Rheological,thermal, and mechanical properties of poly(ethylene naphthalate)/poly(ethylene terephthalate) blends

Structural, Theological, thermal, and mechanical properties of blends of poly(ethylene naphthalate) (PEN) and poly(ethylene terephthalate) (PET) obtained by melt blending were investigated using capillary rheometry, differential scanning calorimetry (DSC), scanning electron microscopic (SEM) observation, tensile testing. X-ray diffraction, and ¹H nuclear magnetic resonance (NMR) measurements. The melt Theological behavior of the PEN/PET blends was very similar to that of the two parent polymers. The melt viscosity of the blends was between that of PEN and that of PET. Thermal properties and NMR measurement of the blends revealed that PEN is partially miscible with PET in the as molded blends, indicating that an interchange reaction occurs to some extent on melt processing. The blend of 50/50 PEN/PET was more difficult to crystallize compared with blends of other PEN/PET ratios. The blends, once melted during DSC measurements, almost never showed cold crystallization and subsequent melting and definitely exhibited a single glass transition temperature between those of PEN and PET during a reheating run. Improvement of the miscibility between PEN and PET with melting is mostly due to an increase in transesterification. The tensile modulus of the PEN/PET blend strands had a low value, reflecting amorphous structures of the blends, while tensile strength at the yield point increased linearly with increasing PEN content.     

The Nucleation Effect of Grafted Carbon Black on Crystallization of Poly(Ethylene Terephthalate)/Grafted Carbon Black Composite

Poly(ethylene terephthalate)/grafted carbon black (PET/GCB) and poly(ethylene terephthalate)/carbon black (PET/CB) composites were prepared by melt blending. The nucleating effect of CB and GCB were investigated using differential scanning calorimetry (DSC) analysis. The morphologies of the spherulites in PET, PET/CB and PET/GCB composites were observed by means of scanning electron microscopy (SEM). All results showed that GCB had higher nucleating activity than CB in PET and PET/GCB composite had higher rate of nucleation and crystallization. The melting behaviors of neat PET, PET/CB and PET/GCB composites after non‐isothermal crystallization were investigated as well. It was evident that the melting behavior of PET is greatly influenced by addition of CB and GCB.     

Mechanical Properties,Rheology, and Crystallization of Epoxy-Resin-Compatibilized Polyamide 6/Polycarbonate Blends: Effect of Mixing Sequences

Blends of polyamide 6 (PA6)/polycarbonate (PC)/epoxy resin (EP) were melt blended with three different mixing sequences. Their mechanical properties, crystallization, and rheological behaviors, as well as the morphology, were investigated via mechanical testing, differential scanning calorimetry (DSC), dynamic rheometry, and scanning electron microscopy (SEM). It was noted that the mixing sequences affected the distribution of EP in the PA6 matrix, as well as the reactivity of EP with PA6 and PC. Mechanical testing showed that the blends prepared by the first (S₁, blending PA6, PC, and EP simultaneously) and second mixing sequences (S₂, blending PC with a premixture of PA6/EP) had higher notched Izod impact strengths due to the formation of PA6-EP-PC block copolymer (named as the AEC structure) during compounding, as evidenced by the results of dynamic rheology and SEM. Whereas for the third sequence (S₃, blending PA6 with a premixture of PC/EP), EP could barely react with PA6 and PC, leading to little formation of AEC structure, which resulted in a poor notched Izod impact strength of the blends. The incorporation of EP actually acted as a plasticizer to improve the elongation at break of the S₃ blends. In addition, the DSC results and SEM observations showed that there were distinct differences in the crystallization and morphology of the samples prepared by the different mixing sequences.     

