Oil-in-alcohol highly concentrated emulsions as templates for the preparation of macroporous materials

New oil-in-alcohol highly concentrated emulsions were formulated and were used as a templates to obtain macroporous poly(furfuryl alcohol) monoliths by a one-step method. The oil-in-alcohol highly concentrated emulsions were prepared by stepwise addition of the oil phase to the surfactant-alcohol solution and were characterized by optical microscopy and by laser diffraction. The typical structure of highly concentrated emulsions, with close-packed polyhedral droplets, has been observed. Poly(furfuryl alcohol) monoliths were obtained by polymerizing in the external phase of these emulsions. These materials are mainly macroporous and retain the size distribution and morphology from the highly concentrated emulsions. The internal structure of the monoliths was observed by scanning electron microscopy. The images showed an interconnected network with pore size similar to the droplet size of the highly concentrated emulsions used as templates.     

Highly concentrated (gel) emulsions,versatile reaction media

Highly concentrated (gel) emulsions are characterised by dispersed phase volume fractions exceeding 0.74, the critical value for the most compact packing of monodispersed undistorted spheres. Their structure consists of polyhedral droplets separated by thin films of continuous phase, a structure resembling gas–liquid foams. Their rheological properties vary from elastic to viscoelastic having a gel appearance. One of the most promising applications is their use as reaction media. The recent advances in the preparation of low-density polymeric materials (solid foams, aerogels) are reviewed and new applications are described. These include the preparation of dual meso/macroporous inorganic oxide materials and the use of gel emulsions as alternative to conventional solvent media in chemical and enzyme-catalysed reactions.     

Tough interconnected polymerized medium and high internal phase emulsions reinforced by silica particles

Emulsion templating using high internal phase emulsions is an effective route to prepare low density and high porosity macroporous polymers known as polymerized high internal phase emulsions (polyHIPEs). Conventional polyHIPEs, synthesized from surfactant stabilized w/o emulsions have low permeabilities and poor mechanical properties. We present interconnected open macroporous low density nanocomposites produced by polymerizing the continuous phase of emulsion templates, which contained styrene, polyethyleneglycoldimethacrylate, and silylated silica particles. Polyethyleneglycoldimethacrylate and the silylated silica particles acted as crosslinker. The functionalized silica particles were incorporated into the polymer, which resulted in a significant improvement of the mechanical properties of the polyHIPEs without affecting the interconnected and permeable pore structures. The polyHIPEs contained up to 60 wt % silylated silica particles. Young's modulus of the reinforced macroporous polymers increased up to 600% compared with nonreinforced macroporous polymers. The mechanical performance was further increased by increasing the foam density of the macroporous nanocomposites from around 200 to 370 g/cm³ by raising the organic phase volume of the emulsion templates from 20 to 40 vol %. The macroporous polymers synthesized from less concentrated emulsions also possessed interconnected open porous although less permeable structures. The polyHIPE nanocomposites have a permeability of about 200 mD, whereas the polyMIPE nanocomposites still have permeabilities of around 50 mD. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 1979–1989, 2010     

双模板法制备介孔／大孔复合孔结构硅胶独石

采用双模板法,向正硅酸甲酯的水解体系中同时引入聚乙二醇和三嵌段共聚物,成功制备出具有双连续大孔、同时孔壁中分布着有序介孔的复合孔结构硅胶独石材料. 产物的比表面积高达880 m2/g, 大孔孔径为0.2～5 μm, 介孔高度集中地分布在 5 nm. 结合物理吸附、扫描电镜、粉末X射线衍射和透射电镜等表征手段,发现合成条件如原料组成、反应温度和pH值等对反应体系中凝胶化转变和相分离发生的相对速度有重要影响,进而影响产物复合孔结构的生成. 此外,通过对合成条件的优化,一方面增强了无机骨架的强度,另一方面降低了湿凝胶干燥过程中的毛细管压力降,有效缓和了凝胶结构在干燥过程中的开裂和变形,使复合孔结构硅胶独石在厘米尺度内具有良好的整体性能.     

