Nucleation and growth of gas barrier aluminium oxide on surfaces of poly(ethylene terephthalate) and polypropylene: effects of the polymer surface properties

The nucleation and initial stages of growth of aluminium oxide deposited on two different polymer surfaces [poly(ethylene terephthalate), (PET) and amorphous polypropylene, (PP)] have been studied by atomic force microscopy (AFM). The permeation of water vapor and oxygen through the films has been measured. The initial stages of the growth of the oxide consisted of separated islands on the polymer surface. Further growth of oxide depends strongly on the surface morphology and chemical nature of the polymer surface. Growth on PET follows a layer‐by‐layer mechanism that maintains the native surface roughness of the polymer substrate. Growth on PP, however, follows an island mode, which leads to an increase in surface roughness. This may be due to a lack of chemical bonding between the polymer and the arriving metal–oxygen particles. The oxide layer on PET grows more densely than on PP, providing superior barrier to gas permeation. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 3151–3162, 2000     

Surface properties of polymers treated with F2 laser

Selected polymers (polyethylene‐PE, polypropylene‐PP, polytetrafluoroethylene‐PTFE, polystyrene‐PS and polyethylenterephthalate‐PET) were irradiated with the linearly polarized light of a pulsed 157 nm F₂ laser. The irradiation results in degradation of polymers and ablation of polymer surfaces. Contact angle, measured by goniometry, was studied as a function of the number of laser pulses. The volume of the ablated polymer layer was determined by gravimetry. Changes in surface morphology and roughness were observed using atomic force microscopy. Surface chemistry of the samples was investigated by electrokinetic analysis and by XPS. While PET and PE exhibit small ablation, the ablation of PS and PTFE is more significant, and the most pronounced ablation is observed on PP. Contact angle of all polymers, with the only exception of PP, is a decreasing function of the number of laser pulses up to 2000 pulses. Laser irradiation leads to a refinement of the polymer surface morphology and a decrease of their surface roughness. Electrokinetic analysis and PS show changes in the surface chemistry of polymers after the laser treatment. Copyright © 2011 John Wiley & Sons, Ltd.     

Surface modification of polyolefins by photografting of acrylic monomers

High-speed surface modification of polypropylene (PP) and polyethylene (PE) films has been achieved by liquid phase photograft polymerisation of acrylic acid (AA) and hydroxypropyl acrylate (HPA). Benzophenone was used as photoinitiator to generate polymer radicals at the surface of the polyolefin film. The grafting reaction was carried out in aqueous solution or with the neat monomer, which was laminated between two PP films, in the presence of air. Under the intense illumination of a UV-curing line, acrylic acid was grafted within seconds to polypropylene films or fabrics, which were thus made hydrophilic. Direct evidence of surface grafting was obtained through infrared spectroscopy analysis and surface energy measurements. This continuous photografting process proved to be very efficient to improve the adhesion of UV-cured acrylate coatings on polyolefin-made materials.     

Surface and bulk modification of polyolefins by functional aryl nitrenes as highly reactive intermediates

Aromatic azides with hindered amine light stabilizer (HALS) residues or hydrophilic groups such as glucose, sucrose and dextrine residues were synthesized and used for surface modification of polyolefins. By UV‐irradiation nitrenes were formed, which are able to react with polyolefin surfaces. By photochemical immobilization of the carbohydrates hydrophilicity of PE and PP was strongly increased (surface tensions > 44mN/m). Light stability of PP surfaces modified with HALS azides was comparable with PP, stabilised with Tinuvin 770. Bulk modification of ethylene‐propylene and ethylene‐octene copolymers was achieved by grafting nitrenes formed by thermal decomposition of azido benzoic acid. In a circulating air oven up to 1.55 wt% amino benzoic acid residues could be bonded covalently to ethylene‐propylene‐copolymers, less than half of it to ethylene‐octene‐copolymers. Reactive extrusion resulted in grafting yields of more than 50% for both types of copolymers.     

