Polyene sequence distribution in thermally degraded poly(vinyl chloride)

A kinetic model for the formation of polyene sequences during the thermal degradation of poly(vinyl chloride) in nitrogen is proposed. The model includes a propagation step of the “zipper” type and termination by crosslinking. The initiation can occur randomly or at weak links in the polymer chain. The rate of polyene growth increased with increasing polyene sequence length and passed through a flat maximum at n = 7. The average polyene sequence length was almost constant up to about 0.5% conversion, but then slowly decreased with increasing conversion. This was the result of a larger extent of termination reactions (crosslinking) at higher conversions. At 0.2–0.5% conversion an average polyene sequence length of about 6 was observed. The degradation was carried out in nitrogen at 190°C. The experimental results were obtained from ultraviolet-visible spectrophotometric measurements.     

Polymerization of vinyl chloride in the presence of precipitants. I

The kinetics of bulk and precipitation polymerization of vinyl chloride has been studied over wide range of reaction temperature by using γ-ray induced initiation. The autoacceleration effect, which has been observed by many investigators in the case of chemically initiated bulk polymerization of vinyl chloride above 40°C and has been the most controversial aspect of the bulk polymerization of vinyl chloride, was found to disappear in the bulk polymerization below 0°C. In the bulk polymerization at 40°C, the autoacceleration effect was observed up to 20%, in agreement with the results of previous investigators, and a pronounced effect of the size of polymer particles on the time–conversion curve was observed. The kinetics of precipitation polymerization of vinyl chloride in the presence of some nonsolvents was successfully described by a oneparameter equation. A kinetic scheme, which clearly explains the zero-order reaction behavior of bulk polymerization at low temperature and the kinetic behavior of precipitation polymerization described by the empirical equation, is proposed. The autoacceleration effect in the bulk polymerization at 40°C was considered to be essentially the same phenomenon as the small retardation period observed in the bulk polymerization at low temperature.     

Synthesis and characters of hyperbranched poly(vinyl acetate) by RAFT polymeraztion

Reversible addition-fragmentation chain transfer (RAFT) polymerization of VAc in the presence of ECTVA, which capable of both reversible chain transferable through a xanthate moiety and propagation via a vinyl group, led to highly branched copolymers by a method analogous to self-condensing vinyl polymerization (SCVP). The ECTVA acted as a vinyl acetate AB^∗ inimer. It was copolymerized with vinyl acetate (VAc) in ratios selected to tune the distribution and length of branches of resulting hyperbranched poly(vinyl acetate). The degree of branching increased with chain ECTVA concentration, as confirmed by NMR spectroscopy. The polymer structure was characterized via MALDI–TOF. Retention of the xanthate compound during the polymerization was evidenced by successful chain extension of a branched (PVAc) macroCTA by RAFT polymerization. The branched PVAc led to better dissolution as compared to linear PVAc, an effect attributed primarily to an increased contribution of end groups.     

Characterization of polyethylene with partially random chlorine substitution

A series of chlorine‐containing polymers were prepared by ring‐opening metathesis polymerization (ROMP) followed by hydrogenation. This synthesis route was chosen specifically so that chain microstructures would be obtained that resembled copolymers of ethylene and vinyl chloride. The chlorine content was varied by the copolymerization of 5‐chlorocyclooctene and cyclooctene. Differential scanning calorimetry, light microscopy, tapping‐mode atomic force microscopy, wide‐angle X‐ray diffraction (WAXD), and density were employed to characterize the polymers. The copolymers had certain restrictions on the length of the methylene sequence between substituted carbons, however, ROMP copolymerization introduced enough variation in the methylene sequence length that model copolymers with the equivalent of 14 mol % vinyl chloride or less closely resembled random copolymers of ethylene and vinyl chloride. These materials organized as spherulites and exhibited the orthorhombic crystal form. Constraints on the placement of chlorine atoms strongly affected the crystallization of polymers with more than the equivalent of 14 mol % vinyl chloride. More regular chlorine substitution along the polyethylene chain translated into better ordered crystal structures with sharp melting peaks. The granular morphology of these materials at ambient temperature was interpreted as fringed micellar crystals. The WAXD patterns provided definitive evidence that chains in the fringed micelle took the hexagonal crystal form. The lower density hexagonal form facilitated the crystallization of short ethylene sequences and accommodated chlorine atoms more easily than the orthorhombic form. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2062–2070, 2003     

