Highly filled polystyrene-laponite nanocomposites prepared by emulsion polymerization

Polystyrene-based nanocomposite films containing up to 20 wt% laponite clay have been prepared by emulsion polymerization. Significant increases in the storage and tensile moduli were observed in both the glassy and rubbery state on laponite addition. However, whereas in the glassy state these increases were correlated with the extent of exfoliation of the laponite, in the rubbery state they were more dependent on the overall laponite content. These results are discussed in terms of the observed morphologies and micromechanical models for the reinforcing effect of rigid nano-sized filler particles.     

Study on the PMMA/GO nanocomposites with good thermal stability prepared by in situ Pickering emulsion polymerization

Graphene oxide (GO) is used as a stabilizer in the Pickering emulsion polymerization of methyl methacrylate (MMA) to prepare PMMA/GO nanocomposites. Transmission electron microscope studies of the emulsion polymerization products showed that the average diameter of nanocomposite particles was about 150 nm, the transparent GO flakes covered the surface of the particles, and were well dispersed in polymer matrix. The influence of GO on the thermal stability of PMMA was investigated by thermogravimetry analysis and differential scanning calorimetry. The results showed that the thermal stability and the glass transition temperature (T _g) of PMMA/GO nanocomposites were improved obviously compared with PMMA. The apparent activation energy (E _a) for the degradation process of PMMA/GO nanocomposites was evaluated by Kissinger method, which indicated that their E _a s were much higher than those of PMMA both in nitrogen and air atmosphere.     

PMMA/organomodified montmorillonite nanocomposites prepared by in situ bulk polymerization

Kinetics of the in situ bulk polymerization of methyl methacrylate in the presence of organomodified montmorillonite (MMT) was investigated using differential scanning calorimetry (DSC) and gravimetrically. Different amount and types of MMT under the trade names Cloisite were employed. Using DSC, the amount of heat released versus time, under isothermal conditions, was recorded, and eventually, the time evolution of polymerization rate and monomer conversion was calculated. Results on the variation of monomer conversion with reaction time were in good agreement to corresponding from the gravimetric measurements. The nanocomposites prepared were characterized with WAXD, TEM and FTIR, and their glass transition temperature, T _g, was measured with DSC. Depending on the added amount of nano-MMT, either exfoliated or intercalated structures were obtained. An enhancement of the polymerization rate with the presence of the nanoparticles was observed especially in the gel effect region. This was accompanied by a higher T _g and average molecular weight, as measured by GPC, of all nanocomposites compared to neat PMMA.     

PMMA/MMT nanocomposites prepared by one-step in situ intercalative solution polymerization

Poly(methylmetacrylate)/montmorillonite (PMMA)/(MMT) nanocomposites were prepared by one-step in situ intercalative solution polymerization involving simultaneous modification of MMT with quaternary ammonium salts (QAS), polymerization and polymer intercalation. Polymerization proceeded at 70 °C in a mixture of ethanol and water, whereas the nanocomposite was precipitated with only water. Four QAS’s with different alkyl chain lengths, as well as a QAS with an additional acrylic group, were used to study the influence of the type of quaternary ammonium salt on intercalation. The largest extent of intercalation was achieved in nanocomposites with the QAS having one long alkyl (C16) chain. The obtained PMMA/MMT intercalated nanocomposites exhibited a higher glass transition temperature, better thermal stability, and improved solvent resistance than the pure PMMA.     

Polystyrene/MMT nanocomposites prepared by soap-free emulsion polymerization with high solids content

Polystyrene/montmorillonite (PSt/MMT) nanocomposite latexes have been synthesized by soap-free emulsion polymerization using MMT clay platelets as stabilizer. Small amounts of methacrylic acid were used as auxiliary monomer to promote clay adhesion to the surface of the particles. Overall solids content of the composite latexes in complete absence of coagulation of up to 30.7?wt% are reported under batch conditions. The 3?wt% MMT clay platelets were sufficient to maintain the colloidal stability and increasing MMT clay content resulted in the increase of particle diameter due to the improved viscosity of reaction medium. Transmission electron microscopy results demonstrate the existence of MMT platelets on the particle surface. X-ray diffraction spectroscopy (XRD) results show that an exfoliated structure of PSt/MMT nanocomposites was obtained in this study with the absence of d₀₀₁ diffraction peak of MMT in the XRD region.     

