MFI/MFI核壳分子筛合成的影响因素及结晶动力学

以低硅铝比ZSM-5 为核, 采用二次生长法水热合成了MFI/MFI核壳分子筛. 发现对核相分子筛进行预处理是合成的关键步骤. 通过控制壳相合成过程(如合成温度、合成时间和核相分子筛加入量)可有效控制核壳分子筛的壳层生长. 以异丙苯(IPB)及1,3,5-三异丙苯(1,3,5-TIPB)裂解为探针反应, 发现与核相分子筛相比, 核壳分子筛的IPB裂解反应活性相当. 而1,3,5-TIPB裂解活性下降68%, 与外表面Al含量下降程度相近, 表明MFI/MFI核壳分子筛较好地保留了分子筛的核相反应活性. 结晶动力学计算结果表明, MFI/MFI核壳分子筛的成核活化能为51.5 kJ·mol-1, 生长活化能为26.5 kJ·mol-1.     

Influence of template on crystallization of ZSM-5 zeolites

Pentasil zeolites of ZSM-5 type are synthesised hydrothermally using triethyl-n-proplyammonium bromide (TEPA-Br) and triethyl-n-butylammonium bromide (TEBA-Br). The crystallization kinetics, followed by XRD, SEM and thermal analysis, clearly demonstrate the influence of size and molecular weight of the templating quaternary ammonium cation (QAC) species on the rates of nucleation and crystallization. The values of the apparent activation energies for nucleation and crystal growth indicate that both nucleation and crystal growth are faster when TEPA-Br rather than TEBA-Br is used as a template. The quantitative identification of intergrown phases characterizes both the phases to be ZSM-5 zeolite. Thermoanalytical curves for both these zeolites in as-synthesised forms exhibit two-step oxidative decomposition of the occluded organic species. This suggests that the quaternary ammonium cation may be located at two energetically different sites within the zeolite channels. The equilibrium sorption capacity, however, is found to increase in the order of size and molecular weight of the templating species in both the zeolites. The nature of acid site distribution, obtained from the temperature programmed desorption of ammonia is found to be independent of the templating species used during the synthesis.     

高岭土微球上无胺法ZSM-5的原位合成

无胺体系中,采用水热法在焙烧高岭土微球上原位晶化合成了ZSM-5分子筛。考察了晶化温度、晶化时间、晶种加入量以及合成体系硅铝比等主要因素对分子筛合成的影响,得出了较佳的原位晶化合成条件。采用XRD、SEM、N₂吸附脱附等手段对合成样品进行了表征。结果表明：在高岭土微球上合成出了颗粒尺寸小于1 μm的小晶粒原位ZSM-5分子筛;晶化产物的比表面积、总孔容、微孔表面积和微孔孔容均明显增大,微孔分布集中于0.54 nm。     

Monte Carlo simulations of single crystals from polymer solutions

A novel "anisotropic aggregation" model is proposed to simulate nucleation and growth of polymer single crystals as functions of temperature and polymer concentration in dilute solutions. Prefolded chains in a dilute solution are assumed to aggregate at a seed nucleus with an anisotropic interaction by a reversible adsorption/desorption mechanism, with temperature, concentration, and seed size being the control variables. The Monte Carlo results of this model resolve the long-standing dilemma regarding the kinetic and thermal roughenings, by producing a rough-flat-rough transition in the crystal morphology with increasing temperature. It is found that the crystal growth rate varies nonlinearly with temperature and concentration without any marked transitions among any regimes of polymer crystallization kinetics. The induction time increases with decreasing the seed nucleus size, increasing temperature, or decreasing concentration. The apparent critical nucleus size is found to increase exponentially with increasing temperature or decreasing concentration, leading to a critical nucleus diagram composed in the temperature-concentration plane with three regions of different nucleation barriers: no growth, nucleation and growth, and spontaneous growth. Melting temperatures as functions of the crystal size, heating rate, and concentration are also reported. The present model, falling in the same category of small molecular crystallization with anisotropic interactions, captures most of the phenomenology of polymer crystallization in dilute solutions.     