Mechanism of vinyl chloride polymerization

An overall mechanistic scheme for the suspension polymerization of vinyl chloride is presented. The process can be resolved into five discrete stages, each of which presents a unique environment for the interaction of the systems parameters. It is shown that the surface area of the polymer formed during the reaction is not a major factor in autoacceleration and that the increase of kinetic chain length with conversion is due to a radical dilution effect. The latter is a direct result of the difference in rates between polymerization and radical formation, the former being greater. The increase of the initial polymerization rate and the reduction of autoacceleration brought about by chain transfer agents can be explained by the lower diffusion rate and greater bulkiness of the chain transfer agent radical relative to that of the monomer radical. The chaintransfer agent CBr₄ is preferentially absorbed by PVC from solution in vinyl chloride. With lauryl peroxide as initiator it is shown that the “hot spot” is the result of a build-up of initiator in the monomer caused by its exclusion from the polymer phase. Vinyl chloride was found to dissolve 0.03% PVC at ambient temperature and to have no effect on the decomposition rate of lauryl peroxide.     

Homopolymerization and copolymerization of vinyl chloride over supported metalorganic catalysts

The homopolymerization of vinyl chloride and its copolymerization with ethylene over dibutyl ether–modified SiO₂-supported Ziegler–Natta catalysts based on titanium and vanadium chlorides have been studied. The supported metal complexes are sufficiently active in the polymerization of vinyl chloride. Their activity depends on the catalyst composition and conditions of formation of the catalyst on the surface of the support. The chain structure of the resulting polyvinyl chloride (PVC) has been studied by NMR spectroscopy. The thermal properties of the synthesized PVC have been investigated by differential scanning calorimetry. The PVC obtained possesses enhanced thermal stability owing to the specific features of its chain structure. Vinyl chloride polymerization over the supported metalorganic catalyst proceeds mainly via a free-radical mechanism. Process conditions have been found for conducting the copolymerization of vinyl chloride with ethylene over supported metal complexes resulting in the formation of true statistical copolymers, which is confirmed by IR and NMR spectroscopy.     

Reactivities of methacrylate derivatives in radical polymerization as evaluated by mercury method

Reactivities of methyl methacrylate derivatives bearing substituents on the ester methyl group have been investigated by competitively adding a cyclohexyl radical generated by a reaction of cyclohexylmercuric chloride with sodium borohydride (mercury method) to these substituted methacrylates and methyl methacrylate or styrene. The relative rate constants of the cyclohexyl radical addition have been found to be nicely correlated with parameters such as Traft α* constants of alkyl esters, Q–e values, lowest unoccupied molecular orbital energies, β-carbon chemical shifts, and relative reactivities toward a polystyryl radical, indicating that the mercury method is a simple and useful technique for evaluation of the relationship between structure and reactivity of vinyl monomers in their radical polymerization, even when the structural modification is small.     

Polymerization of vinyl chloride at reduced monomer accessibility. III. Polymerization kinetics and molecular structure using PVC latex as seed

Vinyl chloride was polymerized at 53–97% of the saturation pressure in a water-suspended system at 55°C with an emulsion PVC latex as seed. A water-soluble initiator was used in various concentrations. The monomer was continuously charged as vapor from a storage vessel kept at lower temperature. Characterization included determination of molecular weight distribution and degree of long-chain branching by gel chromatography and viscometry and by thermal dehydrochlorination. To avoid diffusion control intense agitation was necessary. At a certain conversion, aggregation of primary particles resulted in restricted polymerization rate. Before aggregation, formation of new particles did not occur as the number of particles was high enough to ensure capture of all oligoradicals. The kinetic equation accepted for ordinary emulsion polymerization of vinyl chloride was qualitatively found to be valid after the pressure drop as well. Decreased termination rate may result in increased polymerization rate at reduced monomer concentration, i.e., a gel effect, especially at low particle numbers and high polymer contents. The molecular weight decreased with decreasing monomer concentration. This is in accordance with the new mechanism suggested for chain transfer to monomer starting with occasional head-to-head additions.     