Coral-shaped and core-shell structure copolyethylene nanocomposites particles prepared by in situ coordination polymerization

The example of the preparation of nano- and micro-scaled, coral-shaped and core-shell topological morphology of copolyethylene particles promoted by the novel heterogeneous non-metallocene catalyst(m-CH3 Ph O)Ti Cl3/carbon nanotubes(CNTs) was reported. Mass fraction of titanium component of the catalyst was 4.0 wt% determined by ICP analysis. The catalyst system can effectively catalyze polymerization of ethylene and copolymerization of ethylene with 1-hexene. Morphological examination of the obtained polymer particles was carried out by scanning electron microscope(SEM) and high resolution transmission electron microscope(HR-TEM) technique. The results revealed that the morphology of the nascent copolyethylene particles looked like coral shape with size in micro-scaled and featured the core-shell structure consisting of CNTs as the core and copolyethylene as the shell.     

Thermal degradation kinetics of PET/SWCNTs nanocomposites prepared by the in situ polymerization

The decomposition and thermal behavior of poly(ethylene terephthalate) (PET)/carbon nanotubes (CNTs) nanocomposites were studied using thermogravimetric (TG) analysis in air atmosphere. A series of PET/single-walled CNTs (SWCNTs) materials of varying nanoparticles concentration were prepared using the in situ polymerization technique. Transmission electron microscopy and scanning electron microscopy micrographs verified that the dispersion of the SWCNTs in the PET matrix was homogeneous, while some relatively small aggregates co-existed at higher filler concentration. Two-stage decomposition was observed in the experiments. During first stage, strong chemical bonds are broken, i.e., aliphatic bonds and benzyl ring containing molecules decompose into small molecules in the gaseous phase. During second stage, when temperature is higher, the remaining nanotubes along with the residues of the first stage are burned. Kissinger and Coats–Redfern (5, 10, 20, 50 K min^?1) methods were applied to TG data to obtain kinetic parameters (activation energy, Arrhenius constant at 600 K and A factor) and Criado method to kinetics model analysis. In this kinetic model, energy activation is increasing with the increase of nanotubes concentration.     

High-impact polystyrene/halloysite nanocomposites prepared by emulsion polymerization using sodium dodecyl sulfate as surfactant

In this work, we report on the phase behavior of 1-ethyl-3-methyl-imidazolium-ethylsulfate ([emim][etSO(4)])/limonene/polyethylene glycol tert-octylphenyl ether (Triton X-114 or TX-114) microemulsions as a function of ionic liquid (IL) content and temperature. Phase diagrams, conductivity measurements, and small angle X-ray scattering (SAXS) experiments will be presented. A hydrophilic IL, instead of water is used with the goal to enlarge the temperature range on which stable microemulsions can be formed. Indeed, the system shows remarkably large temperature stability, in particular down to -35 °C. We will emphasize on a comparison with a recently published work about microemulsions composed of [emim][etSO(4)], limonene, and Triton X-100 that to some extent are stable at temperatures well below the freezing point of water. The key parameter responsible for the difference in phase behavior, microstructure, and temperature stability is the average repeating number of ethylene oxide units in the surfactant head group, which is smaller for Triton X-114 compared to Triton X-100. Among the fundamental interest, how the amphiphilicity of the surfactant influences the phase diagram and phase behavior of IL-based microemulsions, the exchange of Triton X-100 by Triton X-114 results in one main advantage: along the experimental path the temperature where phase segregation occurs is significantly lowered leading to single phase microemulsions that exist at temperatures beneath 0 °C.     

Preparation and characterization of poly(ethyl acrylate)/bentonite nanocomposites by in situ emulsion polymerization

Transparent poly(ethyl acrylate) (PEA)/bentonite nanocomposites containing intercalated–exfoliated combinatory structures of clay were synthesized by in situ emulsion polymerizations in aqueous dispersions containing bentonite. The samples for characterization were prepared through direct‐forming films of the resulting emulsions without coagulation and separation. An examination with X‐ray diffraction and transmission electron microscopy showed that intercalated and exfoliated structures of clay coexisted in the PEA/bentonite nanocomposites. The measurements of mechanical properties showed that PEA properties were greatly improved, with the tensile strength and modulus increasing from 0.65 and 0.24 to 11.16 and 88.41 MPa, respectively. Dynamic mechanical analysis revealed a very marked improvement of the storage modulus above the glass‐transition temperature. In addition, because of the uniform dispersion of silicate layers in the PEA matrix, the barrier properties of the materials were dramatically improved. The permeability coefficient of water vapor decreased from 30.8 × 10^?6 to 8.3 × 10^?6 g cm/cm² s cmHg. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1706–1711, 2002     

Flower-like NiO microspheres prepared by facile method as supercapacitor electrodes

Hierarchical flower-like NiO microsphere was successfully synthesized by a simple one-step template-free hydrothermal process, using l-lysine as precipitator and nickel sulfate as nickel source. The as-synthesized materials were characterized by X-ray diffraction, field emission scanning electron microscope, high-resolution transmission electron microscope, and the electrochemical workstation. The electrochemical results show that the flower-like NiO microspheres exhibit specific capacitance as large as 324 F?g^?1 at the current density of 2 A?g^?1 and the specific capacitance retention can maintain 83 % after 1,000 cycles at the current density of 20 A?g^?1 in 6 M KOH.     

