Development of improving processing HNBR

The hydrogenated nitrile elastomer (HNBR) is a new rubber consisting of methylene chain, cyano groups and a small number of C=C. This elastomer is produced by selection hydrogenation reaction of the olefin segments in NBR. During reaction, only the double bond should be selectively hydrogenated without the cynao groups which are essential for retaining the oil resistant properties of NBR. Present, the capacity of HNBR in total world is about 7500t/a[1],developed and commercialized by Bayer (Germany)and Zeon (Japan),trademark is THERBAN and ZETPOL respectively. In domestic, We (Lanzhou Petrochemical Company) has built a 100t/a HNBR pilot plant.As known, Mooney viscosity is a key factor in rubber processing, low Mooney viscosity will result in decreasing of strength, increasing of compression set, whereas high Mooney viscosity is hard to process, also must be plasticated. In order to overcome above problems, we designate and synthesize a base rubber as NBR-1 by modifying molecular weight distribution(MWD),its MWD is more than conventional NBR as NBR-2,correspondently their Mw, Mn and MWD are 14.9,2.2,6.78 and 13.9,4.3,3.23.Those hydrogenated product are quoted as HNBR-1 and HNBR-2.Their polymer Mooney viscosity (ML1+4 100℃) are 39 and 82.A solution of 3.5kg of NBR-1 containing 36% by weight of acrylonitrile,in 35kg of chlorobenzene and a solution of 5.5g of tris-(triphenylphosphane)-rhodium-chloride[2] in 2.5kg of chlorobenzene are introduced into a 50 liter autoclave blanketed with nitrogen. The nitrogen is replaced by hydrogen and hydrogenation is carried out for 8hr at 100℃-120℃,under a hydrogen pressure of 8 Mpa. The hydrogenation process of NBR-2 same as that of NBR-1.Their degrees of hydrogenation amount to ＞ 98%(as determined by iodine value).We find MWD of base NBR has a most effect on HNBR. Table 1 shows a comparison of physical properties of HNBR-1 and HNBR-2.As would be expected lower polymer Mooney viscosities yield lower compound Mooney viscosities.It is evident that HNBR-1 has almost the same properties in spite of lower polymer Mooney viscosities compared with HNBR-2.Table 1 Comparison of physicalproperties of HNBR-1 and HNBR-2**Compounding formulation(weight part):HNBR 100,ZnO 5.0,stearic acid 0.5,N770 carbon 50,polyester plasticizer 5.0,dicumyl peroxide 6.5,triallyl isocyanurate 1.75,styrenized diphenylamine 1.5,zinc salt of 2-mercaptobenzimidazole 0.5.     

Preparation of facile separable homogeneous Rhodium catalyst and its application for the catalytic hydrogenation of nitrile butadiene rubber and styrene-butadiene rubber

Poly(propylene imine) dendrimer (G2-PPI) terminated by nitrogen-containing triolefinic macrocycle on the periphery (G2-M) was synthesized by a nucleophilic substitution reaction. The structure and composition of G2-M were characterized by FT-IR, ¹H-NMR and elemental analysis. The Rh³⁺ dendrimer-stabilized catalyst (G2-M(Rh³⁺)) was prepared by utilizing G2-M as stabilizer and analyzed by UV–Vis spectroscopy, ¹H-NMR spectrometry, XPS and XRD. G2-M(Rh³⁺) demonstrates excellent catalytic activity and selectivity for the hydrogenation of nitrile-butadiene rubber (NBR) and styrene-butadiene rubber (SBR), and Rh residue contents for HNBR and HSBR are only 35 and 13 ppm, respectively, without any post treatment.     

Improving thermal and ozone stability of skim natural rubber by diimide reduction

The physical, chemical and thermal properties of diene-based polymers are improved by a chemical modification method such as hydrogenation. Skim natural rubber (SNR) which is mainly comprised of cis-1,4-polyisoprene was hydrogenated by diimide reduction in latex form, using hydrazine and hydrogen peroxide with copper sulfate as catalyst. The effect of various parameters on the level of hydrogenation calculated from proton nuclear magnetic resonance spectroscopy (¹H NMR) was investigated. The kinetic results indicated that the diimide hydrogenation of skim natural rubber latex (SNRL) exhibited a first order behavior with respect to the CC concentration. The apparent activation energy of the catalytic and non-catalytic hydrogenation of SNRL was calculated as 9.5 and 21.1 kJ/mol, respectively. From the TEM micrograph of hydrogenated SNRL particles, non-hydrogenated rubber core and hydrogenated rubber layer were observed according to a layer model. The results from thermal analysis confirmed that thermal stability of hydrogenated SNR was improved compared with the starting SNR. In addition, the thermal aging and ozone resistance of vulcanized hydrogenated SNR blends were also investigated.     