Poly(vinyl chloride)–poly(ethylene oxide) block copolymers: Synthesis and characterization

Poly(vinyl chloride)-poly(ethylene oxide) block copolymers have been synthesized in solution and emulsion. The polymers were made by first synthesizing macroazonitriles through the reaction of 4,4′-azobis-4-cyanovleryl chloride with hydroxy-terminated poly(ethylene oxide) of varying molecular weights. These macroazonitriles had molecular weights in the range of 3000–88,000 and degrees of polymerization from 5 to 24. Thermal decomposition of the azolinkages in the presence of vinyl chloride monomer yielded block copolymers containing form 2 to 20 wt % poly(ethylene oxide). The structures of the block copolymers were characterized by spectrometric, elemental and molecular weight analyses. The possibility of some graft polymerization occurring via free-radical extraction of a methylene hydrogen from the poly(ethylene oxide) was considered. Polymerization of vinyl chloride with an azonitrile initiator in the presence of a poly(ethylene oxide) yielded predominately homopolymer with some grafted poly(vinyl chloride).     

Living cationic polymerization of vinyl ethers in the presence of added bases: Recent advances

The living cationic polymerization of vinyl ethers was carried out with organoaluminum compounds in the presence of various types of esters and ethers (cyclic and acyclic), to find out the suitable added bases available for the living polymerization. The effects of the basicity and steric hindrance of added bases were investigated in detail. On the basis of these results, a fast living polymerization system was realized. To synthesize water-soluble polymers such as thermally-induced phase separating polymers and polyalcohols with well-defined polymer structure, the living polymerization of various vinyl ethers was examined. The aqueous solution of living poly(vinyl ethers) having oxyethylene units exhibited a quite sensitive (ΔT_ps=0.3–0.5°C) and reversible phase separation on heating and cooling. The effects of polymer structures (pendant substituent, polymer sequence, molecular weight, and MWD) on the phase separation behavior were investigated. PVA and block copolymers containing PVA units with a narrow MWD were also prepared via living cationic polymerization of vinyl ethers and a deprotection reaction.     

Phase‐equilibrium behavior of vinyl chloride/n‐butane and its application in determination of vinyl chloride heterogeneous polymerization kinetics

Studies of the phase‐equilibrium behavior of vinyl chloride (VCM)/n‐butane mixtures and the kinetics of VCM heterogeneous polymerization, using n‐butane as a reaction medium, were carried out using a 1‐L glass autoclave. The vapor composition was measured by gas chromatography, showing that the vapor pressure of the VCM/n‐butane mixture was located above the line connecting the points for pure VCM and n‐butane. The concentration of VCM in the vapor phase was greater than that in the corresponding liquid phase. It was confirmed that the presence of poly(vinyl chloride) (PVC) resin had no significant influences on the phase equilibrium of VCM/n‐butane mixtures. Thus, the phase‐equilibrium equations were applied to determine the conversion of VCM during heterogeneous polymerization. The conversions calculated from the variations of vapor pressure or composition agreed with those determined by the weighing method. The conversion–time and polymerization rate–time curves obtained for VCM heterogeneous polymerization showed that the polymerization accelerated at low initiator concentration, but the polymerization rate decreased with an increase of conversion at relatively high initiator concentrations. The chain‐transfer reaction to n‐butane was confirmed by a decrease of the molecular weight and broadening of the molecular weight distribution of PVC. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 2179–2188, 2001     

Polymer Inclusion Compounds by Polymerization of Monomers in β-Cyclodextrin Matrix in DMF Solution

The investigations of the synthesis of polyrotaxanes by the radical polymerization of monomers (vinylidene chloride, methyl acrylate, styrene, and methacrylonitrile) in DMF in the presence of β-cyclodextrin have been carried out. The possibility of formation β-cyclodextrin inclusion compounds with some vinyl monomers or some other organic substances in DMF solution has been established. We assume that the inclusion in presence of the solvent is related to the unusual phenomenon of β-cyclodextrin crystallization in hot DMF solutions. The polymerization of vinyl monomers in DMF solution at increased temperatures in the presence of β-cyclodextrin leads to compounds containing a great amount of cyclic compounds (up to 80%). Similar results have been obtained for monomers introduced as previously prepared adducts with β-cyclodextrin. Stable compounds of polymer and β-cyclodextrin have been obtained in the case of vinylidene chloride. The lack of carbohydrate moieties in the product obtained by polymerization of vinylidene chloride in the presence of linear dextrin suggest the inclusion character of the linkage between polymer and β-cyclodextrin molecules. The structure of a topological compound of polyrotaxane type is most feasible after dehydrochlorination.     