Organized cryogel composites with 3D hierarchical porosity as an extraction adsorbent for nucleosides

Macroscopic monoliths are highly desirable in many fields of application. Herein, well organized organic–inorganic cryogel composite with a three‐dimensional hierarchical meso‐ and macroporous structure are presented, which were produced by in situ copolymerization of mesoporous multifunctional silica (size: 1–20 μm; pore: 2–20 nm mostly) and monomers (hydroxyethyl methacrylate and diallyldimethylammonium chloride) in water below the freezing point. This copolymerization method effectively adjusted the macropores of the basic cryogel, and the nanosilica was more homogeneously dispersed in the basic cryogel. The specific surface area of the cryogel composite was increased 17 times versus than that of the basic cryogel. The abundant meso‐ and macroporous pores on the cryogel composite provided sufficient reactive sites favorable for the efficient mass transport of target compounds. When the cryogel composite, as solid phase extraction adsorbent, was coupled with high‐performance liquid chromatography, an analytical tool, the nucleosides were quantified with good selectivity, lower detection limits (0.9–1.3 ng/mL) and satisfactory recoveries of greater than 80% from spiked human serum.     

Membrane Emulsification Using Sol-Gel Derived Macroporous Silica Glass

A macroporous silica glass membrane with continuous cylindrical pores was prepared by a sol-gel process using phase separation. The applicability of the sol-gel derived macroporous silica to the membrane emulsification process was evaluated in comparison with a conventional SPG (Silasu Porous Glass) membrane.Aqueous colloidal silica in one side of the membrane was emulsified through the pores under an applied pressure to a toluene bath containing surfactant. With the sol-gel and SPG membranes with respective median pore diameters of 0.6 and 1.0 m, emulsions with almost the same droplet size centered around 3 m were obtained. The permeation rate of the sol-gel derived membrane was about 1.6 times faster than SPG, which reflected higher pore volume of the former one.     

生物蛋清蛋白模板合成海绵状大孔无机氧化物

多孔无机材料因可在微加工,催化,生物分离,电子器件的矿化和色谱载体等方面的广泛应用而引起人们极大的兴趣^[1-9],模板技术是制备孔材料最有效的工具之一,以表面活性剂和嵌段共聚物作为模板剂可以合成出结构多样,孔径均一,有序度高的介孔分子筛（2－50nm),大孔无机材料（＞50nm)通常采用以高分子微球和微乳液作模板的方法来合成（^[10],最近,我们利用浓度极高的;盐溶液和聚苯乙烯球作为模板,合成了3D海绵状大孔和介孔复合的氧化硅薄片^[11][,利用电化学等方法合成了具有特殊光阻性质的大孔氧化硅,氧化钛,金属以及合金材料等^[12],利用电化学等方法合成了具有特殊光阻性质的大孔氧化硅,氧化钛,金属以及合成材料等^[12],也有人利用相分离的方法制备无序大孔材料,但该方法一般较复杂,成本也比较昂贵,自然界中的大孔材料如海藻,珊瑚（氧化硅）是通过生物蛋白质为模板在基胞核内形成的,但是生物蛋白的模板作用和形成机理目前还不十分清楚。     

Preparation of multilevel macroporous materials using natural plants as templates

A series of two-dimensionally (2D) ordered macroporous silica materials have been prepared by using eight natural plants as templates. The macroporous materials replicate the complicated morphologies of natural plants precisely, and retained the original pore shape of plants. Meanwhile, these macroporous materials showed roughly similar morphologies and pore structure by the same part of plants, while the distribution of macropore diameters is ca. 8–1,000 μm. It may provide a effective approach to prepare macroporous materials with different 2D pore and complicated morphologies. These 2D ordered macropore silica materials may have potentially application for tissue repairing and templates materials to produce other kinds of macropores or hierarchically porous materials.     