The Structure and Properties of Polyamide/Liquid Crystal Polymer Blends

Melt blended polyamide (PA)/liquid crystal polymer (LCP) blends were prepared and their structures and properties were studied. The tensile strength and impact strength of the PA/LCP blends increased with increasing small amount of LCP content. Compared with a pure PA sample, there was a 17.7% increase in the tensile strength and a 45.5% increase in the impact strength when the LCP content was less than 10%. On the other hand, the Vicat softening temperature decreased with increasing the LCP content. Differential scanning calorimetry (DSC) showed that small addition of LCP was beneficial to increase the crystallinity of PA component for PA/LCP blends and the melting peak for the PA component of PA/LCP blends shifted to lower temperature with increasing LCP content. Scanning electron microscopy (SEM) displayed a layered structure existing in the injection moldings of PA/LCP blends with the LCP crystals having a preferred orientation along the melt flow direction in the sub-skin, shearing layer, and core region. The increased crystallinity of PA component and preferred orientation structure of LCP phase were beneficial to increase the mechanical properties of the PA/LCP blends.     

Preparation,Morphology and Properties of Poly(Trimethylene Terephthalate)/Thermoplastic Polyester Elastomer Blends

Poly(trimethylene terephthalate)(PTT)/thermoplastic polyester elastomer (TPEE) blends were prepared and their miscibility, crystallization and melting behaviors, phase morphology, dynamic mechanical behavior, rheology behavior, spherulites morphology, and mechanical properties were investigated by differential scanning calorimetry (DSC), scanning electron microscopy (SEM), dynamic mechanical analysis (DMA), parallel-plate rotational rheometry, polarized optical microscopy (POM), wide angle X-ray diffraction (WAXD), universal tensile tester and impact tester, respectively. The results suggested that PTT and TPEE were partially miscible in the amorphous state, the TPEE rich phase was dispersed uniformly in the solid matrix with a size smaller than 2 μm, and the glass transition temperatures of the blends decreased with increasing TPEE content. The TPEE component had a good effect on toughening the PTT without depressing the tensile strength. The blends had improved melt viscosities for processing. When the blends crystallized from the melt state, the onset crystallization temperature decreased, but they had a faster crystallization rate at low temperatures. All the blends’ melts exhibited a predominantly viscous behavior rather than an elastic behavior, but the melt elasticity increased with increasing TPEE content. When the blends crystallized from the melt, the PTT component could form spherulites but their morphology was imperfect with a small size. The blends had larger storage moduli at low temperatures than that of pure PTT.     

Relationship between Microstructure and Mechanical Properties of Ethylene-Octene Copolymer Reinforced and Toughened PP

Polypropylene (PP)/ethylene-octene copolymer (POE) blends with 10–50wt% POE composition were prepared using a twin-screw extruder in the melt state. Mechanical properties of PP and PP/POE blends were tested and the effect of POE content on the crystalline morphology and structure, melting and crystallization behavior, compatiblilty, phase morphology, and the interface cohesiveness of the blends were investigated by polarizing optical microscope (POM), wide-angle X-ray diffraction (WAXD), differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMTA), and scanning electron microscopy (SEM). The relationship between mechanical properties and microstructure of the PP/POE blends is discussed. The results showed that POE had a dual function of both reinforcing and toughening PP in the range from 10–40wt%, which was attributed to the integrated functions of the degree of crystallinity of the PP phase, phase morphology, and interface cohesiveness of the blend.     

Mechanical Properties and Crystallization Behavior of Polycarbonate/Polypropylene Blends

The mechanical properties, morphology, and crystallization behavior of polycarbonate (PC)/polypropylene (PP) blends, with and without compatibilizer, were studied by tensile and impact tests, scanning electron microscopy (SEM), X-ray diffraction (XRD), and differential scanning calorimetry (DSC). The tensile and impact strengths of PC/PP blends decreased with increasing the PP content due to poor compatibility between the two phases. But the addition of compatibilizer improved the mechanical properties of the PC/PP blends, and the maximum value of the mechanical properties, such as tensile and impact strengths of PC/PP (80/20 wt%) blends, were obtained when the compatibilizer was used at the amount of 4 phr. The SEM indicated that the compatibility and interfacial adhesion between PC and PP phases were enhanced. DSC results that showed the crystallization and melting peak temperatures of PP increased with the increase of the PP content, which indicated that the amorphous PC affected the crystallization behavior. However, both the PC and compatibilizer had little effect on the crystallinity of PP in PC/PP blends based on both the DSC and XRD patterns.     

