for the in-plane shear specimen to relate the applied load to the shear stress at the centre of the gauge area. Simple tube specimens have also been analysed using anisotropic thin shell theory.     

Mechano-ions produced by mechanical fracture of solid polymers

It is said that the free radical caused by C-C-bond scission, homogeneous scission, is produced by mechanical degradation. In addition to free radicals, ionic species are produced due to the mechanical destruction of the polymers. Studies in our group concerning this problem are summarized. When the polymers were ground with tetracyanoethylene (TCNE) powder in a vibration glass ball mill in vacuum in the dark at 77 K, the TCNE anion radical (TCNE$ \bar . $) was detected by electron spin resonance (ESR) method. The TCNE$ \bar . $ is formed by the abstraction of electrons by TCNE from the anion produced by a heterogeneous bond scission of carboncarbon bonds in the polymer main chain. The identification of TCNE$ \bar . $ was carried out by the spectral simulation on the basis of an anisotropic hyperfine tensor including a forbidden transition term. Several polymers were examined; polyethylene, polypropylene, poly(tetrafluoroethylene) and poly(vinylidene fluoride). The ratio of ionic species and free radicals is discussed.     

Band edge modulated conjugated polymers for oxidation prevention

The impact of electron transfer (ET) from a series of band edge modulated polymers to atmospheric oxygen is examined in connection with substrate oxidation prevention. Polymers with the highest occupied molecular orbital (HOMO) energy level below and above the oxygen energy level were tested and the former showed better efficiency. Furthermore, the oxidation prevention efficiency of a polymer with lower HOMO increased by two orders of magnitude, when the pores on the film were filled with spherical molecules, [6,6]-phenyl-C61-butyric acid methyl ester. We found that the polymer surface hydrophobicity has little or no influence on oxidation prevention. It is interesting to note that a polymer with a hole mobility of 8 × 10(-10) cm(2) V(-1) s(-1) showed a two-fold increase in oxidation prevention efficiency compared to a polymer with a hole mobility of 6 × 10(-5) cm(2) V(-1) s(-1). Over all, from the concerted approach, we conclude that a polymer devoid of pores with the HOMO energy level below oxygen and low charge carrier mobility is a suitable candidate for prevention of substrate oxidation/corrosion.