Bio-templated synthesis of highly ordered macro-mesoporous silica material for sustained drug delivery

The bimodal porous structured silica materials consisting of macropores with the diameter of 5–20 μm and framework-like mesopores with the diameter of 4.7–6.0 nm were prepared using natural Manchurian ash and mango linin as macropored hard templates and P123 as mesopore soft templates, respectively. The macroporous structures of Manchurian ash and mango linin were replicated with the walls containing highly ordered mesoporous silica as well. As-synthesized dual porous silica was characterized by scanning electron microscope (SEM), powder X-ray diffraction (XRD), transmission electron microscope (TEM) and nitrogen adsorption/desorption, fourier transform IR (FTIR) spectroscopy, and thermo-gravimetric analyzer (TGA). Ibuprofen (Ibu) was employed as a model drug and the release profiles showed that the dual porous material had a sustained drug delivery capability. And such highly ordered dual pore silica materials may have potential applications for bimolecular adsorption/separation and tissue repairing.     

Macroporous polymers obtained in highly concentrated emulsions stabilized solely with magnetic nanoparticles

Magnetic macroporous polymers have been successfully prepared using Pickering high internal phase ratio emulsions (HIPEs) as templates. To stabilize the HIPEs, two types of oleic acid-modified iron oxide nanoparticles (NPs) were used as emulsifiers. The results revealed that partially hydrophobic NPs could stabilize W/O HIPEs with an internal phase above 90%. Depending upon the oleic acid content, the nanoparticles showed either an arrangement at the oil-water interface or a partial dispersion into the oil phase. Such different abilities to migrate to the interface had significant effects on the maximum internal phase fraction achievable and the droplet size distribution of the emulsions. Highly macroporous composite polymers were obtained by polymerization in the external phase of these emulsions. The density, porosity, pore morphology and magnetic properties were characterized as a function of the oleic acid content, concentration of NPs, and internal phase volume of the initial HIPEs. SEM imaging indicated that a close-cell structure was obtained. Furthermore, the composite materials showed superparamagnetic behavior and a relatively high magnetic moment.     

单体对聚乙烯醇乳化行为的影响及大孔材料的制备

以聚乙烯醇-1788(PVA-1788)为表面活性剂,研究了3种甲基丙烯酸酯系列水溶性单体对水包二氧化碳(C/W)型高内相乳液(HIPE)的形成及稳定性的影响,然后采用HIPE模板法制备了两种大孔材料.结果表明,甲基丙烯酰氧乙基三甲基氯化铵的存在对C/W型HIPE的形成及稳定影响较小,所得乳液最高能稳定48 h;而甲基...     

Syntheses of complex mesoporous silicas using mixtures of nonionic block copolymer surfactants: understanding formation of different structures using solubility parameters

The use of block copolymer (BCP) nonionic surfactant mixtures (including Pluronic, Brij and Tetronic types) as templates for synthesizing porous silica materials of mixed pore sizes is explored here. These systems have important applications because combinations of pore sizes can allow rapid access of reactants (via large pores) whilst providing the very high surface area of small pores for higher reaction rates or size selectivity. Examples of the materials prepared here include pore size bimodal hexagonal p6mm channel structures and cubic Im3m cage structures. It is shown here that the chemical similarity, as indicated by the solubility parameter, of the surfactants is an important factor in determining the pore structure and size distribution (PSD) of the pores. Monomodal pore structures are usually obtained when the solubility parameters of the surfactants are similar and bimodal pore structures when the solubility parameters are reasonably different. When the interaction parameter is very high disordered porous systems are formed. Ternary co-surfactant systems, e.g. P123-25R4-P65, can also yield highly ordered bimodal mesoporous silica with a hexagonal structure.     

Rheology of double emulsions

New equations for the viscosity of concentrated double emulsions of core-shell droplets are developed using a differential scheme. The equations developed in the paper predict the relative viscosity (eta(r)) of double emulsions to be a function of five variables: a/b (ratio of core drop radius to shell outer radius), lambda(21) (ratio of shell liquid viscosity to external continuous phase viscosity), lambda(32) (ratio of core liquid viscosity to shell liquid viscosity), phi(DE) (volume fraction of core-shell droplets in double emulsion), and phi(m)(DE) (the maximum packing volume fraction of un-deformed core-shell droplets in double emulsion). Two sets of experimental data are obtained on the rheology of O/W/O (oil-in-water-in-oil) double emulsions. The data are compared with the predictions of the proposed equations. The proposed equations describe the experimental viscosity data of double emulsions reasonably well.     