Modification of Rubber by Cardanol-Formaldehyde Resins and Epoxidized Cardanol

Abstract

Cardanol-formaldehyde resin (CF) and cardanol glycidylether (CGE) have been synthesized for reinforcing natural rubber (NR), a blend of NR and styrene-butadiene rubber (SBR), and nitrile-butadiene rubber (NBR). The novolac CF resin reinforced the NR, SBR, and NBR. The resolic CF is not only a reinforcing agent but also a hardener (crosslinking agent) for NBR by means of the methylol groups of CF with the CN- group of NBR. The CGE resin was synthesized by the epoxidation of cardanol by epichlorohydrin; it could be used as a reinforcing agent for NR and for crosslinking maleinized NR. The results of estimates of the physical properties of the vulcanisate, their DSC diagrams, and SEM showed the enhanced properties of the final products.     

Preparation of hydrogenated nitrile rubber using palladium acetate catalyst: Its characterization and kinetics

Hydrogenated nitrile rubber was prepared by using palladium acetate as the homogeneous catalyst system. The effect of different reaction parameters on the level of hydrogenation was studied. The extent of hydrogenation increased with increase in reaction time, temperature, pressure, and catalyst concentration. A maximum conversion of 96% could be achieved. The degree of hydrogenation was estimated from IR and NMR spectroscopy. The selectivity of the catalyst in reducing ? C?C? in presence of ? C?N was supported by IR and ¹³C-NMR spectra. ESCA studies further confirmed this observation. Properties of hydrogenated nitrile rubber were investigated by various techniques such as gel permeation chromatography (GPC), glass transition temperature (T_g), stress-strain behavior and rheological measurements. GPC studies showed no significant change in molecular weights of the products after the reaction. T_g value decreased with an increase in the level of hydrogenation. The ultimate stress improved significantly with the increase in the extent of hydrogenation. The die swell decreased with hydrogenation at a particular shear rate. The kinetics of the NBR hydrogenation were investigated. With the increase of the hydrogen pressure and catalyst concentration, the rate of the reaction increased. The reaction was apparently first order with respect to olefinic substrate at higher hydrogen pressure. The apparent activation energy, enthalpy, and entropy of the reaction were calculated as 29.9 kJ/mol, 27.42 kJ/mol, and –0.20 kJ mol^?1 K^?1, respectively.     

Synthesis of low polydispersity polybutadiene and polyethylene stars by convergent living anionic polymerization

Star‐shaped polybutadiene stars were synthesized by a convergent coupling of polybutadienyllithium with 4‐(chlorodimethylsilyl)styrene (CDMSS). CDMSS was added slowly and continuously to the living anionic chains until a stoichiometric equivalent was reached. Gel permeation chromatography‐multi‐angle laser light scattering (GPC‐MALLS) was used to determine the molecular weights and molecular weight distribution of the polybutadiene polymers. The number of arms incorporated into the star depended on the molecular weight of the initial chains and the rate of addition of the CDMSS. Low molecular weight polybutadiene arms (M_n = 640 g/mol) resulted in polybutadiene star polymers with an average of 12.6 arms, while higher molecular weight polybutadiene arms (M_n = 16,000 g/mol) resulted in polybutadiene star polymers with an average of 5.3 arms. The polybutadiene star polymers exhibited high 1,4‐polybutadiene microstructure (88.3–93.1%), and narrow molecular weight distributions (M_w/M_n = 1.11–1.20). Polybutadiene stars were subsequently hydrogenated by two methods, heterogeneous catalysis (catalytic hydrogenation using Pd/CaCO₃) or reaction with p‐toluenesulfonhydrazide (TSH), to transform the polybutadiene stars into polyethylene stars. The hydrogenation of the polybutadiene stars was found to be close to quantitative by ¹H NMR and FTIR spectroscopy. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 828–836, 2006     

Effect of maleic anhydride and liquid natural rubber as compatibilizers on the mechanical properties and impact resistance of the NR‐NBR blend

The degree of compatibilization between natural rubber (NR) and acrylonitrile‐butadiene rubber (NBR) was investigated by two different methods. NBR was chemically modified with maleic anhydride in a screw twin mixer with and without reaction initiator, benzoyl peroxide. Also, the effects of molecular weight of liquid natural rubber (LNR) as a compatibilizer were studied. The degree of compatibilization between NBR and NR is determined indirectly through measurements of mechanical properties and impact resistance. The maleic anhydride and benzoyl peroxide concentrations influence the mechanical properties and impact resistance of the blends. Also, the mechanical properties of the blends showed that the molecular weight of LNR played an important role in determing their performance. Copyright © 2004 John Wiley & Sons, Ltd.     