Facile synthesis of nanoporous CuS nanospheres for high-performance supercapacitor electrodes

In recent years, development of high-performance supercapacitor electrode materials has stimulated a great deal of scientific research. The electrochemical performance of a supercapacitor strongly depends on its material structures. Herein, we report a simple strategy for high-performance supercapacitors by building pseudocapacitive CuS nanospheres with nanoporous structures, nanosized walls(10 nm) and relatively large specific surface area of 65 m~2/g. This electrode demonstrates excellent electrochemical performance including a maximum specific capacitance of 814 F/g at 1 A/g, significant rate capability of 42% capacitance retention at an ultrafast rate of 50 A/g, and outstanding long-term cycling stability at various current densities. The remarkable electrochemical performance of as-prepared nanoporous CuS nanospheres electrode has been attributed to its unique structures that plays a key role in providing short ion and electron diffusion pathways, facilitated ion transport and more active sites for electrochemical reactions. This work sheds a new light on the metal sulfides design philosophy, and demonstrates that nanoporous CuS nanospheres electrode is a promising candidate for application in high-performance supercapacitors.     

Morphology of polytetrafluoroethylene prepared by radiation-induced emulsion polymerization

The original morphology of polytetrafluoroethylene prepared by radiation-induced emulsion polymerization was studied by electron microscopy. The morphology depends on molecular weight, which in turn depends on polymerization conditions, especially the emulsifier concentration. The molecular weight decreases with increasing emulsifier concentration. The morphology changes with molecular weight roughly as follows: fibrils below 10⁵, rods between 10⁵ and 5 × 10⁵, and granular particle above 10⁶. The crystallinity is high for all morphologies.     

KCl-assisted,chemically reduced graphene oxide for high-performance supercapacitor electrodes

Journal of Solid State Electrochemistry - Graphene with highly flaky state has been successfully prepared through chemical reduction process with the assistance of potassium chloride (KCl) to...     

Dye distribution in fluorescent-labeled latex prepared by emulsion polymerization

Emulsion polymerizations were used for preparing fluorescent-labeled polymers. The labeled polymers were analyzed by gel permeation chromatography (GPC) using both fluorescence (FL) and refractive index (RI) as detectors. The uniformity of polymer labeling was measured by the ratio between FL and RI signals, calculated by a computer software, on the basis of each GPC chromatogram. It was found that in emulsion polymerizations, the semicontinuous process can produce a more homogenous dye distribution in the host polymer molecules than the batch method. Uniform labeling of a polymer with various dyes can be achieved by the semi-continuous process. However, experimental conditions for polymerization, such as initiator concentration and the presence of surfactant or chain transfer agent, may influence the uniformity of dye distribution. © 1994 John Wiley & Sons, Inc.     

KOH direct treatment of kombucha and in situ activation to prepare hierarchical porous carbon for high-performance supercapacitor electrodes

Kombucha, a renewable biomass, has been successfully utilized as an accessible carbon source to fabricate kombucha-derived hierarchical porous carbon (KHPC) by KOH direct treatment and in situ activation. The prepared KHPC shows an interconnected hierarchical porous structure, a pore volume of 0.41 cm³ g^?1, and a specific surface area of 917 m² g^?1. Due to the multiple synergistic effects of these advantages, the KHPC-3 exhibits a high specific capacitance of 326 F g^?1 at a current density of 1 A g^?1 in 6 M KOH, good rate capability of 82% retention from 1 to 20 A g^?1, and cycling performance with 91.3% retention over 5000 cycles. Moreover, the KHPC-3 symmetric supercapacitor reveals a good energy density of 20.97 Wh kg^?1 at a power density of 871.2 W kg^?1 and retains 8.08 Wh kg^?1 at 6330 W kg^?1 in 1 M Na₂SO₄ electrolyte. Therefore, the KHPC obtained via the simple synthesis process shows great promise as an electrode material in energy storage devices.     