Particle structure of suspension poly(vinyl chloride) and its origin in the polymerization process

The initial stage of the suspension polymerization of poly(vinyl chloride) (PVC) is characterized by the formation of colloidally stable micron-sized grains of PVC inside the polymerizing ca. 150 μm vinyl chloride droplets. The fate of these micron-sized PVC grains depends upon the agitation conditions. If no agitation is employed, they serve as growth centers for further polymerization to give a final particle possessing a uniform internal bead morphology. In agitated systems, these grains coagulate early in the conversion to give a more irregular structure in the interior of the PVC particle. The formation of these stable growth centers appears to be unique to PVC. The polymerization of acrylonitrile, also insoluble in its monomer, is characterized by rapid agglomeration of the precipitated polymer throughout the polymerization. In PVC, the colloidal stability of the polymerizing grains is demonstrated to be electrical in nature. A pericellular membrane or skin formed by polymerization in both the water and vinyl phase completely surrounds the polymerizing droplet after about (1–2)% conversion. This skin is responsible for the charge retention of the PVC grains inside the polymerizing monomer droplets.     

Copolymers of vinyl and vinylidene chlorides with alkyl acrylates

High-molecular-weight copolymers of vinyl chloride and ethyl or butyl acrylate were prepared in high conversion and yield in the presence of boron trifluoride as the acrylate ester complexing agent. When the vinyl chloride monomer is in excess of equimolar amounts, the resulting copolymers are alternating; and when the alkyl acrylates are in excess, acrylate-rich copolymers are obtained. Ethylene–vinyl chloride–ethyl acrylate and propylene–vinyl chloride–ethyl acrylate terpolymers were also obtained with an ethyl acrylate content of 50 mole %. The relative reactivities of propylene, vinyl chloride, and ethylene in these polymerizations were 5.4, 3.8, and 1.0, respectively. Vinylidene chloride–ethyl acrylate copolymers that are nearly alternating and rich in acrylate or in vinylidene chloride have also been prepared. The monomer reactivity ratios for vinylidene chloride and ethyl acrylate in the presence of boron trifluoride are considerably lower than in its absence.     

Anionic polymerization. IV. Effect of crown ethers on alkylsodium initiator

The polymerization of butadiene and copolymerization of butadiene-styrene with alkylsodium catalyst modified by crown ethers in hydrocarbon solvent has been investigated. This catalyst system produced polybutadiene of high viscosity (2.0–5.0) and high vinyl content (80%) in high conversion (75–95%). These results are in contrast to those obtained with aliphatic ether-modified alkylsodium polymerization which typically gives products of low molecular weight and at low conversion. The copolymerization of butadiene-styrene with alkylsodium catalyst modified by crown ethers gave a copolymer which did not contain block styrene. Although the copolymer did not contain block styrene, there was an unusually high level of incorporation of styrene in the copolymer at low conversion. This behavior is quite different from either modified organolithium or unmodified organosodium initiators, in which the styrene is uniformly and randomly incorporated along the chain.     

Bulk polymerization of α-chloroacrylonitrile

Poly-α-chloroacrylonitrile, which may be regarded as a hybrid of poly(vinyl chloride) and polyacrylonitrile, is, like these polymers, insoluble in its own monomer. Its bulk polymerization is thus heterogeneous, showing abnormal kinetic features by comparison with homogeneous polymerizations. The polymerization exhibits autocatalytic properties. The initiator exponents at 0 and 5% polymerization are 0.45 and 0.44, respectively, and the overall energy of activation is 23.0 ± 2 Kcal./mole. There is no significant change in molecular weight with catalyst concentration in the range 0.057–0.90% nor with conversion up to 12%, but the reaction is accelerated by addition of polymer. Bulk polymerization results in colored products, the color deepening with conversion. These results have been compared with those of Bamford and Jenkins for acrylonitrile and Bengough and Norrish for vinyl chloride and are found to be in closer accord with the latter. They can be accounted for satisfactorily by Bengough and Norrish's suggestion that transfer occurs between growing polymer radicals and dead polymer molecules, the radicals thus formed on the surface of the polymer being removed by transfer to monomer.     

