Nanostructure formation in polymer thin films influenced by humidity

The influence of relative humidity (RH) during the film preparation on the surface morphology and on the material distribution of the resulting technical polymer blend films consisting of poly (methyl methacrylate) (PMMA) and poly (vinyl butyral) (PVB) is investigated by atomic force microscopy. Both pure polymers and polymer blends with different compositions of PVB/PMMA dissolved in tetrahydrofuran (THF) were used. Polymer films prepared under dry conditions (RH < 20%) are compared with those that have the same polymer composition but were prepared under increased humidity conditions (RH > 80%). The films consisting of the pure polymers showed a nonporous surface morphology for low‐humidity preparation conditions, whereas high‐humidity preparation conditions lead to porous PVB and PMMA films, respectively. These pores are explained as the result of a breath figure formation. In the case of the polymer blend films containing both polymers, porous or phase‐separated surface structures were observed even at low‐humidity conditions. A superposition of the effects of phase separation and breath figure formation is observed in the case of polymer blend films prepared under high‐humidity conditions. Atomic force microscopy (AFM) images taken before and after the treatment with ethanol as a selective solvent for PVB indicate that PMMA is deposited on top of a PVB layer in the case of the low‐humidity preparation process whereas for high‐humidity conditions the silicon substrate is covered with a PMMA film. Copyright © 2006 John Wiley & Sons, Ltd.     

Preparation of Proton Conductive Inorganic-Organic Hybrid Films Using Epoxycyclohexylethyltrimethoxysilane and Orthophosphoric Acid

Proton conductive inorganic-organic hybrid films, which show high proton conductivity at temperatures higher than 100°C with low humidification, have been prepared from epoxycyclohexylethyltrimethoxysilane (EHTMS), 3-glycidoxypropyltrimethoxysilane, and orthophosphoric acid by the sol-gel method. Self-supporting, flexible, and brownish transparent films with a thickness ranging from 150 to 300 μm were obtained. Differential thermal analyses and thermogravimetric measurements revealed that the films were stable up to about 200°C. Ionic conductivity of the films increased with an increase in the content of phosphoric acid in the films. The films with a molar ratio of P/Si = 1.75 retained a high conductivity of about 6 × 10^?4 S cm^?1 even after holding for 150 h under 0.7% relative humidity at 130°C. The conductivity of the films increased with an increase in the relative humidity and was about 1 × 10^?2 S cm^?1 under 20% relative humidity at 130°C.     

聚乳酸蜂窝状多孔膜的形成与控制

以单一组分聚L-乳酸(PLLA)为成膜材料,利用水辅助法制备了聚乳酸(PLLA)蜂窝状多孔膜.利用扫描电镜(SEM)和原子力显微镜(AFM)观察多孔膜形貌.研究溶剂、溶液浓度、环境温度和湿度等因素对所成多孔膜结构的影响.实验结果表明,高湿度环境和具有一定浓度的聚合物溶液是制备蜂窝状多孔膜的必要条件.溶剂的挥发性是形成规整蜂窝状孔结构的关键因素.环境相对湿度由43%增加到91%,PLLA多孔膜的孔径由(1.75±0.24)μm增加到(11.50±1.43)μm,且孔呈现六边形的蜂窝状结构.扫描电镜断面和AFM表明:膜表面形成了深度约为1.8μm的单层孔结构.通过控制溶液浓度、环境温度和湿度等因素来控制膜的表面形貌及其所成蜂窝状孔的大小.最佳的成膜条件为溶剂CH2Cl2,湿度75%RH,温度34℃,浓度3 wt%.讨论了蜂窝状多孔膜的形成机理.     

