TEM Investigations of Spinel-forming Solid State Reactions: Mechanism,film orientation,and interface structure during MgAl2O4 formation on MgO (001) and Al2O3 (1 1.2) single crystal substrates

The formation of well-oriented MgAl₂O₄ spinel films by solid state reactions between (i) a MgO (001) substrate and an Al₂O₃ vapour and (ii) a sapphire (1 1 .2) substrate and a deposited solid MgO film, respectively, is experimentally investigated. Composition, structure and morphology of the films are characterized by XRD, SEM, TEM/SAED, and EDX. The reaction fronts involved are investigated by cross-sectional atomic resolution transmission electron microscopy (ARM). The direction of the overall diffusion flux and the kind of diffusing species are determined in experiments using inert markers of sub-micron size. There are common features and, however, distinct differences between cases (i) and (ii). On MgO (001) substrates, the MgAl₂O₄ films grow in a simple cube-to-cube orientation: MgAl₂O₄(001) ∥ MgO(001); MgAl₂O₄[100] ∥ MgO [100]. The films consist of small grains about 25 to 50 nm in diameter, the orientation of which is symmetrically distributed around the exact orientation, with maximum deviations of about ±2°. On sapphire (1 1 .2) substrates the MgAl₂O₄ films grow almost in the orientation MgAl₂O₄(001) ∥ Al₂O₃(1 1 .2); MgAl₂O₄[010] ∥ Al₂O₃[11.0]. These films consist of larger grains about 100 nm in diameter, the orientation of which systematically deviates from the above orientation by unidirectional rotations up to 5 to 6° around the substrate [11.0] axis. The structures of the reaction fronts show corresponding differences, which are discussed in terms of different mechanisms occurring at the initial stage of the spinelforming reaction because of the different crystallographic conditions at the beginning of the reactions.     

High-pressure transitions in MgAl2O4 and a new high-pressure phase of Mg2Al2O5

Phase transitions in MgAl₂O₄ were examined at 21-27 GPa and 1400-2500 °C using a multianvil apparatus. A mixture of MgO and Al₂O₃ corundum that are high-pressure dissociation products of MgAl₂O₄ spinel combines into calcium-ferrite type MgAl₂O₄ at 26-27 GPa and 1400-2000 °C. At temperature above 2000 °C at pressure below 25.5 GPa, a mixture of Al₂O₃ corundum and a new phase with Mg₂Al₂O₅ composition is stable. The transition boundary between the two fields has a strongly negative pressure-temperature slope. Structure analysis and Rietveld refinement on the basis of the powder X-ray diffraction profile of the Mg₂Al₂O₅ phase indicated that the phase represented a new structure type with orthorhombic symmetry (Pbam), and the lattice parameters were determined as a=9.3710(6) Å, b=12.1952(6) Å, c=2.7916(2) Å, V=319.03(3) Å³, Z=4. The structure consists of edge-sharing and corner-sharing (Mg, Al)O₆ octahedra, and contains chains of edge-sharing octahedra running along the c-axis. A part of Mg atoms are accommodated in six-coordinated trigonal prism sites in tunnels surrounded by the chains of edge-sharing (Mg, Al)O₆ octahedra. The structure is related with that of ludwigite (Mg, Fe²⁺)₂(Fe³⁺, Al)(BO₃)O₂. The molar volume of the Mg₂Al₂O₅ phase is smaller by 0.18% than sum of molar volumes of 2MgO and Al₂O₃ corundum. High-pressure dissociation to the mixture of corundum-type phase and the phase with ludwigite-related structure has been found only in MgAl₂O₄ among various A²⁺B³⁺₂O₄ compounds.     