Unraveling the Twin and Tunability of the Crystal Domain Sizes in the Medium-Pore Zeolite ZSM-57 by Electron Crystallography

Tailoring the morphology of a specific crystalline material through distinct crystal growth mechanisms (classical and nonclassical) is challenging. Herein, we report the two unique morphologies of a medium-pore (10×8-ring) zeolite, ZSM-57, prepared by employing an identical organic structure-directing agent (OSDA) and different inorganic cations, namely Na⁺ and K⁺, denoted as ZSM-57-Na (pentagonal nanoplates) and ZSM-57-K (pentagonal nanoprisms), respectively. The tunable twin domain size and twin boundaries in both samples have been unraveled at the atomic level by electron crystallography. It is of significance to note that the 10-ring pore openings run perpendicular to the pentagonal nanoplates and nanoprisms. Moreover, the distinct crystal growth mechanisms, which result in the different unique morphologies and tunable twin domains, were further determined by electron crystallography combined with other techniques. Nonclassical growth involving the aggregation of amorphous aluminosilicate nanoparticles to the smooth ZSM-57-Na crystal surface dominates the ZSM-57-Na crystallization process. For the ZSM-57-K sample, the classical layer-by-layer growth through the addition of silica molecules to advancing steps on the crystal surface dominates the ZSM-57-K crystallization process. The different morphologies of both samples result in the distinct catalytic lifespan of the methanol conversion and selectivity of lower olefins.     

同晶外延生长法合成MFI型核壳复合分子筛

采用二次热液结晶法,以四丙基氢氧化铵水溶液预处理过的低硅ZSM-5分子筛为晶核,通过调控p H值、水量和晶化时间等二次结晶条件,在晶核上外延生长了高硅ZSM-5壳,制备了MFI/MFI核壳型复合分子筛。通过X射线衍射、扫描电镜、能量色散谱仪、透射电子显微镜、N2吸附-脱附和NH3-程序升温脱附等手段表征了所合成的核壳分子筛的晶体结构、表面形态及核/壳界面,并对它们的结构参数以及酸性进行了初步评估。结果表明,核壳复合分子筛的壳层由多层200 nm的MFI沸石晶粒组成;高硅ZSM-5分子筛壳层的生成,引入了介孔结构,显著增大了外比表面积;同时,核壳结构的形成降低了复合分子筛酸性和外表面的酸密度,但增加了弱酸量。当二次晶化母液p H值为8.5,H2O/SO2物质的量比为30,晶化时间为24 h时,高硅分子筛壳层更易可控生长。     

The growth of crystals in solution

The crystallization of sparingly soluble salts from their aqueous supersaturated solutions is discussed from the standpoint of two important applications; scale formation and biological mineralization. Theories of crystal growth are outlined and the importance of kinetic factors in determining the nature of the growing phases is discussed. The kinetic factors can be studied by using a highly reproducible seeded growth technique and under certain conditions secondary nucleation can also be induced on the surface of the inoculating seed crystals. The kinetics of crystallization of the alkaline earth surfaces and the calcium phosphates is discussed. In the latter systems, temperature, supersaturation, surface concentration, pH, ionic strength and the presence of foreign ions are important in determining the nature of the phase which grows on the added seed crystals. The mechanism of the retardation of crystal growth by added crystallization inhibitors is illustrated by the influence of organic phosphonate molecules upon the precipitation of calcium carbonate.     

Preparation and characterization of nanosized ZSM-5 zeolite using kaolin and investigation of kaolin content, crystallization time and temperature changes on the size and crystallinity of products

Nano sized ZSM-5 zeolite samples were synthesized successively from kaolin clay as alumina source having a large amount of quartz (39%) and silicic acid as silica source by hydrothermal treatment with NaOH in the presence of tetrapropylammonium hydroxide as a template. Then the effect of kaolin content, crystallization temperature and time on the size and crystallinity of the products were investigated. The prepared samples were characterized using XRD, SEM, EDS and FT-IR techniques. The results showed that the synthesized ZSM-5 zeolite samples were almost pure and their crystallization was almost complete. The average particle size, as determined by Debye-Scherrer equation, was in the range of 20-42 nm. Increasing kaolin content on crystal size was more effective than increase in crystallization temperature and time. Additional evidences for the nano sized ZSM-5 zeolite were the asymmetric stretch vibration band at 1225 cm^-1 in the FT-IR spectra and TEM images. The scanning electron micrographs of the synthesized zeolites showed that they are spherical shape crystals.     

Polymorph selection during the crystallization of Yukawa systems

Using molecular-dynamics simulations, we study the crystallization of supercooled liquids of charge-stabilized colloidal suspensions, modeled by the Yukawa (screened-Coulomb) potential. By modifying the value of the screening parameter lambda, we are able to invert the stability of the body-centered cubic (bcc) and face-centered cubic (fcc) polymorphs and study the crystal nucleation and growth in the domain of stability of each polymorph. We show that the crystallization mechanism strongly depends on the value of lambda. When bcc is the stable polymorph (lambda=3), the crystallization mechanism is straightforward. Both kinetics and thermodynamics favor the formation of the bcc particles and polymorph selection takes place early during the nucleation step. When fcc is the stable polymorph (lambda=10), the molecular mechanism is much more complex. First, kinetics favor the formation of bcc particles during the nucleation step. The growth of the post-critical nucleus proceeds through the successive cross-nucleation of the stable fcc polymorph on the metastable hcp polymorph as well as of the hcp polymorph on the fcc polymorph. As a result, polymorph selection occurs much later, i.e., during the growth step, than for lambda=3. We then extend our findings established in the case of homogeneous crystal nucleation to a situation of practical interest, i.e., when a seed of the stable polymorph is used. We demonstrate that the growth from the (111) face of a perfect fcc crystal into the melt proceeds through the same mechanisms.     