Influence of Surfactant and Humidity on Sol-Gel Macroporous Organosilicate Coatings

In the preparation of macroporous hydrophobic organosilicate films using methyltriethoxysilane (MTES) as precursor, the effects of surfactant addition, surfactant properties and atmospheric humidity were explored. As films dried, preferential evaporation of the ethanol resulted in an increase of the relative water content. This led to development of phase separation between the hydrophobic gel and the aqueous liquid and ultimately the formation of macropores. In the presence of surfactant, surfactant adsorption at the aqueous phase/gel interface affected the extent of phase separation therefore the resulting pores. Span 20 surfactant (HLB = 8.6) has lower compatibility with the aqueous phase than Tween 20 (HLB = 16.7) and effectively increases the hydrophobicity of the gel phase leading to the formation of larger pores. An increase in Span 20 content from 2 wt.% to 5 wt.% also increased pore size. Film porosity also increased significantly with humidity inside the coating chamber. It would appear that the increased porosity is a result of increased phase separation caused by reduced water evaporation at the higher humidity. Highly macroporous (up to 80% porosity), reproducible and uniform films were obtained by incorporating Span 20 surfactant into the coating solutions and performing dip coating at 80% relative humidity.     

Optically transparent superhydrophobic TEOS-derived silica films by surface silylation method

Optically transparent silica films were prepared at room temperature (~27°C) by keeping the molar ratio of TEOS:MeOH:H₂O (0.001 M NH₄F) constant at 1:19.29:6.20, respectively. A surface chemical modification of the films was done with alkylchlorosilanes at different concentrations from 0 to 1 vol. % and aging times varied from half to 2 h. The DMCS and TMCS surface modified silica films showed the static water contact angle of 146° and 162°, respectively. When the DMCS and TMCS modified films were cured at temperatures higher than 240 and 275°C, respectively, the films became superhydrophilic. Further, the humidity study was carried out at a relative humidity of 90% at 30°C temperature over 60 days. We characterized the water repellent silica films by Fourier transform infrared spectroscopy, scanning electron microscopy, atomic force microscopy, % of optical transmission, humidity tests and contact angle measurements.     

Monomer-Dimer Equilibrium of Rhodamine B Encapsulated in Si–Al and Si–Ti Binary-Oxide Thin Films

Si—Al and Si—Ti binary-oxide thin films including Rhodamine B (RB) have been prepared. They were dip-coated as a function of time after mixing of each sol-gel reaction system. The absorption and fluorescence spectra of the individual films have been observed. These spectra were analyzed in order to clarify the behavior of RB along with the change in the environment around the RB molecules, caused by the progress of the sol-gel reaction, in the fluid sol and the prepared thin films. Some amount of the RB dimers (H- and J-types) were formed in the Si—Al and Si—Ti binary-oxide films (Si : M = 75 : 25) prepared at the initial stage of the sol-gel reaction and aged under relative humidity of 60%. In the case of Si—Al binary-oxide films, the amount of the J-dimer decreased along with the reaction time at which the films were prepared, indicating that growing polymer networks of metal alkoxides around the RB molecules prevent the formation of the J-dimer. On the other hand, larger amounts of the H- and J-dimers were formed in the Si—Ti binary-oxide films prepared at longer reaction time of the solution. RB interacts more strongly with —TiOH compared with —AlOH. In the case of the Si—Ti binary-oxide films, with the progress of the sol-gel reaction, RB molecules in the prepared films easily cohere around the —TiOH and form the dimers because of increase in the amount of the —TiOH and contraction in the volume of the spaces where RB molecules exist.     

Properties of nitrocellulose‐coated and polyethylene‐laminated chitosan and whey films

Chitosan (chitosan acetic acid salt) and whey (65% protein) films were coated with a nitrocellulose lacquer or laminated with polyethylene to enhance their water resistance and gas barrier properties in humid environments. The barrier properties were measured by the Cobb₆₀ test and water‐vapor (100% relative humidity) transmission and oxygen (90% relative humidity) permeability tests. Mechanical properties were obtained with tensile tests. Packaging properties were studied with crease and folding tests. The Cobb₆₀ test revealed that the coated films were resistant to liquid water, at least for a short exposure time, if the coating thickness was at least 10–17 μm. Water‐vapor transmission rates comparable to those of polyethylene‐laminated films were obtained for coated chitosan at a coating thickness of 5–7 μm. The coated films possessed low oxygen permeability despite the high humidity. Coated films dried for 3 weeks showed oxygen permeabilities at 90% relative humidity that were similar to values for dry ethylene‐co‐vinyl alcohol at 0% relative humidity. The lacquer partly penetrated the whey films, and this led to excellent adhesion but poor lacquer toughness. The lacquer coating on chitosan was tougher, and it was possible to fold these films 90° without the coating fracturing if the coating thickness was small. The coated whey films were readily creasable. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 985–992, 2001     