Easily Separated and Recyclable Amino-functionalized PorousSiO2 Beads with 3D Continuous Meso/Macropore Channels

Amino-functionalized porous SiO₂ beads with a diameter of 200—800 μm(PSB-NH₂) have been successfully synthesized by grafting 3-aminopropyl-triethoxysilane onto meso/macroporous silica beads(PSB), in which the PSB was prepared by hydrothermal synthetic method with a porous hard template anion-exchange resin. The as-prepared materials were characterized by means of nitrogen sorption and transmission electron micrographs(TEM), showing the presence of 3D interconnected and continuous large mesopores and macropores inside. The beads were used to catalyze Knoevenagel condensation and proved to be highly active and selective due to the high accessibility of the reactants to the amino groups via the continuous 3D meso/macopores. Notably, such material in bead format facilitates the extremely straightforward separation from reaction solution without any centrifugation or filtration. Moreover, PSB-NH₂ proved to be a stable catalyst via leaching experiment test, and can be easily recovered and reused without significant loss of activity in successive catalytic cycles.     

大孔硅胶的制备及其在多糖衍生物手性固定相上的应用

为制备孔径为100 nm的大孔硅胶,考察了热液法和焙烧法对球形硅胶（粒径5 μm,孔径10 nm）的扩孔效果。采用热液法扩孔时,在水溶液中加入22 g/L氟化钠,可以有效增强扩孔效果,在高压釜内160℃加热48 h便可扩孔至100 nm,但孔径不均匀。采用焙烧法扩孔时,通过调节焙烧温度、时间以及复盐LiCl-NaCl的加入量可以方便地控制扩孔速度与效果;在每10 g硅胶中加入1.125 g LiCl·H₂O和0.75 g NaCl,于500℃焙烧3~5 h,可得到100 nm大孔硅胶;该方法简单、高效,扩孔后的硅胶孔径分布均匀,表面形态与商品化的Fuji-1000硅胶相似。将两种扩孔方式得到的硅胶经氨基修饰后,涂覆纤维素-三（3,5-二甲基苯基氨基甲酸酯）制得了相应的手性固定相。结果表明,采用焙烧法扩孔得到的硅胶制备的固定相明显具有较好的分离选择性及分离度。     

Rheology and dynamics of micellar cubic phases and related emulsions

The rheological behavior of micellar cubic phases in C12EO25 systems and related emulsions has been investigated. In the aqueous C12EO25 binary system, the transition from the cubic phase to the micellar solution is associated with a sudden drop in viscosity and with a small enthalpy of transition. The elastic modulus and viscosity of the cubic phases show a maximum with concentration but remain very high within the range of existence of the cubic phase. Several relaxation processes seem to be present in binary cubic phases, and some of them occur in a time scale that can be followed by both rheology and dynamic light scattering measurements. Upon addition of a small amount of oil (decane), the rheological behavior changes remarkably. As the oil fraction increases, the relaxation times also increase and, finally, highly concentrated, gel-like emulsions are obtained. Contrary to conventional concentrated emulsions, the viscosity of cubic-phase-based emulsions is decreased by increasing the fraction of the dispersed phase. The non-Maxwellian rheological behavior at low oil fractions is described according to the model of slipping crystalline planes, modified by using a distribution of bulk relaxation times, and good fitting to the experimental data is obtained.     

Emulsification using micro porous glass (MPG): surface behaviour of milk proteins