Formation of partially inverse Mg−Al spinel by grinding MgO with γ-Al2O3

Spinel (MgAl₂O₄) was synthesized mechanochemically (MC) by grinding MgO with γ-Al₂O₃ up to 10 hours. Examination of the MC product by neutron diffraction and infrared spectroscopy showed that it has a higher degree of inversion than its thermally produced counterpart—47% as against 10% respectively. X-ray studies showed that MgAl₂O₄ crystallites grow equidimensionally at a much higher rate than in the case of α-Al₂O₃. The higher degree of inversion and higher formation rate when γ-Al₂O₃ is used, is attributed to similarities in oxygen framework of MgO, Al₂O₃ and spinel and to the higher retention of the cations coordination number. The equidimensional growth is attributed to the presence of multiple soft modes, the {111} planes. Deceased.     

Composite solid electrolyte based on (Ca2+, Al3+)-infiltrated ZrO2(MgO) for direct sulfur determination in the liquid iron

Magnesium-stabilized zirconia [ZrO₂(MgO)] with calcium aluminate (CaO–Al₂O₃) ceramic composite electrolyte based on (calcium ion [Ca²⁺], aluminum ion [Al³⁺])-infiltrated zirconia-magnesia [ZrO₂(MgO)] porous backbone was prepared for direct sulfur ([S]) determination in the liquid iron. Effect of amylum content on the phase composition, microstructures and mechanical properties of the composite electrolyte was detected and correlated to the electrochemical performance. The results indicated that the ZrO₂(MgO)-(CaO–Al₂O₃) composite electrolyte simultaneously inherited the mechanical and electrochemical properties of ZrO₂(MgO), and unique physical and chemical properties of CaO–Al₂O₃. The compressive strength of the composite electrolyte reached above 250 MPa and the conductivity reached up to 0.003 S/cm^-, meeting the requirements of the sensor for the electrolyte. The assembled sensor could respond to sulfur activity and showed fine response characteristics. Among the tested compositions, the composite electrolyte with 6.0 wt% of amylum added in ZrO₂(MgO) porous backbone exhibited the best properties and was more suitable for application in sulfur determination.     

Laser spectroscopy of chromium(III) in magnesium aluminate spinels and transparent glass-ceramics

Laser excitation at different wavelengths was carried out on Cr³⁺-doped transparent glass-ceramics of composition (mole%) Ac(58.7SiO₂, 16.7 Al₂O₃, 17.8 MgO, 6.7TiO₂, 0.03 Cr₂O₃) and Bc(49.1 SiO₂, 19.7 Al₂O₃, 21.9 MgO, 6.0 TiO₂, 3.2 ZrO₂, 0.03 Cr₂O₃), and in synthetic crystals of composition MgAl₂O₄ (Cr³⁺), Mg₂TiO₄ (Cr³⁺) and Mg₁₂ Ti₀₂ Al₁₆ o₄ (Cr³⁺). Analysis of the emission spectra, excitation spectra and decay curves at 4.4. K and room temperature reveals that Cr³⁺ is essentially situated on distorted single sites and in pairs exchanging Al³⁺ ions in the crystalline phase of glass-ceramics.     

Study of the effect of laser treatment on the initial oxidation behaviour of Al‐coated NiCrAlY bond‐coat

In this study, the initial oxidation behaviour of laser‐treated Al/NiCrAlY bond‐coat is investigated. Two approaches, (i) Al film sputtering on the surface of bond‐coat and (ii) laser treatment, have been taken to enhance the oxidation resistance of NiCrAlY bond‐coat. Experimental results showed that after laser treatment, the Al/NiCrAlY bond‐coat exhibited a columnar dendritic microstructure without cracks and voids. A dense and continuous α‐Al₂O₃/Cr₂O₃ multilayer was found to form on the bond‐coat surface. Results on the cyclic oxidation at 1200 °C (for time ≤ 204 h) revealed that the laser‐treated Al/NiCrAlY bond‐coat exhibited better oxidation resistance compared to as‐sprayed NiCrAlY, Al/NiCrAlY and laser‐remelted NiCrAlY bond‐coat. The formation of θ‐Al₂O₃, NiO, Cr₂O₃ and NiCr₂O₄ spinel oxides was observed to be suppressed due to the preformed α‐Al₂O₃ scale during initial oxidation on the surface of laser pre‐oxidized Al/NiCrAlY bond‐coat. Copyright © 2013 John Wiley & Sons, Ltd.     