Ion-Free latex films as dual-phase electrolytes: Styrene–butadiene rubber and nitrile–butadiene rubber synthesized by emulsion polymerization with poly-(vinyl pyrrolidone) stabilizer

Ion-free latices of styrene-butadiene rubber (SBR) and nitrile-butadiene rubber (NBR) were synthesized by emulsion polymerization with use of poly (vinyl pyrrolidone) (PVP) stabilizer. The goal was to prepare ion-free latex films, possessing dual-phase latex particle morphology, and swell the films with liquid electrolyte to yield dual-phase polymer electrolytes (DPE). SBR/PVP latex was prepared readily, but NBR/PVP latex was sensitive to coagulation. Differential scanning calorimetric (DSC) and scanning electron microscopic (SEM) analyses of latex films provided morphological evidence concerning particle structure and phase separation. Blends of NBR/PVP and PB/PVP latices (PB = polybutadiene) were also investigated, but particle structure was not present in the blended latex film, even though particle structure was present in the individual NBR/PVP and PB/PVP latex films. After extensive swelling of SBR/PVP latex films, PVP was extracted from the films, and ionic conductivities greater than 10^?3 S/cm were achieved. © 1994-John Wiley & Sons, Inc.     

Effect of grafted methyl methacrylate on the catalytic hydrogenation of natural rubber

The graft copolymerization of methyl methacrylate onto natural rubber was carried out by using a cumene hydroperoxide redox initiator. The graft copolymer was purified by extraction and then hydrogenated in the presence of OsHCl(CO)(O₂)(PCy₃)₂. The graft copolymer and hydrogenated product were characterized by proton nuclear magnetic resonance (¹H NMR). The rate of hydrogenation was investigated using a gas-uptake apparatus. The hydrogenation was observed to be inverse first-order with respect to rubber concentration. The addition of a small amount of poly(methyl methacrylate) demonstrated a beneficial effect on the hydrogenation of the grafted copolymer.     

Prediction of the lifetime of nitrile-butadiene rubber by FT-IR.

A quantitative measurement method with FT-IR was proposed for a thermal degradation analysis of nitrile-butadiene rubber (NBR). An NBR film was prepared as a model sample on a barium fluoride (BaF2) crystal plate, which was subjected to a heat treatment. The absorbances of various functional groups were measured directly by FT-IR after thermal degradation at high temperatures. By measuring the absorbances, it was possible to readily determine quantitatively each of the functional groups after the degradation of NBR. By assuming that the NBR lifetime was the point at which the absorbance of a carbon-carbon double bond reaches 45% of that prior to thermal treatment, a method for predicting the lifetime of NBR heated below 150 degrees C was proposed, by using an Arrhenius plot of the heating time versus heating temperature.     

Selective hydrogenation of butadiene-styrene copolymers using a Ziegler-Natta type catalyst 2. Thermal properties

Three types of butadiene-styrene copolymers, diblock, triblock and random, were partially hydrogenated in their elastomeric units in order to determine the influence of hydrogenation extent on their thermal properties. The hydrogenation reactions were carried out using a Ziegler-Natta type catalyst and the extent of hydrogenation was evaluated by FTIR spectroscopic technique. The percentage of crystallinity was determined by differential scanning calorimetry (DSC), considering the low density polyethylene (LDPE) as reference since the saturation of elastomeric units with low content of 1,2-vinyl bonds gives a structure which resembles to LDPE, thus semi-crystalline polymers were obtained. On the other hand, the glass transition temperature (T_g) for the hydrogenated and non-hydrogenated copolymers as well as their heat of fusion, were also determined by DSC. An equation to evaluate the T_g of partially hydrogenated random copolymers is proposed considering both the saturated and unsaturated fractions. The thermo-oxidative behaviour of certain hydrogenated and non-hydrogenated copolymers was evaluated by thermogravimetric analyses (TGA). The results obtained by TGA suggest that a minimum saturation level is necessary in order to improve the thermo-oxidative resistance of the polymers.     

