Microstructural evolution during oxidative ablation in air for polyacrylonitrile based carbon fibers with different graphite degrees

Polyacrylonitrile‐based carbon fibers with different graphite degrees were oxidative ablated at 500 and 600 °C in air. By Thermal gravimetric (TG), Raman spectroscopy, X‐ray diffraction, and SEM, the mass loss, microstructure, and surface morphology of carbon fibers were investigated. The mass loss of carbon fiber increases linearly with increasing oxidative ablated time under 500 and 600 °C. The carbon fiber with higher graphite degree shows higher oxidative resistance, and the surface roughness increases gradually because of chemical ablation during the whole oxidation. A gloss morphology appears on the surface primarily because of physical denudation for carbon fibers with lower graphite degree and then burn off according to carbon and oxygen reaction. The crystallite size (La) decreases significantly, while interlayer spacing(d₀₀₂) remains nearly unchanged. SEM observation suggests the two kinds of ablation mechanisms for carbon fibers with different graphite degrees indicating that CC band in sp³ hybridization prefers to be attacked by oxygen molecule more than that in sp² hybridization during oxidation ablation in air. Copyright © 2012 John Wiley & Sons, Ltd.     

Microstructure and mechanical properties of hot‐air drawn poly(ethylene terephthalate) fibers

Hot‐air drawing method has been applied to poly(ethylene terephthalate) (PET) fibers in order to investigate the effect of strain rate on their microstructure and mechanical properties and produce high‐performance PET fibers. The hot‐air drawing was carried out by blowing hot air controlled at a constant temperature against an as‐spun PET fiber connected to a weight. As the hot air blew against the fibers weighted variously at a flow rate of about 90 ℓ/min, the fibers elongated instantaneously at a strain rate in the range of 2.3–18.7 s⁻¹. The strain rate in the hot‐air drawing increased with increasing drawing temperature and applied tension. When the hot‐air drawing was carried out at a drawing temperature of 220°C under an applied tension of 27.6 MPa, the strain rate was the highest value of 18.7 s⁻¹. A draw ratio, birefringence, crystallite orientation factor, and mechanical properties increased as the strain rate increased. The fiber drawn at the highest stain rate had a birefringence of 0.231, degree of crystallinity of 44%, tensile modulus of 18 GPa, and dynamic storage modulus of 19 GPa at 25°C. The mechanical properties of fiber obtained had almost the same values as those of the zone‐annealed PET fiber reported previously. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1703–1713, 1999     

On the evidence of crosslinking in methyl pendent PBZT fiber

In order to influence the compressive strength of the rigid rod polymeric fibers, methyl pendent poly(p-phenylene benzobisthiazole) fibers have been heat treated in the 400 to 550°C temperature range in air and in nitrogen for varying times to achieve intermolecular crosslinking. These fibers have been examined using Fourier transform infrared (FTIR) spectroscopy, ¹³C solid-state nuclear magnetic resonance (NMR) swelling behavior, and scanning electron microscopy. ¹³C NMR has also been carried out on solutions of as-spun fibers. Fibers heat-treated at 400°C, both in nitrogen and in air, up to heat-treatment times of 60 min are insoluble in 99% chlorosulfonic acid, however no direct evidence of crosslinking has been obtained for these fibers using spectroscopic techniques, suggesting that in these fibers the degree of crosslinking must be very low. Evidence that methyl groups are precursors to certain crosslinks was first seen via a weak methylene resonance in ¹³C solid-state NMR, corresponding to about 2% of the original methyl intensity, in a sample heat-treated at 450°C in air. Fibers heat-treated in nitrogen at 550°C for 10 minutes do not exhibit any swelling in chlorosulfonic acid, are brittle, have lost most methyl groups; however, some CH₂ groups form. In this fiber, the carbon intensity for the CH₂ group in the ¹³C solid-state NMR is 18% of the intensity for the CH₃ group in the as-spun fiber. The fibers heat-treated at 400 and 450°C show a fibrillar morphology, while the fibrillar morphology is not observed in the fibers heat-treated at 550°C in nitrogen for 10 min. Based on this work, it is our judgment that if heat treatment of this material is to improve compressive strength, the heat treatment protocol of time and temperature will probably be critical and the highest temperatures of exposure will probably lie in the 450 to 550°C range. © 1996 John Wiley & Sons, Inc.     

