丝胶接枝水性聚氨酯乳液对天然乳胶的改性研究

利用丝胶优良的生物相容性、抗氧化性等特点,结合水性聚氨酯优良的机械性能,合成了丝胶接枝水性聚氨酯乳液(1)。采用杂凝聚技术用1改善天然乳胶手套的机械性能和过敏性。结果表明,经1改性后的天然乳胶手套在断裂伸长率基本不变的情况下,断裂强度有了明显的提高;杂凝聚方法形成的核壳结构使丝胶包裹在手套的内表面,达到了改善过敏性的目的。     

Removal of proteins from natural rubber with urea

Removal of proteins from natural rubber was achieved by incubation of the rubber latex with urea in the presence of a surfactant to prevent the latex‐allergy caused with thin film products. Temperature, pH and time for the incubation were investigated to remove the proteins effectively, in which nitrogen content of the rubber was reduced to 0.02 from 0.38 wt% under the optimum condition. To remove further the proteins, deproteinization of natural rubber was made by incubation of the latex with proteolytic enzyme in the presence of a surfactant followed by incubation with urea. Amount of allergen decreased through the procedure to less than 0.7 μg/ml, which is a small amount of allergen compared to that for the commercial, deproteinized natural rubber. Copyright © 2004 John Wiley & Sons, Ltd.     

Development of a rubber elongation factor, surface-imprinted polymer-quartz crystal microbalance sensor, for quantitative determination of Hev b1 rubber latex allergens present in natural rubber latex products

Molecularly imprinted polymers (MIPs) for screening to detect rubber latex allergens (Hev b1) in natural rubber based products were designed as artificial recognition polymeric materials coated onto a quartz crystal microbalance (QCM). The polymers were prepared using a stamp imprinting procedure after mixing optimum amounts of methacrylic acid–vinylpyrrolidone–dihydroxyethylene bisacrylamide and Hev b1 latex allergen proteins, obtained from rubber gloves. QCM measurements showed that the resulting polymer layers after removal of the proteins used in their preparation could incorporate structures and features down to nanometer scale of protein templates into the imprinted polymer much better than a non-specific control polymer under controlled sensor conditions and an optimized polymerization process. This selective polymer but not the non-selective polymer clearly distinguished between the latex allergen Hev b1 and proteins such as lysozyme, ovalbumin and bovine serum albumin, with a selectivity factor of from 2 to 4, and the response of the rubber elongation factors by an astonishing factor of 12. The imprinted cavities recognized specific binding sites and could distinguish among related hevein latex allergenic proteins isolated from fresh natural rubber latex; Hev b1, Hev b2, and Hev b3 with a selectivity factor of from 4 to 6. The different QCM measurements obtained presumably reflected slightly different conformations and affinities to the MIP binding sites. The sensor layers selectively adsorbed Hev b1 within minutes in amounts ranging from 10 to 1500 μg L⁻¹ and with a detection limit of 1 μg L⁻¹. This work has demonstrated that this new sensor provides a fast and reliable response to natural rubber latex protein, even after being extracted from the matrix of rubber gloves.     

Addition of Transition Metals to Improve Physico-Mechanical Properties of Radiation-Vulcanized Natural Rubber Latex Films

The effect of transition metals as a promoter of physico-mechanical properties of radiation-vulcanized natural rubber latex (RVNRL) films was investigated. RVNRL films were prepared by the addition of transition metals (Fe, Mn, etc.) of different concentrations (0–30 ppm) in natural rubber (NR) latex and irradiated with various radiation doses (0–20 kGy). The concentrations of metal ions and radiation doses were optimized and found to be 20 ppm and 12 kGy, respectively. Tensile strength, tear strength, and cross-linking density of the irradiated rubber films were increased with increasing concentration of metal ions as well as radiation doses. The mechanical properties of the films were enhanced by approximately 20% at the optimum conditions. In contrast, elongation at break, permanent set, and swelling ratio of the films were decreased under the same conditions. The comparative effect of metal ions can be explained by Fajan's rules, reported in this article.     