Characterization of the Effects of Vanadium Traps in Cracking Catalysts by Imaging Secondary Ion Mass Spectrometry and Microactivity Test

The vanadium trapping effect of Mg and La containing additives in cracking catalyst contaminated with 2300 ppm Ni and 4700 ppm V has been analyzed by microactivity test (MAT) and imaging secondary ion mass spectrometry (SIMS). The results of SIMS imaging are consistent with cracking activity data and show that the La/spinel is a superior vanadium trap for the fluid catalytic cracking of hydrocarbons (FCC) operation. La/spinel serves as a dual function additive for both vanadium trap and SO_x removal. The optimum amount of La/spinel added to the cracking catalyst is about 15% by weight. This results in an increased catalytic activity, an increase in gasoline yield, and a decrease in coke and gas factors. The MgAl₂O₄ phase of Mg/Al₂O₃ additive is found capable of trapping vanadium while its MgO of Mg/Al₂O₃ phase can migrate to zeolite particles (the active component of the FCC catalyst) that, in turn, causes a decline in the activity of that catalyst.     

A Magnetically Separable Catalyst for Synthesis of 1‐Phenoxy‐2‐propanol Via Atom‐economic Reaction

A magnetically separable catalyst Al₂O₃‐MgO/Fe₃O₄ was prepared by Al₂O₃‐MgO supported on magnetic oxide Fe₃O₄ and charactered by FT‐IR, XRD and SEM. The mixed oxides afforded high catalytic activity and selectivity for synthesis of 1‐phenoxy‐2‐propanol from phenol and propylene oxide with 80.3% conversion and 88.1% selectivity to 1‐phenoxy‐2‐propanol. Especially, facile separation of the catalyst by a magnet was obtained and the catalytic performance of the recovered catalyst was unaffected even at the forth run.     

Characteristics of Plasma-Electrolytic Oxide Coatings Formed on Aluminum and Titanium in Electrolytes with Siloxane Acrylate and Particles of Vanadium,Boron, and Aluminum Oxides

It is shown that aqueous suspension-emulsion electrolytes containing sodium silicate, siloxane-acrylate emulsion, and dispersed particles of oxides are promising for direct synthesis by the plasma-electrolytic oxidation method of coatings with multicomponent composition on titanium and aluminum. The formation processes, composition, and structure of the coatings were studied in electrolytes with 1–4-μm particles of V₂O₅, B₂O₃, or Al₂O₃. The average content of metals and nonmetals of dispersed particles in the surface part of the coatings is ~1–2 at %. The coatings have a developed surface morphology and contain in the surface part up to 50–73 at % carbon.     

Activities and their relation to cation distribution in NiAl2O4MgAl2O4 spinel solid solutions

The activity of NiAl₂O₄ in NiAl₂O₄MgAl₂O₄ solid solutions has been measured by using a solid oxide galvanic cell of the type, Pt, Ni + NiAl₂O₄ + Al₂O₃(α)/CaOZrO₂/Ni + Ni_xMg_1?xAl₂O₄ + Al₂O₃(α). Pt, in the temperature range 750–1150°C. The activities in the spinel solid solutions show negative deviations from Raoult's law. The cation distribution in the solid solutions has been calculated using site preference energies independent of composition for Ni²⁺, Mg²⁺, and Al³⁺ ions obtained from crystal field theory and measured cation disorder in pure NiAl₂O₄ and MgAl₂O₄, and assumi g ideal mixing of cations on the tetrahedral and octahedral positions. The calculated values correctly predict the decrease in the fraction, α, of Ni²⁺ ions on tetrahedral sites for 1>x>0.25, observed by Porta et al. [J. Solid State Chem.11, 135 (1974)] but do not support their tentative evidence for an increase in α for x < 0.25. The measured excess free energy of mixing can be completely accounted for by using either the calculated or the measured cation distributions. This suggests that the Madelung energy is approximately a linear function of composition in the solid solutions. The composition of NiOMgO solid solutions in equilibrium with NiAl₂O₄MgAl₂O₄ solid solutions has been calculated from the results and information available in literature.     