Improved mechanical properties of epoxy composites reinforced with surface‐treated UHMWPE fibers

The surface treatment of ultra‐high molecular weight polyethylene fiber using potassium permanganate and the mechanical properties of its epoxy composites were studied. After treatment, many changes were happened in the fiber surface: more O‐containing groups (―OH, ―C═O, and ―C―O groups), drastically decreased contact angles with water and ethylene glycol, slightly increased melting point and crystallinity, and formed cracks. Different contents (0.1–0.5 wt%) ultra‐high molecular weight polyethylene fibers/epoxy composites were prepared. The results indicated that the surface treatment decreased the tensile strength of epoxy composites, but increased the bending strength. When the fiber content was 0.3 wt%, the above properties reached the maximum. At the same fiber content, the interlaminar shear strength of the composites was increased by 26.6% up to the as‐received fiber composites. Dynamic mechanical analysis of the composites suggested the storage modulus and tanδ were decreased due to the surface treatment. Fractured surface analysis confirmed that the potassium permanganate treatment was effective in improving the interface interaction.     

Thermally Stable Super Ionic Conductor from Carbon Sphere Oxide

A highly stable proton conductor has been developed from carbon sphere oxide (CSO). Carbon sphere (CS) generated from sucrose was oxidized successfully to CSO using Hummers’ graphite oxidation technique. At room temperature and 90 % relative humidity, the proton conductivity of thin layer CSO on microsized comb electrode was found to be 8.7×10^?3 S cm^?1, which is higher than that for a similar graphene oxide (GO) sample (3.4×10^?3 S cm^?1). The activation energy (E_a) of 0.258 eV suggests that the proton is conducted through the Grotthuss mechanism. The carboxyl functional groups on the CSO surface are primarily responsible for transporting protons. In contrast to conventional carbon‐based proton conductors, in which the functional groups decompose around 80 °C, CSO has a stable morphology and functional groups with reproducible proton conductivity up to 400 °C. Even once annealed at different temperatures at high relative humidity, the proton conductivity of CSO remains almost unchanged, whereas significant change is seen with a similar GO sample. After annealing at 100 and 200 °C, the respective proton conductivity of CSO was almost the same, and was about ～50 % of the proton conductivity at room temperature. Carbon‐based solid electrolyte with such high thermal stability and reproducible proton conductivity is desired for practical applications. We expect that a CSO‐based proton conductor would be applicable for fuel cells and sensing devices operating under high temperatures.     

Thermal behavior of drawn acrylic fibers

The effect of stretching on the thermal behavior of acrylic fibers was investigated with differential scanning calorimetry (DSC), thermogravimetric analysis, and Fourier transform infrared spectroscopy (FTIR). In air atmosphere, the peak temperature of the dynamic DSC thermogram was significantly lowered from 289 to 273 °C when the gel fibers (undrawn) were drawn to a draw ratio of 11.2. However, the initiation temperature was unchanged at 202 °C. The shoulder in the region of 310–380 °C was gradually converted to a sharp peak during the drawing process. However, the dynamic DSC in nitrogen atmosphere did not change in all cases. In air atmosphere the total heat liberated, ΔH, for gel fiber was 851 J g^?1. However, upon drawing to 11.2, ΔH increased to 1580 J g^?1 showing an increase in the total chemical changes. An intimate relationship of chemical changes during the heating process was observed with FTIR of heated samples at various temperatures. The initiation of a DSC exotherm in air begins with nitrile cyclization, and subsequently dehydrogenation was initiated between 220 and 260 °C. An increase in the X‐ray orientation factor and sonic modulus gave a correlation between the stretching draw ratio and crystalline/overall molecular orientation. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2949–2958, 2003     