Survey of chemical residues and biological evaluation of photochemically pre-vulcanized surgical gloves

Abstract  

Latex allergies arise from the presence of latex proteins as well as noxious rubber additives (mainly accelerators and activators used in conventional sulfur-accelerated vulcanization processes) in medical devices (e.g., medical gloves, catheters) made from natural rubber latex. As a new approach the ultraviolet (UV) light-initiated pre-vulcanization of natural rubber latex makes efficient cross-linking feasible without using any toxic, mutagenic, or irritating chemicals. The cross-linking in the latex particles is accomplished via the thiol-ene addition reaction in the presence of a polyfunctional thiol and a photoinitiator. The new process is carried out in a falling film photoreactor on a pilot scale which provides a continuous irradiation of the latex emulsion. The UV technique is suitable for an easy up-scaling and represents the entrance into large-volume industrial production. The surgical gloves are then made by a conventional coagulant dipping process comprising good physical properties and high ageing stabilities. The aim of this study was to evaluate the biological properties and skin compatibility of UV-pre-cured gloves in skin sensitization, skin irritation studies, and cytotoxic tests. In addition the biologically available chemical residues in the gloves were characterized by UV–visible spectroscopy, elementary analyses, and high-performance liquid chromatography coupled with mass spectroscopy. The results of the studies revealed that UV-cross-linked surgical gloves exhibit good skin compatibility together with low cytotoxicity and residual chemical levels in the range of 60 and 120 μg/g_glove.     

POLYMER SCIENCE AND TECHNOLOGY IN THE PAST AND THE FUTURE:HEROISM,EXPLORATION AND ENLIGHTENMENT

The scientific and technical history of polymerization can be divided into three periods, which will be illustratedfor emulsion polymerization. The first period was when emulsion polymers were originally produced, and was developed asan attempt to copy natural rubber latex. Indeed, the natural process is quite different from the synthetic process of emulsionpolymerization, which in fact does not even need an emulsion to be present: the term is a misnomer! The results werefunctional but limited. In the second period, the first theories appeared, and a huge range of products was madefor surface coatings, adhesives, commodity polymers such as SBR, neoprene, etc. The work of the outstanding pioneers wasbased on limited types of experimental data, and some suppositions are now seen to be incorrect. Nevertheless, manyexcellent products were made and have evolved to many materials currently in everyday use. The third period of emulsionpolymerization is now dawning. The scientific efforts of many teams over previous decades, aided by the advent of newphysical techniques for investigation, have resulted in better understanding of the fundamentals of emulsion polymerizations.Some examples from the author's group involve creating novel materials using controlled seeded emulsion polymerizationfrom natural rubber latex and other polyenes. Latex topology and controlled free-radical chemistry can be combined toproduce a) a comb polymer with hydrophobic backbone and hydrophilic "teeth", or b) with sufficient in situ compatibilizerbetween two otherwise incompatible polymers to yield a spatially uniform material down to the nanostructure level, and c) toproduce controlled nanostructures.     

Role of Divalent Metals in Polymer Degradation

The role of divalent metals in the degradation of the physico-mechanical properties of radiation-vulcanized natural rubber latex (RVNRL) films was investigated. RVNRL films were prepared by the addition of metals (Cu, Mg, etc.) of different concentrations (0–30ppm) to natural rubber latex and irradiated with various radiation doses (0–20kGy). The radiation doses were optimized (12kGy), and the adverse effect of metal ions was studied against a reference film prepared with no metal ions. Tensile strength, tear strength, and cross-linking density of the irradiated rubber films decreased with increasing metal ion concentrations and decreasing radiation doses. The mechanical properties of the films were reduced by 10–15% for 30ppm metal ions and at the optimum dose. In contrast, elongation at break, permanent set, and swelling ratio of the films increased at the same conditions. The relative effect of metal ions can be explained by the classical electron concept, reported in this article.     

Low temperature degradation and characterization of natural rubber

Low temperature degradation of natural rubber was performed with potassium persulfate (K₂S₂O₈, KPS) in the latex stage at 30 °C to accomplish a good processability of the rubber. Various grades of natural rubbers were used as a source rubber. Gel content, molecular weight and chemical structure of the rubbers were characterized by swelling method, size exclusion chromatography and ¹H NMR spectroscopy, respectively. The well characterized natural rubber was subjected to oxidative degradation with KPS at 30 °C. Mooney viscosity decreased when the latex was degraded with 1.0 phr of KPS and it was dependent upon the amount of KPS. Molecular weight and gel content of the degraded natural rubber were about one-half as low as those of the source rubber. Chemical structure of the rubber was analyzed through Fourier transform infrared and ¹H NMR spectroscopic methods. The degraded natural rubber was found to contain carbonyl and formyl groups as an evidence of the oxidative degradation. Tensile strength of a vulcanizate prepared from the degraded natural rubber was the same as that prepared from the source rubber, even though the gel content and the molecular weight of the degraded rubber were distinguished from those of the source rubber.     