Polymerization of vinyl monomers in the water–1,4-dioxane system containing peroxide and water-soluble polymer

Water-solube polymer (PST) containing triethylenetetramine side chain was prepared by the amination of chloromethylated polystyrene with triethylenetetramine in 1,4-dioxane. The polymerization of vinyl monomers was carried out in the water–organic solvent system containing PST and a very small amount of peroxide. The polymerization of methyl methacrylate proceeded smoothly in the presence of both peroxide and PST. It was found that the polymerization was initiated with the radicals generated by the interaction between hydroperoxide and amino groups of PST. 1,4-Dioxane hydroperoxide showed a high activity for the polymerization of methyl methacrylate. The maximum rate of the polymerization was observed at 60°C and in an approximately neutral solution. The addition of suitable amount of Cu(II) accelerated the polymerization of methyl methacrylate. The selective polymerization of vinyl monomers was observed in this system.     

A new kinetic model for bulk polymerization of vinyl chloride based on two-phase hypothesis

A kinetic model has been developed for the bulk polymerization of vinyl chloride using Talamini's hypothesis of two-phase polymerization and a new concept of kinetic solubility which assumes that rapidly growing polymer chains have considerably greater solubility than the thermodynamic solubility of preformed polymer molecules of the same size and so can remain in solution even under thermodynamically unfavourable conditions. It is further assumed that this kinetic solubility is a function of chain length. The model yields a rate expression consistent with the experimental data for vinyl chloride bulk polymerization and moreover is able to explain several characteristic kinetic features of this system. Application of the model rate expression to the available rate data has yielded 2.36 × 10⁸l mol^?1 sec^?1 for the termination rate constant in the polymer-rich phase; as expected, this value is smaller than that reported for homogenous polymerization by a factor of 10–30.     

Synthesis of high-molecular-weight poly(vinyl alcohol) with high yield by novel one-batch suspension polymerization of vinyl acetate and saponification

Generally, owing to tautomerism of vinyl alcohol monomer, poly(vinyl alcohol) (PVA) cannot be obtained by direct polymerization but it can be obtained by the saponification of poly(vinyl ester) precursors such as poly(vinyl acetate) (PVAc). In this study, to obtain high-molecular-weight (HMW) PVA with high yield through a one-batch method, we tried continuous saponification of PVAc prepared by suspension polymerization of vinyl acetate (VAc). We controlled various polymerization conditions, such as polymerization temperature, initiator concentration, suspending agent concentration, agitation speed, and VAc/water ratio, and obtained PVAc with a maximum conversion of VAc into PVAc of over 95-98%. PVA beads having various molecular parameters were prepared by continuous saponification of PVAc microspheres. Despite our employing a one-batch process, a maximum degree of saponification of 99.9% could be obtained. Continuous heterogeneous saponification of prepared PVAc yielded HMW PVA having a number-average degree of polymerization of 2,500-5,500, a syndiotactic diad content of 51-52%, and degree of saponification of 85.0-99.9%.     

13C-NMR study of chlorinated ethylene–vinyl acetate copolymers

¹³C-NMR has been used to analyze the microstructures of a series of experimental chlorinated ethylene–vinyl acetate copolymers (15–56% CI). Previously established line assignments for EVA copolymers and substituent effect parameters for chlorine have enabled us to tentatively assign partial structures up to five carbon atoms in length. The ¹³C-NMR analyses of a commercial vinyl chloride–vinyl acetate copolymer, a commercial vinyl chloride–vinyl acetate–ethylene terpolymer, and a commercial chlorinated polyethylene support the structural assignments. Data obtained for the experimental resins indicate that the acetate groups influence the way in which chlorine is added to the polymer chain. furthermore, the data indicate the acetate groups undergo little, if any, chlorination.