Novel AC and DC Non-Thermal Plasma Sources for Cold Surface Treatment of Polymer Films and Fabrics at Atmospheric Pressure

Novel types of non-thermal plasma sources at atmospheric pressure based on multi-pin DC (direct current) diffusive glow discharge and AC (alternative current) streamer barrier corona have been elaborated and tested successfully for cold surface treatment of polymer films [polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET),] and polyester fabric. Results on physical properties ofdischarges mentioned and output energy characteristics of new plasma sources as well as data on after-treatment changes in wettability of films and fabrics are presented. The main goal of this study was to find out the experimental conditions for gas discharge and surface processing to achieve a remarkable wettability change for a short treatment time.     

Increasing the Hydrophobicity of a PP Film Using a Helium/CF<Subscript>4</Subscript> DBD Treatment at Atmospheric Pressure

Plasma surface modification is widely used to tailor the surface properties of polymeric materials. Most treatments are performed using low pressure plasma systems, but recently, atmospheric dielectric barrier discharges (DBDs) have appeared as interesting alternatives. Therefore, in this paper, an atmospheric He + CF₄ DBD is used to increase the hydrophobicity of a polypropylene (PP) film. The surface characterization of the PP film is performed using contact angle measurements, X-ray photoelectron spectroscopy (XPS) and atomic force microscopy (AFM). Results show that the hydrophobic properties of the polymer films are greatly enhanced after plasma treatment as evidenced by an increased contact angle. The incorporation of fluorine on the surface is significant (45 at%), demonstrating the ability of the used DBD set-up to generate fluorine-containing functional groups on the PP surface.     

Surface‐directed morphology evolution in ternary blends of polyethylene,polypropylene, and ethylene–propylene copolymer: A study by laser scanning confocal fluorescence microscopy

With laser scanning confocal fluorescence microscopy, we demonstrate a novel type of morphology evolution in moderately thick films (70–100 μm) of ternary blends of polypropylene (PP), polyethylene (PE), and ethylene–propylene rubber (EPR), in which EPR is labeled with a benzothioxanthene dye (HY‐EPR). The blends are prepared by solution blending, and the phase morphology evolves during the annealing of the blend films in a stainless steel mold. Our results indicate that wetting of the mold surface is a driving force in morphology evolution for the two blend compositions investigated. For 81/14/5 PP/PE/HY‐EPR, phase evolution within the mold results in a laminar structure and hydrodynamic channels, features which have previously been found in thin films of polymer blends as a result of surface‐directed spinodal decomposition. In a blend with a lower weight fraction of the dispersed phase (92/7/1 PP/PE/HY‐EPR), we find that the PE/HY‐EPR domains are larger and more polydisperse closer to the surface because of wetting of the mold wall. We also show that the phase morphology in these films can be controlled by the nature of one or both of the surfaces being varied. When one of the mold surfaces is replaced with a thin film of PP homopolymer, we observe draining of PE/HY‐EPR from the PP to the mold surface, which results in a bilayer structure. A trilayer morphology is likewise obtained by the replacement of both mold surfaces with PP. We also carry out three‐dimensional image reconstruction on a single PE/HY‐EPR particle within the 81/14/5 PP/PE/HY‐EPR blend to obtain detailed information on the interphase structure. We find that HY‐EPR of this composition (30/70 ethylene/propylene) fully coats the PE dispersed phase and partially penetrates the PE droplets. This result falls between the interphase structures found for previously investigated EPR compositions (40/60 and 80/20 ethylene/propylene). © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 637–654, 2003     

Recent Development of Polyolefin‐Based Microporous Separators for Li−Ion Batteries: A Review

Secondary Li?ion batteries have been paid attention to wide‐range applications of power source for the portable electronics, electric vehicle, and electric storage reservoir. Generally, lithium‐ion batteries are comprised of four components including anode, cathode, electrolyte and separator. Although separators do not take part in the electrochemical reactions in a lithium‐ion (Li?ion) battery, they conduct the critical functions of physically separating the positive and negative electrodes to prevent electrical short circuit while permitting the free flow of lithium ions through the liquid electrolyte that fill in their open porous structure. Hence, the separator is directly related to the safety and the power performance of the battery. Among a number of separators developed thus far, polyethylene (PE) and polypropylene (PP) porous membrane separators have been the most dominant ones for commercial Li?ion batteries over the decades because of their superior properties such as cost‐efficiency, good mechanical strength and pore structure, electrochemical stability, and thermal shutdown properties. However, there are main issues for vehicular storage, such as nonpolarity, low surface energy and poor thermal stability, although the polyolefin separators have proven dependable in portable applications. Hence, in this review, we decide to provide an overview of the types of polyolefin microporous separators utilized in Li?ion batteries and the methods employed to modify their surface in detail. The remarkable results demonstrate that extraordinary properties can be exhibited by mono‐ and multilayer polyolefin separators if they are modified using suitable methods and materials.     