Micro and Macro Injection Molded Parts of Isotactic Polypropylene/Polyethylene Blends: Shear-Induced Crystallization Behaviors and Morphological Characteristics

The present study focused on the importance of scale effect (micro- and macro-injection molded parts) and iPP content to the formation of epitaxial crystallization and crystal structure formed in injection-molded bars of high-density polyethylene (HDPE)/isotactic polypropylene (iPP) blends. After making the blends with different iPP content via melt mixing, the injection-molded bars were prepared via both micro and conventional injection molding. Hot stage polarized light microscopy (HS-PLM), scanning electron microscopy (SEM), differential scanning calorimetry (DSC) and wide-angle X-ray diffraction (WAXD) were used to investigate their morphological and crystal features. The results indicated that an appropriate matching of micro-part and relative high iPP content was most favorable for epitaxial crystallization. The micro-parts had a large fraction of shear layer in comparison with macro-parts. The SEM observations showed that the shear layer of the former consisted of a highly oriented shish-kebab structure. The memory effect of the crystalline structure of the micro-parts and macro-parts at high temperature, investigated in detail through HS-PLM experiments, showed that micro-part had a relatively high memory effect of the preceding crystallization process.     

Miscibility,Morphology, and Thermal Properties of Poly(Trimethylene Terephthalate)/Polycarbonate

Abstract

Poly(trimethylene terephthalate)/polycarbonate (PTT/PC) blends were prepared by melt blending and rapid quenching in ice water. The miscibility and thermal properties were investigated using differential scanning calorimeter (DSC) and dynamic mechanical analysis (DMA). The blend's morphologies were investigated using scanning and transmission electron microscopies. Both DSC and DMA results suggested that PTT and PC were very limited, partially miscible pairs. The melting point, melt crystallization, and cold crystallization exotherms in the blends of PTT were depressed by the presence and amount of PC. When the PC content was <50 wt%, PC spherical particles were found to distribute evenly in the PTT matrix; at 50–60 wt%, the two‐phase structures were close to being bicontinuous. At higher PC content, PTT formed a string‐like texture in the PC matrix. The PTT spherulitic morphologies in PTT/PC blends were found to be very sensitive to PC and PC content. When the PC content was ≥60 wt%, the blends crystallized as an agglomeration of tiny PTT crystals.     

Isothermal Crystallization Kinetics and Melting Behavior of Poly(ethylene terephthalate)/Attapulgite Nanocomposites Studied by Step-scan DSC

The crystallization kinetics of poly(ethylene terephthalate)/attapulgite (AT) nanocomposites and their melting behaviors after isothermal crystallization from the melt were investigated by DSC and analyzed using the Avrami method. The isothermal crystallization kinetics showed that the addition of AT increased both the crystallization rate and the isothermal Avrami exponent of PET. Step-scan differential scanning calorimetry was used to study the influence of AT on the crystallization and subsequent melting behavior in conjunction with conventional DSC. The results revealed that PET and PET/AT nanocomposites experience multiple melting and secondary crystallization processes during heating. The melting behaviors of PET and PET/AT nanocomposites varied in accordance with the crystallization temperature and shifted to higher temperature with the increase of AT content and isothermal crystallization temperature. The main effect of AT nanoparticles on the crystallization of PET was to improve the perfection of PET crystals and weaken its recrystallization behavior.     