Monosized cationic nanoparticles prepared by emulsifer-free emulsion polymerization

Monosized poly(styrene/N-[3-(dimethylamino)propyl]methacrylamide/poly(ethylene glycol) ethyl ether methacrylate) [poly(St/PEG-EEM/DMAPM)] cationic nanoparticles were synthesized by emulsifier-free emulsion polymerization conducted in the presence of a cationic initiator, 2,2-azobis(2-methylpropionamidine) dihydrochloride (APDH or V-50). Particle sizes and surface charge densities were measured with a Zeta Sizer. The structure of the terpolymers was determined by Fourier transform IR and ¹H NMR spectroscopies. The amounts of the main monomer (St), cationic comonomer (DMAPM), stabilizer (PEG-EEM), and initiator (APDH), and the water-to-monomer phase ratio were all effective on both the average size and the surface charge of the nanoparicles. The average particle size was in the range 75–400 nm depending on the recipe applied; it decreased on increasing the amount of DMAP or PEG-EEM or the water-to-monomer phase ratio in the feed, while it increased with increasing St or APDH content. These nanoparticles were quite monodisperse with a polydispersity index of 1.008–1.14.     

Isothermal crystallization kinetics and melting behaviour of PET/ATO nanocomposites prepared by in situ polymerization

Neat poly(ethylene terephthalate) (PET) and PET/antimony doped tin oxide (ATO) nanocomposites were prepared by in situ polymerization. The study of the isothermal crystallization behaviors of neat PET and PET/ATO nanocomposites was carried out using differential scanning calorimetry (DSC). The crystallization kinetics under isothermal conditions could be described by the Avrami equation. For neat PET and PET/ATO nanocomposites, the Avrami exponent n both decreased with increasing crystallization temperature. In addition, for the same crystallization temperature, the value of n increased with increasing ATO content. These suggested that the crystallization types related to the values of n in the Avrami theory could not be suitable for the crystallization of PET and its nanocomposites. The change of the n values indicated that the addition of ATO resulted in the increase of the crystallizing growth points. That is a heterogeneous nucleating effect of ATO on crystallization of PET. In the DSC scan after isothermal crystallization process, multiple melting behavior was found. And the multiple endotherms could be attributed to melting of the recrystallized materials or the secondary lamellae produced during different crystallization processes. The equilibrium melting temperature of PET in the nanocomposites increased with increasing the ATO content. Surface free energy of PET chain folding for crystallization of PET/ATO nanocomposites was lower than that of neat PET, confirming the heterogeneous nucleation effect of ATO.     

Non-isothermal crystallization kinetics of exfoliated and intercalated polyethylene/montmorillonite nanocomposites prepared by in situ polymerization

Polyethylene/montmorillonite (PE/MMT) nanocomposites, one intercalated sample with higher MMT content and one exfoliated sample with lower MMT content, were prepared by in situ polymerization using MMT-supported metallocene as catalyst. Non-isothermal crystallization behaviors of these two nanocomposites were investigated and compared. The exfoliated sample exhibits higher crystallization temperature (T_c) than the neat PE, showing nucleation effect of MMT. The intercalated sample has lower T_c than the neat PE due to the confinement of MMT. It is observed that the intercalated sample has longer induction period and faster overall crystallization rate, indicating co-existence of suppression and nucleation effects in this sample. The Avrami plots show that the crystal growth of PE in the intercalated sample is two-dimensional, while it is three-dimensional in the exfoliated sample. The crystallization activation energy of the intercalated sample is slightly smaller than that of the exfoliated sample.     

Structure and properties of rubber/organic montmorillonite nanocomposites prepared by in situ anionic intercalation polymerization

Polybutadiene (PB), polyisoprene (PI), and styrene–butadiene rubber/organic montmorillonite (OMMT) nanocomposites (NCs) were prepared by in situ anionic intercalation polymerization. The intercalation structure, chemical constitution, and morphology of the rubber/OMMT NCs were characterized with X‐ray diffraction, H NMR spectroscopy, and transmission electron microscopy; the thermal and dynamic mechanical properties of the rubber/OMMT NCs were characterized with differential scanning calorimetry, thermogravimetric analysis, and dynamic mechanical analysis. The mechanical properties of PB/OMMT NC were also tested. The results showed that a certain extent of exfoliated rubber/OMMT could be prepared by anionic in situ intercalation polymerization. The incorporation of OMMT obviously changed the microstructure content of PB and PI: the concentrations of the 1,2‐unit, 3,4‐unit, and trans‐1,4‐unit increased dramatically with an increasing concentration of OMMT, and the concentration of the cis‐1,4 structure decreased. The addition of OMMT‐DK1B and OMMT‐DK4 had little effect on the molecular weight and molecular weight distribution, but the addition of OMMT‐DK1 reduced the molecular weight of rubber, and the molecular weight distribution became broad. The glass‐transition temperature, weight‐loss temperature, storage modulus, and loss modulus of the NCs evidently increased, but tan δ decreased. OMMT apparently enhanced the rubber matrix; for example, the breaking strength and hardness of PB/OMMT NC crosslinked rubber increased greatly, but the tear strength and permanent deformation did not change much. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1344–1353, 2005