Monitoring polyolefin modification along the axis of a twin‐screw extruder. II. Maleic anhydride grafting

The physico‐chemical phenomena developing along the screw axis of a twin‐screw extruder during the grafting of maleic anhydride (MA) onto polyolefins [polyethylene (PE), ethylene–propylene rubber (EPM), and polypropylene (PP)] were investigated. For this purpose, sampling devices located along the extruder barrel were used to collect polymer samples that were subsequently characterized to follow the degrees of grafting and crosslinking or degradation. A similar evolution of MA grafting was observed regardless of the polyolefin type or MA and peroxide concentration when grafting was performed under identical conditions, that is, the same peroxide type and set temperature. A correlation between the MA grafting and the calculated peroxide decomposition was established. Chemical reactions occurred along the extruder axis until the peroxide was fully converted. More detailed quantitative measurements of the peroxide decomposition and MA grafting would allow the development of accurate process models. The final MA content depended on the polyolefin composition (PE > EPM ≫ PP). As expected for PE, crosslinking occurred in addition to grafting, but after a certain residence time, the PE network degraded. The PP viscosity reduction after MA grafting was due to the conversion of tertiary PP radicals into primary PP radicals after grafting. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3919–3932, 2000     

Hydrophilic modification of polypropylene ultrafiltration membrane by air‐assisted polydopamine coating

Coating by a mussel inspired polydopamine (PDA) is a simple and promising strategy to modify the hydrophilicity of polymer membrane surfaces. In this work, PDA coating was used to modify polypropylene (PP) ultrafiltration hollow fiber membrane. PDA coating parameters, ie, solution concentration and coating time were varied, and the effect of those parameters on membrane morphology, porosity, water contact angle, and pure water flux was investigated. In addition, air‐assisted PDA coating process was also conducted by channelling the air through PP membrane to avoid pore blocking and prevent water flux decline. The results showed that PDA coating successfully improved the hydrophilicity of PP membrane indicated by the decrease of water contact angle from 110° to 67° after coated by 3 g/L of PDA solution for 3 hours. The addition of air permeation on membrane lumen also increased pure water flux up to 511.2 L/m².h, a 270% increase from unmodified PP membrane. It might be associated to the pore blocking prevention that has been proven by SEM image and the membrane porosity that was increased about 4%.     

Adhesive behavior of UV pre‐treated polyolefins

The effect of surface modification of polyolefin, mainly isotactic polypropylene and low‐density polyethylene, by UV irradiation and phosphoryl chloride on its adhesive behavior was investigated. A non‐linear increase of the surface free energy, its polar component and strength of adhesive joint to more polar polymer was observed. The effect of modification of polyolefins was strongly depended on the intensity of the UV radiation. The obtained values of the strength of adhesive joints to polyvinyl acetate correspond with the measured level of hydrophilicity of modified polyolefin.     

Preparation and Characterization of Chitosan-Coated DBD Plasma-Treated Natural Rubber Latex Medical Surgical Gloves with Antibacterial Activities

The natural rubber latex (NRL) film taken from medical surgical gloves was surface-modified with a dielectric barrier discharge (DBD) plasma treatment under an air environment. The results showed that surface hydrophilicity of the NRL film increased after the plasma treatment due to the presence of oxygen-containing polar groups on the plasma-treated surface. An increase in plasma treatment time increased the surface roughness of the NRL film, and eventually decreased the mechanical properties. From the obtained results, the optimum plasma treatment time of 20?s was chosen. After immersion in a chitosan solution, the amount of chitosan deposited on the plasma-treated NRL film increased with increasing chitosan concentrations. The chitosan coating smoothed the surface of the plasma-treated NRL film and also improved the mechanical properties. The highest antibacterial activities of the chitosan-coated DBD plasma-treated NRL film against both Staphylococcus aureus and Escherichia coli were achieved when a 2?%(w/v) chitosan solution was used for the coating.     