Nonisothermal Crystallization Behaviors of Flame-Retardant Copolyester/Montmorillonite Nanocomposites

In order to obtain poly(ethylene terephthalate) (PET) engineering plastics with good flame retardancy, heat resistance, and mechanical properties, a novel phosphorus-containing copolyester (PET-co-DDP)/organo-montmorillonite (OMMT 1%) nanocomposite (PET-co-DDP/OMMT) was prepared by in situ intercalating polymerization. Nonisothermal crystallization kinetics and nanoscale morphology of this composite have been investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM), and differential scanning calorimetry (DSC). Based on the results of the nonisothermal crystallization kinetics, the flame-retardant copolyester PET-co-DDP has a lower crystallization rate than pure PET, while PET-co-DDP/OMMT nanocomposite has a higher crystallization rate than pure PET. Based on the Augis and Bennett method, the activation energies for nonisothermal crystallization of pure PET, PET-co-DDP, and PET-co-DDP/OMMT nanocomposite were evaluated as 101, 138, and 76 kJ mol^?1, respectively. All the evidence shows that PET-co-DDP strongly influences the crystallization behavior because of its irregular chain structure, while the addition of nanoscale OMMT to this copolymer can significantly enhance the crystallization rate owing to its remarkable nucleating effect. An understanding of the above crystalline behaviors will be beneficial in preparing PET engineering plastics with good overall comprehensive performance.     

Miscibility and Isothermal Crystallization Behavior of Poly (Butylene Succinate-co-Adipate) (PBSA)/Poly (Trimethylene Carbonate) (PTMC) Blends

Poly(butylene succinate-co-adipate) (PBSA)/poly (trimethylene carbonate) (PTMC) blend samples with different weight ratios were prepared by solution blending. The morphologies after isothermal crystallization and in the melt were observed by optical microscopy (OM). Differential scanning calorimetry (DSC) was used to characterize the isothermal crystallization kinetics and melting behaviors. According to the OM image before and after melting, it was found that the blends formed heterogenous morphologies. When the PTMC content was low (20%), PBSA formed the continuous phase, while when the PTMC contents was high (40%), PBSA formed the dispersed phase. The glass transition temperatures (T_g) of the blends were determined by DSC and the differences of the T_g values were smaller than the difference between those of pure PBSA and PTMC. In addition, the equilibrium melting points were depressed in the blends. According to these results, the PBSA/PTMC blends were determined as being partially miscible blends. The crystallization kinetics was investigated according to the Avrami equation. It was found that the incorporation of PTMC did not change the crystallization mechanism of PBSA. However, the crystallization rate decreased with the increase of PTMC contents. The change of crystallization kinetics is related with the existences of amorphous PTMC, the partial miscibility between PLLA and PTMC, and the changes of phase structures.     

高压下尼龙1010-单壁碳纳米管复合材料的结晶行为

 采用XKY-6×1200MN型六面顶压机,在不同温度、压力条件下处理30 min后制备了尼龙1010(PA1010)-单壁碳纳米管（SWCNT）复合材料的高压结晶样品,通过X射线衍射（XRD）、差热分析仪（DSC）、扫描电子显微镜（SEM）、透射电子显微镜（TEM）,研究了高压处理样品的结晶行为、结构变化及形貌特征。结果表明：在1.0~2.5 GPa压力下,属于高压熔体结晶;在3.0和4.5 GPa压力下属于高压退火处理;高压结晶或高压退火均有助于聚合物片层晶体的增厚,并且高压熔体结晶的增厚效果优于高压退火处理。XRD结果表明,PA1010的三斜晶型在高压处理后保持不变,高压熔体结晶或高压退火都可以使(100)晶面和(010)晶面间距减小,即高压处理致使聚合物分子链紧密堆积。DSC结果表明：在高压熔体结晶过程中,升高压力和温度可以得到片层厚度较大的PA1010晶体;在2.0 GPa、350 ℃下获得的高压结晶样品的熔点和结晶度最高,分别达到208.5 ℃和64.6%。SEM和TEM结果表明：与常压结晶样品相比,高压结晶样品内部出现c轴厚度超过150 μm的大尺寸晶体;SWCNT与PA1010基体之间形成相互穿插的网络结构,刚性的SWCNT作为高压成核剂促进PA1010晶体生长和增厚。     