To investigate the emulsifying properties and adsorption behaviour of high molecular amphiphilic substances such as proteins, it is important to maintain the native status of the used samples. The new method of micro porous glass (MPG) emulsification could offer an opportunity to do this because of the low shear forces. The oil-in-water emulsions were produced by dispersing the hydrophobic phase (liquid butter fat or sunflower oil) through the MPG of different average pore diameters (d_p=0.2 or 0.5 μm) into the flowing continuous phase containing the milk proteins (from reconstituted skim milk and buttermilk). The emulsions were characterised by particle size distribution, creaming behaviour and protein adsorption at the hydrophobic phase. The particle size distribution of protein-stabilised MPG emulsions is determined by the pore size of MPG, the velocity of continuous phase (or wall shear stress σ_w) and the transmembrane pressure. A high velocity of =2 m s⁻¹ (σ_w=13.4 Pa) and low pressure (pressure of disperse phase slightly exceeded the critical pressure Δp_TM=4.5 bar of 0.2 μm-MPG) led to the smallest droplet diameter. As a consequence of average droplet diameters of d₄₃>3.5 μm creaming was observed without centrifugation in all MPG emulsions after 24 h, but no coalescence of the oil droplets occurred. The study of protein adsorption showed that the MPG emulsification at low shear forces resulted in lower protein load values (2.5±0.5 mg m⁻²) than pressure emulsification (11.5±1.0 mg m⁻²). In addition, the various emulsification conditions (MPG or pressure homogenization) led to differences in the relative proportions of casein fractions, whey proteins and milk fat globule membranes (MFGM) at the fat globule surfaces.     

Tree‐Bark‐Shaped N‐Doped Porous Carbon Anode for Hydrazine Fuel Cells

Metal‐free N‐doped porous carbon has great potential as a catalyst for hydrazine oxidation in direct hydrazine fuel cells (DHFCs). However, previous studies have reported only half‐cell characterization, and the effect of the pore size distribution has not been intensively investigated. Herein, we report the synthesis of highly active, metal‐free N‐doped carbon (NDC) by controlling the pore size distribution, and for the first time, the effect of the pore size distribution on the anode performance in a DHFC is investigated. As a result, tree‐bark‐shaped NDC with meso /macroporous (>10 nm) structures exhibit a remarkable power density of 127.5 mW cm⁻² in a DHFC.     

Synthesis of Discrete Alkyl‐Silica Hybrid Nanowires and Their Assembly into Nanostructured Superhydrophobic Membranes

We report the synthesis of highly flexible and mechanically robust hybrid silica nanowires (NWs) which can be used as novel building blocks to construct superhydrophobic functional materials with three‐dimensional macroporous networks. The hybrid silica NWs, with an average diameter of 80 nm and tunable length of up to 12 μm, are prepared by anisotropic deposition of the hydrolyzed tetraethylorthosilicate in water/n‐pentanol emulsions. A mechanistic investigation reveals that the trimethoxy(octadecyl)silane introduced to the water‐oil interface in the synthesis plays key roles in stabilizing the water droplets to sub‐100 nm and also growing a layer of octadecyl groups on the NW surface. This work opens a solution‐based route for the one‐pot preparation of monodisperse, hydrophobic silica NWs and represents an important step toward the bottom‐up construction of 3D superhydrophobic materials and macroporous membranes.     

MCM-48-like large mesoporous silicas with tailored pore structure: facile synthesis domain in a ternary triblock copolymer-butanol-water system

Assembly of mesostructured silica using Pluronic P123 triblock copolymer (EO(20)-PO(70)-EO(20)) and n-butanol mixture is a facile synthesis route to the MCM-48-like ordered large mesoporous silicas with the cubic Iad mesostructure. The cubic phase domain is remarkably extended by controlling the amounts of butanol and silica source correspondingly. The extended phase domain allows synthesis of the mesoporous silicas with various structural characteristics. Characterization by powder X-ray diffraction, nitrogen physisorption, scanning electron microscopy, and transmission electron microscopy reveals that the cubic Iad materials possess high specific surface areas, high pore volumes, and readily tunable pore diameters in narrow distribution of sizes ranging from 4 to 12 nm. Moreover, generation of complementary pores between the two chiral channels in the gyroid Iad structure can be controlled systematically depending on synthesis conditions. Carbon replicas, using sucrose as the carbon precursor, are obtained with either the same Iad structure or I4(1)/a (or lower symmetry), depending on the controlled synthesis conditions for silica. Thus, the present discovery of the extended phase domain leads to facile synthesis of the cubic Iad silica with precise structure control, offering vast prospects for future applications of large-pore silica materials with three-dimensional pore interconnectivity.