The discovery and progress of MgCl2‐supported TiCl4 catalysts

Polyolefins represented by polyethylene (PE) and polypropylene (PP) are indispensable materials in our daily lives. TiCl₃ catalysts, established by Ziegler and Natta in the 1950s, led to the births of the polyolefin industries. However, the activities and stereospecificities of the TiCl₃ catalysts were so low that steps for removing catalyst residues and low stereoregular PP were needed in the production of PE and PP. Our discovery of MgCl₂‐supported TiCl₄ catalysts led to more than 100 times higher activities and extremely high stereospecificities, which enabled us to dispense with the steps for the removals, meaning the process innovation. Furthermore, they narrowed the molecular weight and composition distributions of PE and PP, enabling us to control the polymer structures precisely and create such new products as very low density PE or heat‐sealable film at low temperature. The typical example of the product innovations by the combination of the high stereospecificity and the narrowed composition distribution is high‐performance impact copolymer used for an automobile bumper that used to be made of metal. These process and product innovations established these polyolefin industries. The latest MgCl₂‐supported TiCl₄ catalyst is very close to perfect control of isotactic PP structure and is expected to bring about further innovations. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 1–8, 2004     

BEHAVIOR OF CHO CELLS ON MODIFIED POLYPROPYLENE BY LOW TEMPERATURE AMMONIA PLASMA

1. INTRODUCTION Bioreactors using membranes as substrates of cell cultures have become widely used for hybrid liver support systems [1]. For enhancing and prolonging the metabolism of the bioreactors, cytocompatible membranes are necessary because the cell culture is closely affected by the substrate surface. Surface factors considered to be important in cell culture are the concentration of ionic groups, the nature of polar and non-polar groups and the hydrophilic-hydrophobic balance [2].…     

Surface modification of PVC endotracheal tubes by oxygen glow discharge to reduce bacterial adhesion

A d.c. oxygen glow discharge was used to modify medical‐grade poly(vinyl chloride) (PVC) to study how surface chemistry and hydrophilicity influence Pseudomonas aeruginosa adhesion. The effects of plasma exposure time on the resulting surface, including chemical composition, wettability and roughness, were assessed using x‐ray photoelectron spectroscopy, contact angle measurements and atomic force microscopy analysis. A significant alteration in the hydrophilicity of the native PVC surface was observed after oxygen glow discharge treatment. The water contact angle decreased from ～80° to 8–20°, with a weak dependence of the exposure time used. The change in surface wettability resulted from the incorporation of oxygenated functional groups, including esters, ketones and acids, as indicated by XPS analysis. The amount of oxygen incorporation was shown to be essentially independent of plasma exposure time. However, prolonged plasma exposure resulted in increased surface roughness. Bacterial adhesion efficiency was evaluated for PVC modified by 120 s of plasma exposure, because this exposure time was determined to yield the maximum decrease in contact angle. Oxygen plasma treatment of native PVC was found to yield a 70% reduction in bacterial adhesion for the four strains of Pseudomonas aeruginosa tested. Copyright © 2003 John Wiley & Sons, Ltd.     

Effect of immobilization of polysaccharides on the biocompatibility of poly(butyleneadipate‐co‐terephthalate) films

Aiming to improve the hydrophilicity, antibacterial activity, cytocompatibility, and hemocompatibility of poly(butyleneadipate‐co‐terephthalate) (PBAT) films, PBAT films were treated with ozone, grafted with chitosan (CS), and followed by covalent immobilization of either heparin (HEP) or hyaluronic acid (HA). The surface graft density of modified PBAT films was detected by X‐ray photoelectron spectroscopy (XPS) and dyeing. The surface roughness of PBAT films was measured using an atomic force microscope (AFM). After immobilizing CS, PBAT films acquired antibacterial activity against Staphylococcus aureus and Escherichia coli. The adsorption of human serum albumin (HSA) and human plasma fibrinogen (HPF) on PBAT–CS–HEP and PBAT–CS–HA films was lower compared to that of native PBAT. Moreover, HEP immobilization could effectively reduce platelet adhesion and prolong the blood coagulation time, thereby improving the blood compatibility of PBAT. In addition, the growth of L929 fibroblasts was improved for HEP or HA immobilized PBAT, suggesting this surface modification was non‐cytotoxic. Furthermore, PBAT–CS–HEP and PBAT–CS–HA exhibited higher cell proliferation than native PBAT. Copyright © 2009 John Wiley & Sons, Ltd.     