Vibrational Sum‐Frequency Generation Activity of a 2,4‐Dinitrophenyl Phospholipid Hybrid Bilayer: Retrieving Orientational Parameters from a DFT Analysis of Experimental Data

The vibrational nonlinear activity of films of 2,4‐dinitrophenyl phospholipid (DNP) at the solid interface is measured by sum‐frequency generation spectroscopy (SFG). Hybrid bilayers are formed by a Langmuir–Schaefer approach in which the lipid layer is physisorbed on top of a self‐assembled monolayer of dodecanethiol on Pt with the polar heads pointing out from the surface. The SFG response is investigated in two vibrational frequency domains, namely, 3050–2750 and 1375–1240 cm^?1. The first region probes the CH stretching modes of DNP films, and the latter explores the vibrational nonlinear activity of the 2,4‐dinitroaniline moiety of the polar head of the lipid. Analysis of the CH stretching vibrations suggests substantial conformational order of the aliphatic chains with only a few gauche defects. To reliably assign the detected SFG signals to specific molecular vibrations, DFT calculations of the IR and Raman activities of molecular models are performed and compared to experimental solid‐state spectra. This allows unambiguous assignment of the observed SFG vibrations to molecular modes localized on the 2,4‐dinitroaniline moiety of the polar head of DNP. Then, SFG spectra of DNP in the 1375–1240 cm^?1 frequency range are simulated and compared with experimental ones, and thus the 1,4‐axis of the 2,4‐dinitrophenyl head is estimated to have tilt and rotation angles of 45±5° and 0±30°, respectively.     

Synthesis and characterization of poly(arylene ether imidazole)s

Poly(arylene ether imidazole)s were prepared by the aromatic nucleophilic displacement reaction of a bisphenol imidazole with activated aromatic dihalides. The polymers had glass transition temperatures ranging from 230 to 318°C and number-average molecular weights as high as 82,000 g/mol. Thermogravimetric analysis showed a 5% weight loss occurring ～ 400°C in air and ～ 500°C in nitrogen. Typical neat resin mechanical properties obtained at room temperature included tensile strength and tensile modulus of 14.2 and 407 ksi and fracture energy (G_lc) of 23 in. lb/in.² Titanium-to-titanium tensile shear strengths measured at 23 and 200°C were 4800 and 3000 psi, respectively. In addition, preliminary data were obtained on carbon fiber laminates. The chemistry, physical, and mechanical properties of these polymers are discussed.     

The investigation on the effect of surface radiation oxidation of bamboo fiber‐filled PMMA composite

The aim of this investigation was to study the effect of surface thermal oxidation of bamboo/poly(methyl methacrylate) composite by irradiation. Thermal oxidative effects on the surface energy of bamboo fiber were measured by radiation as a function of exposure time and temperature. Oxidized bamboo/poly(methyl methacrylate), after exposure to air at temperatures of 100°C and 110°C, had a range of maximum surface energies from 38 to 41 mJ/m². Comparisons between Fourier transform infrared carbonyl peak growth and the surface energy showed that both methods detect oxidation, though the increase in surface energy was detected before the carbonyl peak growth was noticeable. The work of adhesion predicted by the surface free energies obtained in this work between a coated calcium carbonate and bamboo fiber changes by 10% due to the oxidation of the polymer at 110°C. The structural results were discussed in the oxidation chemistry of the macromolecule.     