Novel Flower‐Like Ag‐SiO2‐MgO‐Al2O3 Material: Preparation,Characterization and Catalytic Application in Methanol Dehydrogenation

Catalytic direct dehydrogenation of methanol to formaldehyde was carried out over Ag‐SiO₂‐MgO‐Al₂O₃ catalysts prepared by sol‐gel method. The optimal preparation mass fractions were determined as 8.3% MgO, 16.5% Al₂O₃ and 20% silver loading. Using this optimum catalyst, excellent activity and selectivity were obtained. The conversion of methanol and the selectivity to formaldehyde both reached 100%, which were much higher than other previously reported silver supported catalysts. Based on combined characterizations, such as X‐ray diffraction (XRD), scanning electronic microscopy (SEM), diffuse reflectance ultraviolet‐visible spectroscopy (UV‐Vis, DRS), nitrogen adsorption at low temperature, temperature programmed desorption of ammonia (NH₃‐TPD), desorption of CO₂ (CO₂‐TPD), etc., the correlation of the catalytic performance to the structural properties of the Ag‐SiO₂‐ MgO‐Al₂O₃ catalyst was discussed in detail. This perfect catalytic performance in the direct dehydrogenation of methanol to formaldehyde without any side‐products is attributed to its unique flower‐like structure with a surface area less than 1 m²/g, and the strong interactions between neutralized support and the nano‐sized Ag particles as active centers.     

The synthesis mechanism of Ca3Al2O6 from soft mechanochemically activated precursors studied by time-resolved neutron diffraction up to 1000°C

The reaction pathway for the Ca₃Al₂O₆ formation up to 1300°C, from mechanochemically treated mixtures of amorphous aluminum hydroxide and CaCO₃, was studied in situ by differential thermal analysis, constant heating rate dilatometry and time-resolved neutron powder diffraction. The experiment was carried out, in an open system, on a sample with the nominal Ca₃Al₂O₆ stoichiometry. The results obtained by neutron diffractometry and thermal analysis were in good agreement with the data obtained by scanning electron microscopy and X-ray diffraction on heat-treated and-quenched samples. The synthesis path implied the formation of cryptocrystalline Al₂O₃, crystalline CaO, CaAl₂O₄ and Ca₁₂Al₁₄O₃₃ as transitory phases. Finally the nucleation and growth of the single phase Ca₃Al₂O₆ took place at 1300°C and exhibited porous structure due to CO₂ and H₂O release.     

Oriented SrFe12O19 thin films prepared by chemical solution deposition

Thin films of SrFe₁₂O₁₉ (SrM) were prepared from a solution of iron and strontium alkoxides through the chemical solution deposition method on both amorphous (glassy SiO₂), and single crystal substrates (Si(100), Si(111), Ag(111), Al₂O₃(001), MgO(111), MgAl₂O₄(111), SrTiO₃(111)) substrates. The process of crystallization was investigated by means of powder diffraction, atomic force microscopy and scanning electron microscopy. Magnetization measurements, ferromagnetic and nuclear magnetic resonance were used for evaluation of anisotropy in the films. Whilst amorphous substrates enabled growth of randomly oriented SrM phase, use of single crystal substrates resulted in samples with different degree of oriented growth. The most pronounced oriented growth was observed on SrTiO₃(111). A detailed inspection revealed that growth of SrM phase starts through the breakup of initially continuous film into isolated grains with expressive shape anisotropy and hexagonal habit. A continuous film with epitaxial relations to the substrate was produced by repeating recoating and annealing.     