BEHAVIOR OF CHO CELLS ON MODIFIED POLYPROPYLENE BY LOW TEMPERATURE AMMONIA PLASMA

The surface of polypropylene(PP) membrane was modified by low temperature plasma with ammonia.The effect of exposure time was investigated by means of contact angle measurement.The results show that low temperature ammonia plasma treatment can enhance its hydrophilicity.Chinese hamster ovary(CHO)cells attachment on the modified membrane was enhanced and the growth rate on the membrane was faster than unmodified one.     

Improving surface quality of polyethylene terephthalate film for large area flexible electronic applications

Lamination is a method utilized to protect flexible electroluminescence device against environmental hazards, such as dust, moisture, and water vapor. The materials are typically joined together using adhesive or cohesion of the materials during the lamination process. Polyethylene terephthalate (PET) is commonly used as the substrate film where electroluminescence patterns are printed. However, PET film has a relatively low surface energy and high contact angle, which would cause relatively weak laminating strength. This paper discusses the use of atmospheric plasma as a surface treatment method to modify PET and laminating films’ interface to improve bonding and laminating quality. Experimental results revealed that atmospheric plasma process reduced the contact angle of both PET and laminating films. Functional groups favoring hydrophilicity were found on the films’ interface after the atmospheric plasma treatment. These effects consequently increased surface energies of both films and favored bonding between the films. The treated films thus had increased laminating strength by approximately six times without compromising the transparency quality.     

仿生沉积法制备水下低气体黏附透明材料

透明材料常用于水下设备中,而聚合物透明材料多较为疏水,在水下易黏附气泡,影响其光学性能.利用多巴胺(DA)和聚乙烯亚胺(PEI)共沉积技术,在多种透明聚合物材料表面构建了亲水/水下超疏气涂层.结果表明,聚多巴胺(PDA)与PEI可通过Michael加成或Schiff碱反应在此类材料表面形成亲水交联网络,显著提高其表面亲水性.表现为水接触角显著降低,而水下气接触角显著提高(140?),气泡在材料表面的黏附力显著下降.沉积时间在6 h以下时,XPS和椭圆偏振测试的结果表明,虽然所选用的透明材料表面沉积量和沉积厚度随时间有所上升,但其透光性不会受到显著影响.该方法具有较强的普适性,可用于多种水下气体黏附性较强的透明高分子材料,如聚苯乙烯(PS)、聚对苯二甲酸乙二醇酯(PET)、聚甲基丙烯酸甲酯(PMMA)、聚丙烯(PP)和聚酰亚胺(PI)等.同时,该方法形成的涂层的长期稳定性也较好,材料在水中浸泡振荡10天之后仍能保持较好的抗气泡黏附能力.该方法适用于如潜水艇舷窗、护目镜、水下光学镜头及其防护罩等水下设备中.     

Plasma and chromic acid treatments of polycarbonate surface to improve coating–substrate adhesion

The influence of Ar/O₂ plasma activation and chromic acid etching of polycarbonate (PC) surface on the adhesion of coating to substrate was systematically studied by cross‐cut and tape peel methods through temperature‐shock aging tests. The differences between the wettabilities and elemental compositions of plasma‐treated and chromic acid‐treated PC surfaces prior to coating deposition were evaluated by contact angle measurements and X‐ray photoelectron spectroscopy. To elucidate the adhesion failure of the coatings, nanoindentation technique was employed for the quantitative assessment of the nanomechanical changes of coating depositions on PCs after temperature‐shock aging tests. The two surface treatments can significantly improve the hydrophilicity and polarity of the PC surface, resulting in excellent adhesion of the coating on the PC substrate. Temperature‐shock aging tests reveal that the adhesion of coating on plasma‐modified substrates is superior to that of chromic acid‐etched substrates. We propose that the improved adhesion of the coating on the plasma‐modified PC can be attributed to the higher wettability and more cross‐linking of C–O–Si bonds at the coating–substrate interface. Copyright © 2013 John Wiley & Sons, Ltd.