Atomic layer deposition (ALD) as a coating tool for reinforcing fibers

Layers of alumina were deposited on to bundled carbon fibers in an atomic layer deposition (ALD) process via sequential exposure to vapors of aluminium chloride and water, respectively. Scanning electron microscopic (SEM) images of the coated fibers revealed that each individual fiber within a bundle was coated evenly and separately, fibers are not bridged by the coating. SEM and transmission electron microscopic (TEM) images indicate that the coating was uniform and conformal with good adhesion to the fiber surface. Average deposition rate, measured from SEM images, was 0.06 nm per cycle at 500 °C. SEM also revealed that at deposition temperatures of 500 °C few of the fibers were damaged. At temperatures of 300 °C, no damaged fibers were observed, the average deposition rate decreased down to 0.033 nm per cycle. Oxidation resistance of the alumina-coated fibers was characterized by thermogravimetric analysis (TGA). The alumina coating improved oxidation resistance of the carbon fiber significantly. Oxidation onset temperature was 600 °C for fibers coated with a 45 nm thick alumina. Uncoated fibers, on the other hand, started to oxidize at temperatures as low as 250 °C.     

Effect of low current density electrochemical oxidation on the properties of carbon fiber‐reinforced epoxy resin composites

Changes in surface physicochemical structures of polyacrylonitrile‐based carbon fibers resulted from low current density electrochemical oxidation were monitored by scanning electron microscopy (SEM) and X‐ray photoelectron spectroscopy (XPS). The relationship between the interlaminar shear strength (ILSS) values of carbon fiber‐reinforced polymers (CFRPs) and carbon fiber surface chemistry including elemental ratios and the relative content of oxygen‐containing functional groups were researched. SEM results revealed that the electrochemical oxidation got rid of surface contaminants generated during the production process. XPS analysis showed that the relative contents of oxygen and nitrogen increased by 446% and 202%, respectively, after the electrochemical oxidation. Carbon fiber surface chemistry was of paramount importance to the interfacial properties of CFRPs. The higher the carbon fiber surface activity, the better the interfacial bonding was, and an increase in the acidic‐group contents was responsible for a higher ILSS value. However, when the current density increased to 1.0 A/m², the interfacial bonding between carbon fiber and the epoxy resin became weak which led to the decline in ILSS values. Copyright © 2012 John Wiley & Sons, Ltd.     

Analysis of oxidation behavior under dry air of neat and Ta‐alloyed furan‐resin‐derived carbons heat treated at 3000 °C

Oxidation behavior and structural changes of furan‐resin‐derived carbons heat treated at 3000 °C were investigated at 500 and 700 °C under dry air. Thermogravimetric analysis (TGA), Raman spectroscopy and X‐ray photoelectron spectroscopy (XPS) were employed to detect and understand this behavior and the changes. Effect of tantalum on antioxidation property of Ta‐alloyed carbon was also analyzed. The neat and Ta‐alloyed carbons had insignificant weight losses even after being kept at 500 °C for 12 h, while the Ta‐alloyed carbon had weight loss lower than that of the neat carbon after being kept at 700 °C for 6 h. It has been found by XPS that oxidation involves oxygen in internal area as well as on external surface of the carbons. It was also inferred that the carbon stored with oxygen in deeper internal area was easily oxidized. Ta alloying leads to change of the state of the Fermi energy on the specimens, which may cause the antioxidation property. Copyright © 2005 John Wiley & Sons, Ltd.     

Study of thermal behaviour of organic matter from natural phosphates (Youssoufia - Morocco)

Thermogravimetry (TG), differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR) were used to study the thermal behaviour of the organic matter in the natural phosphate and its concentrate kerogen from the Moroccan deposit. The TG analysis showed that both the investigated samples exhibited a one-step thermal oxidation in the main mass loss area, between 160 and 540°C, attributed to the hydrocarbon material. When DSC analyses of oxidation as well as pyrolysis yielded two evolutionary stages of the hydrocarbon in this temperature range : the first one at 160-360°C and the second one above 360°C. Pyrolytic kerogen decomposition was monitored by measuring changes in the principal FTIR organic bands. The results showed, in the first stage, the progressive decrease of signals due to CH₂ and CH₃ vibrations as well as the carbonyl and carboxylic bands, and their subsequent disappearance at 300°C. In the second stage above 400°C, the signal due to the aromatic components (1600 cm^-1) appeared but decreased with increasing temperature up to 540°C. This revised version was published online in August 2006 with corrections to the Cover Date.     