Latex‐state NMR spectroscopy for quantitative analysis of epoxidized deproteinized natural rubber

Method of quantitative analysis through latex‐state ¹³C NMR spectroscopy was established for in situ determination of epoxy group content of epoxidized natural rubber in latex stage. The epoxidized natural rubber latex was prepared by epoxidation of deproteinized natural rubber with freshly prepared peracetic acid in latex stage. The resulting epoxidized deproteinized natural rubber (EDPNR) latex was characterized through latex‐state ¹³C NMR spectroscopy. Chemical shift values of signals of latex‐state ¹³C NMR spectrum for EDPNR were similar to those of solution‐state ¹³C NMR spectrum for EDPNR. Resolution of latex‐state ¹³C NMR spectrum was gradually improved as temperature for the nuclear magnetic resonance (NMR) measurement increased to 70°C. Signal‐to‐noise ratio of latex‐state ¹³C NMR measurement was similar to that of solution‐state ¹³C NMR measurement at temperature above 50°C. The epoxy group content determined through latex‐state NMR spectroscopy was proved to be the same as that determined through solution‐state NMR spectroscopy. Copyright © 2017 John Wiley & Sons, Ltd.     

胶乳法溴化天然橡胶的结构与性能

在胶乳状态下制得不同溴含量的溴化天然橡胶产物,并采用傅里叶红外光谱和1H NMR核磁共振测试技术对胶乳法溴化天然橡胶（BNR）的结构进行了表征,用扫描电子显微镜对BNR的形貌进行了观察,考察了不同溴含量BNR的溶解性能和氮含量。红外光谱分析表明,天然胶乳溴化反应时发生了溴化取代和加成反应;1H NMR分析结果则证实存在C=C双键加成和亚甲基、甲基的溴化取代。 随着溴含量的增加,BNR产物逐渐变得硬而脆,最终呈粉末状,且粒径减小。 同一溴化天然橡胶产物在不同溶剂中的溶解能力由小到大依次为：四氯化碳、苯＜甲苯、二甲苯＜四氢呋喃＜三氯甲烷＜环己酮;在同一有机溶剂中BNR的溶解性能则随着溴含量的增加而增大。 BNR产物的含氮量随着溴含量的增加而减小,当溴含量为42％时,氮含量减小至0.10％。     

优化产品性能是当前合成橡胶科技发展中的热点

本世纪80年代以来,合成橡胶生产增长速度减慢,唯有乙丙橡胶、热塑性弹性体和羧基胶乳的生产增长较快。合成橡胶科技发展的重点是不断改善原有产品的使用性能,应用和发展70年代以来拥有的各种改性新技术。开发一系列众多的高性能新产品。本文叙述了合成橡胶一些传统品种改进内在质量的主要技术途径,概括阐明了迅速发展中的热塑性弹性体和各种化学、物理改性技术的特征,展望了90年代合成橡胶科技发展的方向。     

Preparation of phenyl‐modified natural rubber in latex stage

Phenyl‐modified natural rubber was prepared in latex stage by bromination of deproteinized natural rubber followed by Suzuki‐Miyaura cross‐coupling reaction. First, the bromination of natural rubber was carried out using N‐bromosuccinimide in latex stage. The bromine atom content increased as amount of N‐bromosuccinimide increased. Second, the allylic bromine atom was replaced with a phenyl group using phenyl boronic acid in the presence of a palladium catalyst, according to the Suzuki‐Miyaura cross‐coupling reaction in latex stage. The resulting products were characterized by nuclear magnetic resonance (NMR) spectroscopy. Signal at 7.13 ppm was assigned to the phenyl group of the product, while signals at 3.98, 4.14, and 4.44 ppm were assigned to the remaining allylic brominated cis‐1,4‐isoprene units. The estimated phenyl group content and the conversion of the Suzuki‐Miyaura cross‐coupling reaction were 1.32 and 23.7 mol%, respectively. Glass transition temperature (T_g) of deproteinized natural rubber increased from ?62°C to ?46.7°C, when the phenyl group was introduced into the rubber.     