THE HIGH-PRESSURE CRYSTALLIZATION AND ANNEALING BEHAVIORS OF POLYETHYLENE TEREPHTHALATE OLIGOMER

Polyethylene terephthalate (PET) oligomer samples crystallized and annealed at high pressure were investigated with differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). The results showed that better crystals were obtained through high-pressure crystallization from the melt than annealing under the same conditions. The difference of the effects of crystallization and annealing on the morphology of crystals reduced with the increase of crystallization time. The melting temperature was determined by the lamellar thickness when it was shorter than the length of the molecular chains, while the main factor governing the melting temperature changed from lamellar thickness to density of chain-end defects when the lamellar thickness was much longer than the molecular length. PET oligomer extended-chain crystals with thickness up 100 μm were obtained.     

Study of Miscibility in Polymer Blends Obtained from Binary Inclusion Complexes of γ-Cyclodextrin and Polycarbonate/Poly(Ethylene Terephthalate)

In this work the synthesis and characterization of the nanostructure of polymer blends of polycarbonate (PC) and poly(ethylene terephthalate) (PET) obtained from their inclusion complexes with γ-cyclodextrin are reported. The blends prepared by this method present differences in their miscibility compared with those blends obtained by conventional methods like solution casting, coprecipitation, or melt blending. In order to understand the influence of molecular weight in the inclusion complex process, PCs of M_w = 64,000 and 28,000 g/mol were used. The analysis of the nanostructured blend by Fourier transform infrared (FTIR), ¹H-nuclear magnetic resonance (¹H-NMR), wide-angle X-ray diffraction (WAXD), differential scanning colorimetry (DSC), and thermogravimetric analysis (TGA) suggests the existence of specific intermolecular interactions between PC and PET that promote miscibility in this normally immiscible polymer blend. Studies by FTIR confirm that the miscibility found was not due to a transesterification reaction during DSC analysis. There were also differences in the morphology of the blends, observed by optical microscopy, obtaining a more homogeneous phase for blends formed in inclusion complexes. The results obtained strongly suggest an improvement in miscibility of the PC/PET blends.     

Effects of Montmorillonite on the Nonisothermal Crystallization Behavior of the Poly(trimethylene terephthalate)/Polypropylene/Montmorillonite Nanocomposites

Organic montmorillonite (MMT) reinforced poly(trimethylene terephthalate) (PTT)/ polypropylene (PP) nanocomposites were prepared by melt blending. The effects of MMT on the nonisothermal crystallization of the matrix polymers were investigated using differential scanning colorimetry (DSC) and analyzed by the Avrami equation. The DSC results indicated that the effects of MMT on the crystallization processes of the two polymers exhibited great disparity. The PTT's crystallization was accelerated significantly by MMT no matter whether PTT was the continuous phase or not, but the thermal nucleation mode and three-dimensional growth mechanism remained unchanged. However, in the presence of MMT, the PP's crystallization was slightly retarded with PP as the dispersed phase, and was influenced little with PTT as the dispersed phase. When the MMT content was increased from 2_wt% to 7_wt%, the crystallization of the PTT phase was slightly accelerated, whereas the crystallization of the PP phase was severely retarded, especially at lower temperatures. Moreover, the nucleation mechanism for the PP's crystallization changed from a thermal mode to an athermal one. In the polypropylene-graft-maleic anhydride (PP-g-MAH) compatibilized PTT/PP blends, with the addition of 2_wt% MMT during melt blending, the T _c (PTT) shifted 7.8°C to lower temperature and had a broadened exotherm, whereas the T _c (PP) shifted 17.1°C to higher temperature, with a narrowed exotherm. TEM analysis confirmed that part of the PP-g-MAH was combined with MMT during blending.     