Strain‐rate dependence of the microstructure and mechanical properties for hot‐air‐drawn nylon 6 fibers

A hot‐air (HA) drawing method was applied to nylon 6 fibers to improve their mechanical properties and to study the effect of the strain rate in the HA drawing on their mechanical properties and microstructure. The HA drawing was carried out by the HA, controlled at a constant temperature, being blown against an original nylon 6 fiber connected to a weight. As the HA blew against the fiber at a flow rate of 90 liter/min, the fiber elongated instantaneously at strain rates ranging from 9.1 to 17.4 s⁻¹. The strain rate in the HA drawing increased with increasing drawing temperature and applied tension. When the HA drawing was carried out at a drawing temperature of 240 °C under an applied tension of 34.6 MPa, the strain rate was at its highest value, 17.4 s⁻¹. The draw ratio, birefringence, crystallite orientation factor, and mechanical properties increased as the strain rate increased. The fiber drawn at the highest strain rate had a birefringence of 0.063, a degree of crystallinity of 47%, and a dynamic storage modulus of 20 GPa at 25 °C. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1137–1145, 2000     

Surface treatment of ultra‐high molecular weight polyethylene fibers using potassium permanganate and mechanical properties of its composites

Potassium permanganate was applied to improve the surface properties of the ultra‐high molecular weight polyethylene (UHMWPE) fibers. The results suggested that the surface oxygen atoms increased dramatically and the O/C ratio increased from 0.030 to 0.563 after treatment. The increased surface roughness and the O‐containing groups on the treated fiber surface decreased the contact angles with water and ethylene glycol. The crystallinity and the crystallite size of the treated fibers increased, and the DSC results indicated that chain scission and the formation of ―C═O chemical defects in the amorphous region were the main mechanisms of the deterioration of the treated UHMEPE fibers. The breaking strength and the elongation at break of the fibers decreased, but the modulus increased after treatment. The treated fibers exhibited better adhesion with epoxy matrix. An improvement of 27.6% from 101.4 to 129.4 MPa in ILSS confirmed the improvement in the interfacial adhesion strength of composites. The impact and bending strength of composites were both improved.     

Formation of a large‐scale shish‐kebab structure of polyoxymethylene in the melt spinning and the crystalline morphology evolution after hot stretching

Polyoxymethylene (POM) fiber was produced by melt spinning with a high take‐up speed, which imposed a strong flow field. An unexpected formation of a shish‐kebab morphology with multiple shish of POM fibers was reported for the first time. This morphology is a large‐scale shish kebab with a diameter of 10.5 µm. Further orientation of the POM fiber was obtained by hot stretching twice at 160°C. Two crystalline morphology evolution processes were also observed: (i) the process from the large‐scale shish‐kebab to the deformed small shish‐kebab and (ii) the process from the deformed small shish‐kebab to the perfect whiskers. Compared with the melt spinning fiber, fiber tensile strength with first and second hot stretching increased by 976% and 1705%, respectively. The crystalline melting behavior of fibers significantly changes after the first and second hot stretching. The flow field induces a large number of extended chain crystals. Copyright © 2014 John Wiley & Sons, Ltd.     

Fibrillar structure development of polyacrylonitrile fibers treated by ultrasonic etching in oxidative stabilization

Polyacrylonitrile fibers were oxidatively stabilized through 10 gradient‐elevated temperature zones in sequence. The ultrasonic etching method was used for fibril separation of fibers heated at different temperatures, and the fibrillar structure development was studied by scanning electron microscopy. The voids among fibrils are the weak combination points. Under ultrasonic etching, the voids are enlarged. Subsequently, the solvent enters and spreads among fibrils, which results in the separation of fibrils. Separated fibrils with diameters of 100–400 nm appear in fibers heated at less than 235°C. Fibrils in fibers heated from 195°C to 235°C tend to adhere to each other, and the observed macrofibrils are composed of several to dozens of fibrils. For fibers heated from 195°C to 245°C, only a few fibril bundles emerge on the skin near the fiber end, and the fibrils manifest themselves as numerous protuberances on the cross section. In the ranges of 255–275°C, fibrils compactly combine with each other, which suggests insolubility and infusibility, and no separated fibrils appear. The fibrils arrange in a systematic way along the fiber axis and grooves parallel to the fiber axis on the fibers' surface. These grooves are the macro behavior of fibrils arranging on the fiber surface. Copyright © 2017 John Wiley & Sons, Ltd.     