晶种导向干凝胶法制备成型ZSM-5分子筛

在干凝胶法制备ZSM-5 分子筛的体系中添加晶种导向剂, 控制分子筛的生长, 制备了纳米沸石组装的无粘结剂成型多级孔ZSM-5 分子筛, 一步完成纳米分子筛的制备及组装成型, 即克服了传统纳米粒子难以过滤分离的问题, 同时组装所形成的多级孔有助于改善分子在催化剂内的扩散, 从而提高催化反应效率. 以硅胶、薄水铝石为原料, 四丙基氢氧化铵(TPAOH)和ZSM-5 晶种导向胶作为粘结剂, 通过混捏、挤条得到直径2 mm的条状前驱物, 随后通过干凝胶转换法制备成型分子筛. 所用晶种导向剂组成为0.35TPAOH:1SiO₂:20H₂O:4C₂H₅OH. 通过X射线衍射(XRD), 热重(TG)分析和傅里叶变换红外(FTIR)光谱等方法对分子筛晶化过程进行了表征, 结果表明晶种导向剂加入量对分子筛生长速度及多级孔结构均有影响. 当所加晶种导向剂中TPAOH与SiO₂的摩尔比为0.025时, 经过3 h晶化, 分子筛相对结晶度达到100%. 扫描电镜(SEM)结果表明, 合成的分子筛尺寸约为200 nm, 组装形成的多级孔分子筛的介孔体积为0.28 cm³·g^-1. 通过NH₃ 程序升温脱附(NH₃-TPD)考察了所得成型分子筛的酸性, 发现该分子筛酸性与市售的粉末H-ZSM-5分子筛类似.     

ZSM-5分子筛结晶度及晶粒大小的影响因素

以硅溶胶为硅源,偏铝酸钠为铝源,用晶种法制备ZSM-5分子筛.考察了物料混合方式、陈化时间、晶化时间、晶化温度、碱度和水量等对ZSM-5分子筛相对结晶度和晶粒大小的影响.用X射线衍射仪(XRD)、扫描电子显微镜(SEM)和激光粒度分析等对所合成样品进行了表征.结果表明:在一定的高碱度条件下形成高浓度的硅铝酸盐凝胶,才能合成出晶化良好的样品,ZSM-5分子筛是按固相机理形成的;合成ZSM-5分子筛的相对结晶度和平均颗粒度均随晶化温度的升高及硅铝酸盐凝胶浓度的增加而增大,在室温陈化24 h、180℃晶化12～24 h时相对结晶度最高,平均颗粒度基本上与陈化时间无关.     

Synthesis of high-silica EU-1 zeolite in the presence of hexamethonium ions: a seeded approach for inhibiting ZSM-48

A seeded approach was developed to synthesize high-silica EU-1 zeolite via inhibiting the co-crystallization of ZSM-48 in the presence of hexamethonium (HM) ions. A systematic study was carried out to determine factors such as seed content and SiO(2)/Al(2)O(3) ratio, which influenced the crystallization of high-silica EU-1 and transformation of EU-1 into ZSM-48. Using EU-1 seeds, not only well-crystallized pure EU-1 zeolites with SiO(2)/Al(2)O(3) ratios more than 500 were synthesized, but also the co-crystalline of ZSM-48/EU-1 or pure ZSM-48 was obtained in control from silica-rich mixture gels. Furthermore, the kinetic features of the seeded synthesis of EU-1 zeolites with SiO(2)/Al(2)O(3) ratios of 55, 190, and 500 were examined. It was found that seeds played crucial roles in the decrease of apparent activation energy of EU-1 nucleation and inhibiting the transformation of EU-1 into ZSM-48. The HM and Al species performed synergistic roles to inhibit the formation ZSM-48 during high-silica EU-1 nucleation and crystal growth.     

ZSM-5、ZSM-57分子筛和丝光沸石间的转晶规律

考察了硅铝比、碱度、有机胺模板剂、晶化时间及温度等合成条件对ZSM-5、ZSM-57 分子筛和丝光沸石之间相互转晶的影响. 发现较高的碱度、较长的晶化时间有利于合成丝光沸石；较低的碱度、较高的诱导晶化温度、较长的晶化时间有利于合成低硅铝比的ZSM-57 分子筛；合成低硅铝比的ZSM-5分子筛则需要在能合成丝光沸石和ZSM-57 分子筛的碱度区间内精确调节碱度, 缩短晶化时间、降低诱导晶化温度、加入适当晶种, 有利于合成低硅铝比的ZSM-5 分子筛. 合成条件稍微改变, 会导致各种沸石之间发生转晶, 晶化产物出现两种或两种以上的晶型.     