Storage Hardening of Natural Rubber

Abstract

Natural rubber exhibits different storage properties when compared with synthetic polyisoprenes. Stored over an extended period of a few months, natural rubber is found to become progressively harder while the synthetic rubber is known to soften. This phenomenon of spontaneous crosslinking of natural rubber in storage is of considerable importance since it affects the processing properties. The process of storage hardening has been actively investigated and is believed to involve abnormal groups in the rubber molecules. This paper reviews the various proposals by different workers involving aldehyde, epoxide, and amino acids. Our recent results show that amino acids react with certain abnormal groups in rubber at the latex stage. The net effect of the reaction is to functionalize the rubber with carboxylic, hydroxylic, and amine groups in addition to the original abnormal groups. Storage of the dry rubber could lead to slow crosslinking reactions which are accelerated by anhydrous conditions.     

Structural characterization of vulcanized natural rubber by latex state 13C NMR spectroscopy

Structural characterization of vulcanized natural rubber was performed by high‐resolution latex‐state ¹³C NMR spectroscopy. The vulcanized natural rubber latex was prepared by vulcanization of high ammonia natural rubber latex with sulfur and sodium di‐n‐butyldithiocarbamate as vulcanizing agents. High resolution was attained for latex‐state ¹³C NMR spectroscopy even after vulcanization of the rubber latex, as is evident from no background in spectrum and narrow half width of signals, which were independent of vulcanization time. Small signals at 44 and 58 ppm in the carbon region were assigned by measurements of both distortionless enhancement by polarization transfer (DEPT) and attached proton test (APT) to secondary, tertiary, and quaternary carbons of crosslinking points. The assignment was proved by high‐resolution solution‐state NMR spectroscopy of vulcanized liquid cis‐1,4‐polyisoprene as a model, in which DEPT, APT, 2‐dimensional ¹H‐¹³C correlation (HETCOR), and 2‐dimensional heteronuclear multiple bond correlation (HMBC) measurements were applied. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1003–1009, 2007     

Impact modification of thermoplastics by methyl methacrylate and styrene-grafted natural rubber latexes

The preparation and characterization of polymer blends with structured natural rubber (NR)-based latex particles are presented. By a semicontinuous emulsion polymerization process, a natural rubber latex (prevulcanized or not) was coated with a shell of crosslinked polymethylmethacrylate (PMMA) or polystyrene (PS). Furthermore, core–shell latexes based on a natural rubber/crosslinked PS latex semi-interpenetrating network were synthesized in a batch process. These structured particles were incorporated as impact modifiers into a brittle polymer matrix using a Werner & Pfleiderer twin screw extruder. The mechanical properties of PS and PMMA blends with a series of the prepared latexes were investigated. In the case of PMMA blends, relatively simple core (NR)–shell (crosslinked PMMA) particles improved the mechanical properties of PMMA most effectively. An intermediate PS layer between the core and the shell or a natural rubber core with PS subinclusions allowed the E-modulus to be adjusted. The situation was different with the PS blends. Only core–shell particles based on NR-crosslinked PS latex semi-interpenetrating networks could effectively toughen PS. It appears that microdomains in the rubber phase allowed a modification of the crazing behavior. These inclusions were observed inside the NR particles by transmission electron microscopy. Transmission electron photomicrographs of PS and PMMA blends also revealed intact and well-dispersed particles. Scanning electron microscopy of fracture surfaces allowed us to distinguish PS blends reinforced with latex semi-interpenetrating network-based particles from blends with all other types of particles.     

Effect of Deproteinized Methods on the Proteins and Properties of Natural Rubber Latex during Storage

Summary: Three different methods of deproteinization, i.e. saponification, surfactant washing and enzymatic treatment were employed to unravel the effect of deproteinized on the properties of natural rubber (NR) latex. The cleavage of proteins in NR latex was found to proceed with concomitant formation of low molecular weight polypeptides. This results in a lowering in gel formation of the enzyme-treated latex, indicating modification of the remaining proteins at the rubber chain-end. Washing NR latex with surfactant would efficiently reduce and remove proteins from NR latex particles through denaturation and transferring them to the serum phase. The relatively stable gel formed during storage of surfactant-washed NR latex is an indication of the absence of branch formation of proteins at the rubber molecule terminal. Saponification by strong alkali would hydrolyze the proteins and phospholipids adsorbed on the latex particle surface. The reason of the significantly higher gel formed in saponified NR latex is still not clear. The present study shows that deproteinization treatments result in modification of the proteins at the surface of NR latex particles and also those freely-suspended in the serum. The cleavage or the denaturation of the rubber proteins during purification by washing has a profound effect on the properties of the deproteinized NR latex upon storage, in particular the thermal oxidative aging properties of the rubber obtained.     