Preparation and characterization of SiO<Subscript>2</Subscript>–Al<Subscript>2</Subscript>O<Subscript>3</Subscript>–Na<Subscript>2</Subscript>O glass coated cBN abrasive particles via sol–gel route

SiO₂–Al₂O₃–Na₂O glass coated cubic boron nitride (cBN) abrasive particles were prepared by sol–gel technique. The results indicated that SiO₂–Al₂O₃–Na₂O glass was excellent material for oxidation protection of cBN abrasive grains because coefficient of thermal expansion of this glass closely matched that of cBN materials. The single particle compressive strength and impact toughness of this glass coated cBN abrasive particles were significantly increased. For the application of glass coated cBN abrasives to vitrified grinding wheels, it was evident that the glass coating provided high bonding strength between cBN abrasive grains and vitrified bond system.     

原位椭圆偏振光谱研究多孔阳极氧化铝初期生长过程

根据铝阳极氧化初期不同阶段Al-H2SO4体系的界面特征建立多个光学模型,并采用有效介质近似解析了高时间分辨率的原位椭圆偏振光谱数据,详细获得铝阳极氧化初期的Al2O3-Al界面层、Al2O3阻挡层以及多孔层组成、厚度变化的动态信息.根据光学模型及计算结果,可以清楚地分辨铝阳极氧化过程中的阻挡层形成、孔洞萌生、孔洞发展以及多孔层稳定生长等4个阶段.在多孔层稳定生长阶段,阻挡层厚度及多孔层孔隙率几乎不变,而多孔层厚度随时间线性增长,其速率为5.8nm·s-1.     

Crystal growth in alumina/poly(ethylene terephthalate) nanocomposite films

The crystal growth and morphology in 150‐nm‐thick PET nanocomposite thin films with alumina (Al₂O₃) nanoparticle fillers (38 nm size) were investigated for nanoparticle loadings from 0 to 5 wt %. Transmission electron microscopy of the films showed that at 1 wt % Al₂O₃, the nanoparticles were well dispersed in the film and the average size was close to the reported 38 nm. Above 2 wt % Al₂O₃, the nanoparticles started to agglomerate. The crystal growth and morphological evolution in the PET nanocomposite films kept at an isothermal temperature of 217 °C were monitored as a function of the holding time using in situ atomic force microscopy. It was found that the crystal nucleation and growth of PET was strongly dependent on the dispersed particles in the films. At 1 wt % Al₂O₃, the overall crystal growth rate of PET lamellae was slower than that of the PET homopolymer films. Above 2 wt % Al₂O₃, the crystal growth rate increased with nanoparticle loading because of heterogeneous nucleation. In addition, in these PET nanocomposite thin films, the Al₂O₃ nanoparticles induced preferentially oriented edge‐on lamellae with respect to the surface, which was not the case in unfilled PET as determined by grazing‐incidence X‐ray diffraction. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 747–757, 2007     

Understanding the Effect Models of Ionic Liquids in the Synthesis of NH4‐Dw and γ‐AlOOH Nanostructures and Their Conversion into Porous γ‐Al2O3

Well‐dispersed ammonium aluminum carbonate hydroxide (NH₄‐Dw) and γ‐AlOOH nanostructures with controlled morphologies have been synthesized by employing an ionic‐liquid‐assisted hydrothermal process. The basic strategies that were used in this work were: 1) A controllable phase transition from NH₄‐Dw to γ‐AlOOH could be realized by increasing the reaction temperature and 2) the morphological evolution of NH₄‐Dw and γ‐AlOOH nanostructures could be influenced by the concentration of the ionic liquid. Based on these experimental results, the main objective of this work was to clarify the effect models of the ionic liquids on the synthesis of NH₄‐Dw and γ‐AlOOH nanostructures, which could be divided into cationic‐ or anionic‐dominant effect models, as determined by the different surface structures of the targets. Specifically, under the cationic‐dominant regime, the ionic liquids mainly showed dispersion effects for the NH₄‐Dw nanostructures, whereas the anionic‐dominant model could induce the self‐assembly of the γ‐AlOOH particles to form hierarchical structures. Under the guidance of the proposed models, the effect of the ionic liquids would be optimized by an appropriate choice of cations or anions, as well as by considering the different effect models with the substrate surface. We expect that such effect models between ionic liquids and the target products will be helpful for understanding and designing rational ionic liquids that contain specific functional groups, thus open up new opportunities for the synthesis of inorganic nanomaterials with new morphologies and improved properties. In addition, these as‐prepared NH₄‐Dw and γ‐AlOOH nanostructures were converted into porous γ‐Al₂O₃ nanostructures by thermal decomposition, whilst preserving the same morphology. By using HRTEM and nitrogen‐adsorption analysis, the obtained γ‐Al₂O₃ samples were found to have excellent porous properties and, hence, may have applications in catalysis and adsorption.     