Compatibilization by Olefin Block Copolymer (OBC) in Polypropylene/Ethylene-Propylene-Diene Terpolymer (PP/EPDM) Blends

The compatibilization by olefin block copolymer (OBC) in the blends of polypropylene (PP)/ethylene-propylene-diene terpolymer (EPDM) and the phase morphology of the ternary blends were investigated by rheology, scanning electron microscopy (SEM), differential scanning calorimetry (DSC) and wide-angle X-ray diffraction (WAXD) measurements. It was found that the PP/EPDM blends exhibited enhanced mechanical properties in the presence of OBC. The addition of OBC had a significant influence on the phase separation behavior of the blends. For the PP/EPDM-50/50 heterogeneous blends, the addition of 15 phr OBC enabled the two-phase morphology to change from a droplet-matrix structure to a co-continuous one. In the temperature range of 150 to 200 °C, OBC was shown to have a better compatibility with PP than EPDM. The changes in viscosity ratio of the dispersed phase to matrix phase caused by adding OBC might be the dominant factor in controlling the coalescence of the dispersed phase domains. For the crystallization behavior of PP/EPDM/OBC ternary blends, OBC was found to have an induction effect on the formation of β-crystals of PP that was not proportional to the volume of OBC addition. In addition, DSC results showed that PP could induce the OBC crystallization and improve the crystallization temperature of OBC. The existence of simultaneous crystallization behavior between PP and OBC was also observed. A possible mechanism of phase evolution induced by crystallization was proposed.     

Dynamic Rheological Behavior of HDPE/UHMWPE Blends

The rheological behaviors of high-density polyethylene (HDPE)/ultra-high molecular weight polyethylene (UHMWPE) blends prepared by melt blending and solution blending were studied. The results showed that the rheological parameters (G′, G ^″, and η*) of both types of blends increased gradually with increasing fraction of UHMWPE, while the tanδ decreased correspondingly. Comparing blends with the same UHMWPE content, all G′, G ^″, and η* values of solution blends were higher, and the tanδ of the solution blends were remarkably lower than those of the melt blends. Combined with the scanning electron microscopy (SEM) observations, it was proved that, because of its very high melt viscosity, the UHMWPE chain is difficult to diffuse and be distributed well in the HDPE matrix by melt blending, resulting in a two-phase-like morphology. On the other hand, the blends prepared by the solution blending showed a homogeneous distribution of UHMWPE in the HDPE matrix. In addition, the state of aggregation of the UHMWPE in the HDPE matrix can be distinguished well by time–temperature superposition (TTS) curves; i.e., the two-phase-like morphology in the melt blends can be detected by the failure of TTS in the high-frequency range, which cannot be reflected by Cole–Cole plots and Han curves.     

The Effect of Microwave Irradiation on the Crystallization Behavior of PET/PEN Blends

The crystallization behavior of poly(ethylene terephthalate) (PET)/poly(ethylene‐ 2,6‐naphthalate) (PEN) blends before and after microwave irradiation for different time intervals has been investigated by means of wide angle X‐ray diffraction (WAXD) and differential scanning calorimetry (DSC) techniques. It was found that microwave irradiation could greatly affect the crystallization behavior of PET/PEN blends and significantly enhance their degree of crystallinity. For the PET/PEN (90/10) blends, the degree of crystallinity increased from 15 to 45%; for the PET/PEN (60/40) blends, the degree of crystallinity significantly increased, from 1 to 36%. However, with increasing irradiation time, the degree of crystallinity didn't continually increase. It reached a maximum at certain time point. The cold crystallization enthalpy △Hcc gradually decreased as microwave irradiation time increased and the melting enthalpy △Hm vis‐à‐vis the long time interval of such irradiation was decreased. In addition, the mechanism for microwave irradiation affecting the crystallization behavior of polymers is discussed.     

The compatibility and morphology of chitosan-poly (ethylene oxide) blends

Thermal behavior and morphology of blends prepared by solution casting of mixtures of chitosan and poly(ethylene oxide) were studied by means of differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). The preliminary results indicate that both melting point and crystallinity depend on the composition of the blends, and that they exhibit minimum values when the blend contains 50% chitosan. From the prediction of melting point depression analysis, the compatibility of the blends shows a transition at this specific composition. This conclusion was further confirmed by observation of the morphology.