Investigation of polymer degradation by addition of magnesium

The effect of alkali metal magnesium on polymer degradation of physico-mechanical properties of radiation-vulcanized natural rubber latex (RVNRL) films was investigated. RVNRL films were prepared by the addition of Mg of different concentrations (0–30 ppm) to natural rubber latex and irradiation with various radiation doses (0–20 kGy). The radiation doses were optimized (12 kGy), and the adverse effect of Mg was studied against a reference film prepared without metal. Tensile strength, tear strength, and cross-linking density of the irradiated rubber films were decreased with increasing metal ion concentrations and decreasing radiation doses. The mechanical properties of the films were reduced by nearly 10% for 30 ppm Mg ions and at the optimum dose. In contrast, elongation at break, permanent set, and swelling ratio of the films were increased at the same conditions. The maximum tensile and tear strengths of irradiated rubber films without additive were 29.33 MPa and 47.95 N/mm, respectively, at a radiation dose of 12 kGy, and these values were about six times higher than those of blank samples. With the addition of Mg, the corresponding values decrease continuously, and the minimum values were found to be 26.35 MPa and 42.675 N/mm, respectively. The effect of divalent alkali metal on polymer chain scission can be explained by the classical electron concept reported in this article.     

Photoreactive particle prepared from natural rubber and 1,9‐nonandioldimethacrylate

Photoreactive particle was prepared by graft copolymerization of 1,9‐nonandioldimethacrylate (NDMA) onto deproteinized natural rubber (DPNR) particles in latex stage. First, NDMA was mixed with α‐cyclodextrin (α‐CD) as a coupling agent to form an inclusion complex to stabilize a carbon–carbon double bond of NDMA as a bifunctional monomer. Second, the inclusion complex was graft‐copolymerized onto natural rubber (NR) in latex stage with potassium persulfate (KPS) as an initiator, after deproteinization with urea in the presence of surfactant. A terminal vinyl group of NDMA was used for the graft copolymerization, while the other remained in the resulting polymer, due to the coupling effect of the α‐CD. The products, after washing α‐CD out, were characterized by FTIR, X‐ray diffraction (XRD), ¹H NMR and solid‐state ¹³C NMR measurements. The amount of residual carbon–carbon double bond after graft copolymerization was investigated in relation to the amount of rubber and reaction temperature. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4111–4118, 2009     

Blending of Natural Rubber/Recycled Ethylene-Propylene-diene Rubber: Promoting the Interfacial Adhesion Between Phases by Natural Rubber Latex

This article deals with blends based on natural rubber (NR) and recycled ethylene-propylene-diene rubber (R-EPDM). Natural rubber latex (NRL) was introduced into the blends to enhance interfacial adhesion between NR and R-EPDM. A new route of compounding was also suggested. The blends were prepared by mixing R-EPDM and other additives in NRL before blending with natural rubber on a two-roll mill. By applying this method, the homogeneity of the blends and cross-linking distribution are significantly improved. The blends exhibited superior state of cure, swelling resistance, mechanical properties and dynamic mechanical properties. The degree of entanglement between NR and R-EPDM also increased after NRL modification.     

Synthesis of N,N-diethyldithiocarbamate functionalized 1,4-polyisoprene, from natural rubber and synthetic 1,4-polyisoprene

N,N-Diethyldithiocarbamate functionnalized 1,4-polyisoprenes were prepared from 1,4-polyisoprenes (natural or synthetic). The syntheses were performed by nucleophilic addition of N,N-diethyldithiocarbamate salts upon oxirane rings of epoxidized units according to a SN2 mechanism with ring opening. Studies on model molecules of epoxidized 1,4-polyisoprene units (1,2-epoxy-1-methylcyclohexane and 4,5-epoxy-4-methyloctane) were previously achieved to develop the procedure. The best yields were obtained at low temperature in polar medium, and more especially in water with sodium N,N-diethyldithiocarbamate (DEDT-Na) as reagent. A diastereospecific addition was noted when reaction was performed in water with DEDT-Na. Afterwards, the developed procedure was successfully generalized to epoxidized synthetic polyisoprenes and epoxidized natural rubber (in THF, then in latex medium). Excellent results were obtained in latex medium with epoxidized natural rubber (ENR) latices. As with the models, a diastereospecific addition of sodium N,N-diethyldithiocarbamate trihydrate onto epoxidized 1,4-polyisoprene units of ENR was observed at the condition to bring the latex medium to pH 8 before introduction of DEDT-Na. Influence of temperature, drc, and DEDT-Na concentration were successively examined to determine the best conditions of the addition on ENR latices.