Time‐Resolved,In Situ DRIFTS/EDE/MS Studies on Alumina‐Supported Rhodium Catalysts: Effects of Ceriation and Zirconiation on Rhodium–CO Interactions

The effects of ceria and zirconia on the structure–function properties of supported rhodium catalysts (1.6 and 4 wt % Rh/γ‐Al₂O₃) during CO exposure are described. Ceria and zirconia are introduced through two preparation methods: 1) ceria is deposited on γ‐Al₂O₃ from [Ce(acac)₃] and rhodium metal is subsequently added, and 2) through the controlled surface modification (CSM) technique, which involves the decomposition of [M(acac)_x] (M=Ce, x=3; M=Zr, x=4) on Rh/γ‐Al₂O₃. The structure–function correlations of ceria and/or zirconia‐doped rhodium catalysts are investigated by diffuse reflectance infrared Fourier‐transform spectroscopy/energy‐dispersive extended X‐ray absorption spectroscopy/mass spectrometry (DRIFTS/EDE/MS) under time‐resolved, in situ conditions. CeO_x and ZrO₂ facilitate the protection of Rh particles against extensive oxidation in air and CO. Larger Rh core particles of ceriated and zirconiated Rh catalysts prepared by CSM are observed and compared with Rh/γ‐Al₂O₃ samples, whereas supported Rh particles are easily disrupted by CO forming mononuclear Rh geminal dicarbonyl species. DRIFTS results indicate that, through the interaction of CO with ceriated Rh particles, a significantly larger amount of linear CO species form; this suggests the predominance of a metallic Rh phase.     

Nucleation and Crystal Formation in Lithium Disilicate‐Apatite Glass‐Ceramic from a Combined Use of X‐Ray Diffraction,Solid‐State NMR,and Microscopy

Glass‐ceramics are multi‐phase materials that are comprised of one amorphous phase and at least one crystalline phase. Their versatile performance and properties can be engineered by alterations of the three fundamental steps – formulation and production of the amorphous base glass, nucleation, and crystallization. Efforts have been made on syntheses of glass‐ceramics with different components, yet little is known about the details of nucleation and crystallization processes that are essential for tailoring glass‐ceramic properties. Herein, we investigate the nucleation and crystallization mechanisms of a multi‐component, that is SiO₂‐Al₂O₃‐CaO‐Li₂O‐K₂O‐P₂O₅‐F, glass‐ceramic system by a combined use of powder X‐ray diffraction (pXRD), solid‐state nuclear magnetic resonance (NMR), and electron microscopic (EM) techniques. The role of P₂O₅ in the nucleation and crystallization processes is particularly studied. We show that the formation of lithium silicate crystals being independent of the P₂O₅‐associated crystals, and the separation of P₂O₅ phases into individual growth domains of lithium orthophosphate and fluorapatite. We also observe the non‐uniform distribution of fluorapatite particles that explains the opalescence effect of this glass‐ceramic.     

CO oxidation over Au/Al2O3catalysts modified by MgO

Summary Au/Al₂O₃catalysts modified by MgO were tested in CO oxidation using temperature programmed technique. Contrary to Au/Al₂O₃the modified Au/MgO-Al₂O₃catalysts showed high activity in the sub-ambient and ambient temperature ranges.