A bicyclic conjugated diene monomer,tetrahydroindene, for cationic polymerization and a novel alicyclic hydrocarbon polymer with heat resistance

This study was directed toward the cationic polymerization of tetrahydroindene (i.e., bicyclo[4.3.0]‐2,9‐nonadiene), a bicyclic conjugated diene monomer, with a series of Lewis acids, especially focusing on the synthesis of high‐molecular‐weight polymers and subsequent hydrogenation for novel cycloolefin polymers with high service temperatures. EtAlCl₂ or SnCl₄ induced an efficient and quantitative cationic polymerization of tetrahydroindene to afford polymers with relatively high molecular weights (number‐average molecular weight > 20,000) and 1,4‐enchainment bicyclic main‐chain structures. The subsequent hydrogenation of the obtained poly(tetrahydroindene) with p‐toluenesulfonyl hydrazide resulted in a saturated alicyclic hydrocarbon polymer with a relatively high glass transition (glass‐transition temperature = 220 °C) and improved pyrolysis temperature (10% weight loss at 480 °C). The new diene monomer was randomly copolymerized with cyclopentadiene at various feed ratios in the presence of EtAlCl₂ to give novel cycloolefin copolymers, which were subsequently hydrogenated into alicyclic copolymers with variable glass‐transition temperatures (70–220 °C). © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6214–6225, 2006     

An improved method for the diimide hydrogenation of butadiene and isoprene containing polymers

The hydrogenation of unsaturated polymers with diimide generated in-situ by thermolysis of p-toluenesulfonyl hydrazide (TSH) is a commonly used method for preparing laboratory scale quantities of saturated diene based polymers. The by-products from TSH, particularly p-toluenesulfinic acid, can attack at olefinic sites, adding p-tolylsulfone functionality and degrading polymer molecular weight. The addition of tri-n-propyl amine has been found to eliminate these side reactions in butadiene containing polymers and copolymers, enabling the preparation of polymers devoid of backbone unsaturation. No detectable sulfur-containing impurities were indicated by IR, NMR, or elemental analysis, and no chain degradation was observed via GPC analysis of the hydrogenated polymers. cis-Polybutadiene and butadiene containing random and block copolymers with styrene were hydrogenated cleanly using this technique. A ratio of 2 mol TSH and 2 mol amine/mol of olefin was necessary to assure > 99% hydrogenation, and a w/v ratio of 2 parts butadiene/100 parts o-xylene gave the most efficient hydrogenation. Polymers prepared from isoprene were only partially hydrogenated when treated with TSH in the presence of tri-n-propyl amine, and gave evidence of slight degradation of the polymer structure.     

Synthesis and characterization of functional polyethylene with regularly distributed thioester pendants via ring‐opening metathesis polymerization

Four kinds of functional polyethylene carrying thioester pendants were synthesized via ring‐opening metathesis polymerization (ROMP) of alkyl cyclopent‐3‐enecarbothioate catalyzed by a ruthenium‐based commercial catalyst and subsequent hydrogenation of the ROMP products (alkyl = ethyl, n‐butyl, n‐octyl, or n‐dodecyl). In these polymers the pendant alkyl thioester groups are precisely distributed along the backbone on every five methylene carbons. Chain structure, molecular weight and molecular weight distribution of the polymers were characterized by ¹H and ¹³C NMR, and GPC. The ROMP reactions all reached high monomer conversions, and hydrogenation of the ROMP products were exhaustive. Thermal transitions and side chain crystallization behaviors of the polymer were investigated and characterized by DSC and TGA. Glass transition temperature and melting temperature of these polymers were higher than the counterparts containing ester pendants. TGA analysis indicated that all the thioester‐containing polymers exhibited moderate thermal stability, and the sulfur‐containing polymers show slightly lower thermal stability than their counterparts without sulfur. The new family of functionalized polyethylenes could be used as models of ethylene‐thioacrylate copolymers, and find applications as novel functional materials. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 4027–4036     