A highly sensitive nonenzymatic glucose sensor based on nickel oxide–carbon nanotube hybrid nanobelts

In this study, we demonstrated a highly sensitive electrochemical sensor for the determination of glucose in alkaline aqueous solution by using nickel oxide single-walled carbon nanotube hybrid nanobelts (NiO–SWCNTs) modified glassy carbon electrode (GCE). The hybrid nanobelts were prepared by the deposition of SWCNTs onto the Ni(SO₄)_0.3(OH)_1.4 nanobelt surface, followed by heat treatment at different temperatures ranging from 400 °C to 600 °C. The NiO–SWCNTs hybrid nanobelts modified electrode prepared at 500 °C displays enhanced electrocatalytic activity towards glucose oxidation, revealing a synergistic effect between the NiO and the deposited SWCNTs. The as-fabricated nonenzymatic glucose sensor exhibits excellent glucose sensitivity (2,980 μA cm^?2 mM^?1), lower detection limit (0.056 μM, signal/noise [S/N] ratio?=?3), and wider linear range (0.5–1,300 μM). Moreover, the sensor has been successfully used for the assay of glucose in serum samples with good recovery, ranging from 96.4 % to 102.4 %.     

A Novel Process for CO2 Capture by Using Sodium Metaborate,Part II: Carbonation Reaction and Kinetic Studies

In Part II of this two‐part series of papers, optimization of carbonation reaction with sodium metaborate and kinetics of the reaction are studied and compared to the structural properties, which were reported in Part I. This paper presents a comprehensive study on the optimization of reaction conditions and determination of reaction parameters of sodium metaborate (NaBO₂) and carbon dioxide (CO₂). Both hydrated and dehydrated forms of NaBO₂ have high sorption capacities of CO₂ up to 400°C. Decomposition of the products starts beyond 400°C and completes at 600°C. The shrinking core model is used to explain the kinetics of the noncatalytic heterogeneous reaction. The reaction progresses in two stages: one is surface reaction controlled and the other is diffusion controlled. The apparent activation energy and preexponential factor for reaction‐controlled and diffusion‐controlled regions are calculated as 11.8 kJ/mol and 3.5 × 10⁶ cm²/min and 18.2 kJ/mol and 6.5 × 10⁻⁵ cm²/min, respectively.     

Building an Air Stable and Lithium Deposition Regulable Garnet Interface from Moderate‐Temperature Conversion Chemistry

Garnet‐type electrolytes suffer from unstable chemistry against air exposure, which generates contaminants on electrolyte surface and accounts for poor interfacial contact with the Li metal. Thermal treatment of the garnet at >700 °C could remove the surface contaminants, yet it regenerates the contaminants in the air, and aggravates the Li dendrite issue as more electron‐conducting defective sites are exposed. In a departure from the removal approach, here we report a new surface chemistry that converts the contaminants into a fluorinated interface at moderate temperature <180 °C. The modified interface shows a high electron tunneling barrier and a low energy barrier for Li⁺ surface diffusion, so that it enables dendrite‐proof Li plating/stripping at a high critical current density of 1.4 mA cm^?2. Moreover, the modified interface exhibits high chemical and electrochemical stability against air exposure, which prevents regeneration of contaminants and keeps high critical current density of 1.1 mA cm^?2. The new chemistry presents a practical solution for realization of high‐energy solid‐state Li metal batteries.