Synthesis and crystallization kinetics of the novel ion exchanger Na<Subscript>4</Subscript>Ti<Subscript>4</Subscript>Si<Subscript>3</Subscript>O<Subscript>10</Subscript> for cesium removal

Thermodynamics and crystallization kinetics of the hydrothermal synthesis of Na₄Ti₄Si₃O₁₀ (NaTS) were systemically studied by both experiments and model simulation. Experimental results showed that the curve of crystallinity with time was a characteristic signmoid in the shape that indicated the crystallization of Na₄Ti₄Si₃O₁₀ was a typical spontaneous nucleation process on the laboratory scale. Crystallization of NaTS belongs to the liquid-liquid transformation mechanism and the reaction is endothermic (ΔH = 15.3 kJ/mol). A mathematic model of crystallization kinetics was developed to simulate the synthesis of NaTS. Runge-Kutta and simplex methods were adopted to solve the partial differential equations. Model results fitted well with the experimental data and showed that the synthesis process belongs to spontaneous nucleation and crystal growth. Moreover, the very small crystal growth constant (5.6·10⁻⁷) and gel dissolution constant (7.0·10⁻⁷) indicate they are the rate-limiting steps of the whole synthesis process.     

磁场影响聚合物本体结晶动力学的机理分析

在经典的热力学理论基础上,探讨了磁场对聚合物本体结晶过程的成核与生长的影响,建立了相关结晶动力学理论方程.初步认为,磁场产生的＂磁结晶效应＂可能是由于晶相与非晶相之间磁化率差异导致了两相之间磁化能的差异,也可能由于聚合物体系在结晶前会形成一种有序相,减小了体系的熵值,进而改变了结晶过程中的体系自由能,影响其成核与晶体生长,乃至整个结晶动力学方程.利用Matlab软件结合PLLA的各结晶参数值,绘制了结晶自由能与各成核临界参数之间的函数图像.结果表明,在低过冷度下,较小的自由能扰动可能导致较大的晶核临界参数变化.     

Role of orientation in kinetics of nucleation and growth of crystals in polymers

A theoretical framework is provided for generalizing the inferences drawn from the results of earlier experimental studies of kinetics of crystallization in oriented poly(ethylene terephthalate). The framework is obtained by combining extensions of classical nucleation theories in polymers^3,4 and a theory of crystal growth with anisotropic incorporation of segments into growing crystals.¹⁵ It is shown that, while a very strong dependence of rate of primary nucleation on orientation does exist, there is a only a much weaker dependence of rate of crystal growth on the orientation of the crystallizing polymer. The theoretical formulation provided here would allow qualitative estimates for comparison with experiments.     

未添加晶种结晶过程的中后期动力学模拟

以KNO₃-H₂O为模型体系, 考察了未添加晶种的间歇结晶过程动力学, 将历经爆发成核后的结晶体系近似为添加晶种的结晶体系. 并结合光学关联方法, 推导了可描述历经爆发成核后的晶体形成和生长速率模型. 模型中含有可反映结晶固相信息的透光率变量, 从而避免了以往模型仅靠液相浓度数据求解模型参数的不便. 运用该模型拟合未添加晶种结晶过程的中后期实验数据, 得到了KNO₃晶体的二次成核和生长动力学参数, 参数结果与文献中报道的添加晶种结晶过程的参数值相近. 在此基础上, 针对添加晶种的结晶过程, 提出了晶种添加量的定量设计方法, 并得到了实验的初步验证.     

配液结晶法制备溶菌酶蛋白质晶体的生长机理研究

采用配液结晶法制取了溶菌酶蛋白质晶体, 使用动态光散射测量了溶液中聚集体的颗粒度几率分布; 使用Zeiss显微镜测定了溶菌酶(110)晶面的生长速度. 实验表明: 随着蛋白质和NaCl浓度的增加, 溶液中聚集体的颗粒尺寸也相应增加. 随着反应时间的增加, 溶菌酶分子在溶液中的聚集反应, 逐渐达到平衡; 在蛋白质和NaCl浓度较高时, 溶菌酶晶体的(110)面生长较快, 而在蛋白质和NaCl浓度较低时, 该晶面生长较慢. 基于二维成核生长机理, 从晶体生长动力学理论方程出发, 计算了二维成核的形成能α＝4.01×10^－8 J•cm^－2.