铁体系催化丁二烯聚合的研究——Ⅲ.聚丁二烯的分子量调节及性能

<正> 顺丁橡胶与丁苯橡胶在性能上的差别,在于其分子主链上缺少象苯基那样的侧基。而中乙烯基聚丁二烯的分子主链上有相当数量的乙烯基侧基,它弥补丁顺丁胶的不足之处。故日益受到人们的注意。目前,已工业化的中乙烯基聚丁二烯所用的催化剂为烷基锂体系,其聚合物除了1,2-结构外,其余部分反-1,4结构占多数。我们在前文曾经报     

NBR/ORGANOMODIFIED BENTONITE INTERCALATED HYBRIDS AND THEIR EFFECTS ON THE TOUGHNESS OF PVC

Hybrids of intercalative nitrile-butadiene rubber/organomodified bentonite (NBR/OMB) were prepared by thelatex intercalation technique. Investigation of their mechanical properties and the microstructore of NBR/OMB showed thatthe organomodified bentonite is an effective toughener for NBR. Transmission electronic microscopy (TEM) and X-rnydiffraction (XRD) tests showed that the NBR macromolecule could be intercalated into the galleries of bentonite.Incorporation of NBR/OMB hybrids as tougheners into poly(vinyl chloride) (PVC) results in a substantial increase in theimpact strength of PVC, but little decrease in its tensile strength and flexural strength, compared to the unmodified PVC.     

Preparation of high damping elastomer with broad temperature and frequency ranges based on ternary rubber blends

Based on the blends of chlorinated butyl rubber (CIIR), nitrile butadiene rubber (NBR) and chloroprene rubber (CR), a kind of high damping elastomer with broad temperature and frequency ranges is prepared. CIIR/NBR binary blend is prepared to take advantage of the immiscibility and the large difference in cross‐link density of the different phases caused by the curatives and accelerators migration. The dynamic mechanical analysis reveals that the binary blend was immiscible and its loss factor (tanδ) versus temperature curves show two separated and expanded loss peaks when compared with those of pure cured CIIR and NBR. In order to improve its damping properties at room temperature, the third component CR with the polarity between CIIR and NBR was blended into the binary blend. The resulted CIIR/NBR/CR ternary blend has gained effective damping properties (tanδ > 0.3) in the temperature range of ?86.4 to 74.6°C and the frequency range of 10^?2 to more than 10⁹ Hz. Other effects on the damping properties of the ternary rubber were also studied. Copyright © 2013 John Wiley & Sons, Ltd.     

Estimation of Activation Energies for Thermooxidative Degradations of LDPE and NBR from Non-Isothermal and Isothermal DTA Data

Results obtained on the thermooxidative degradations of LDPE (low-density polyethylene) and NBR (nitrile-butadiene rubber) are presented. The activation energies for the thermooxidations leading to solid products were estimated. For LDPE, the activation energies obtained from non-isothermal data are in satisfactory agreement with those obtained from isothermal data. For NBR, the isothermal activation energy is ≉16% higher than the non-isothermal one. This difference is due to the morphological changes undergone by NBR during its heating at the rather high temperatures at which isothermal measurements were performed. This revised version was published online in July 2006 with corrections to the Cover Date.     

Water-soluble γ-cyclodextrin polymers with high molecular weight and their complex forming properties

Polymeric cyclodextrins (CDs) derivatives combine the complex forming properties of CDs and properties of polymers such as high molecular weight and high solubility, justifying the increasing interest for its use in biomedical science. In this paper, a series of water-soluble epichlorohydrin/γ-CD polymers were synthesized and the influences of the epichlorohydrin/γ-CD ratio, NaOH concentration and reaction time were studied in order to get high molecular weight polymers. The M_w distribution and CD content of the polymers were determined by size exclusion chromatography and ¹H NMR, respectively. The complexing properties of the polymers were studied by isothermal titration calorimetry using Methyl Orange (MO) and Sodium Fusidate (Fus) as guests for the γ-cyclodextrin host. The complex formation with MO is exclusively enthalpy driven whereas the one with Fus is totally entropy driven.     

Microstructures of a Hydrogenated Styrene-Butadiene Copolymer by 13C NMR

Abstract

The microstructure and sequence distribution of a styrene-ethylenebutene-1 copolymer obtained by quantitative hydrogenation of emulsion styrene-butadiene rubber (SBR) was determined using ¹³C NMR. The results show that the polymer has 82% (CH₂)_>6 units arising due to BBB', SBB and BBB triads (B = hydrogenated 1,4 butadiene, B' = butene-1 and S = styrene). The presence of long crystallizable methylene sequences results in a melting endotherm at 45°C for the hydrogenated SBR.