Formation of hybrid nano-crystals in organic–inorganic films from a basic sol

Organic–inorganic films containing hybrid nanocrystals have been prepared by sol–gel processing in controlled conditions. We have systematically changed the temperature and the aging time of a precursor sol containing an organically modified alkoxide bearing an epoxy group, 3-glycidoxypropyltrimethoxysilane, to obtain a controlled crystallization of hybrid layered structures in hybrid films. The precursor sol has been aged at different temperatures, from 5 to 60 °C, and for 1, 2 or 3 days; the films have been deposited from the aged sol and immediately after characterized by X-ray diffraction, Fourier transform infrared spectroscopy and Raman spectroscopy. We have observed that the formation of the hybrid crystals can be obtained only when at least 50% of the epoxies are opened and a larger silica condensation is achieved. These conditions are reached after aging at 60 °C for 1 day, or at longer aging times when the sol is aged at lower temperatures. Transmission electron microscopy and optical polarized images have confirmed the formation of the hybrid crystals.     

Lyotropic and thermotropic phase transitions in films of ionene-alkyl sulfate complexes

Five [X,Y]-ionenes [(CH2)(X)N+(CH3)2(CH2)(Y)N+(CH3)2]nBr-(2n) were prepared (X = 3, 5; Y = 10, 12, 22). Using new preparation methods, dry, salt-free complexes with three n-alkyl sulfates (octyl, decyl, and dodecyl) were obtained. The ionenes and their complexes were characterized in methanol solution by light scattering, viscometry, and fluorescent probe studies. The solid materials were investigated by means of DSC, TG, and ATR-IR. Transparent films were formed from stoichiometric [3,10], [3,12], and [5,10]-ionene complexes with decyl and dodecyl sulfate. In the films, mesogenic phase transitions could be induced: dry films were optically isotropic; when exposed to elevated humidity, the films slowly became optically anisotropic because of a lyotropic transition to a hexagonal mesogenic phase. The relative humidity, at which the hexagonal phase developed, was distinct for each complex. The anisotropic phases were converted to isotropic in a thermotropic transition under controlled relative humidity at specific clearing temperatures, which were higher for dodecyl complexes than for decyl complexes. This thermotropic isotropic-anisotropic transition could be cycled several times, but partial hydrolysis of the alkyl sulfates reduced the reproducibility of transition points.     

Photosensitized heterogeneous chemistry of ozone on organic films

The interactions of ozone with benzophenone and phenol solid films have been investigated under simulated atmospheric conditions with respect to relative humidity, pressure, temperature, and O3 concentration using a coated flow tube reactor. The steady-state reactive uptake coefficients (gammass) of ozone on benzophenone films ranged from below 10(-6) in dark conditions to approximately 4 x 10(-6) under UV-A irradiation and decreased with increasing O3 concentration in the range 28-320 ppbv. A similar trend was observed for the initial uptake coefficient (gammai) which varied from ca. 1.5 x 10(-6) in the dark to approximately 7 x 10(-6) under UV-A irradiation. The uptake coefficients under irradiation were strongly dependent on the relative humidity (from 5 to 70%), with their lowest values at high humidity (70% RH). The ozone uptakes for multilayer coverage turned out to be independent of the deposited mass of the organic compound. The benzophenone-phenol mixture also showed photoenhanced uptake with a larger steady-state uptake under visible irradiation, approximately 2.9 x 10(-6). Contact angle measurements showed an increase of the organic film hydrophobicity for the benzophenone-phenol mixture upon combined exposure to light and ozone. A linear dependence of the kinetic values on the photon flux has been demonstrated and when extrapolated to the solar spectral irradiance would lead to uptake coefficients of approximately 10(-5). UV-vis analysis and contact angle measurements of the organic film after irradiation and ozone exposure showed relevant changes only in the mixture, with an increase in the hydrophobic character of the film and the appearance of a new absorption band up to 450 nm.     

Edible wheat gluten (WG) protein films

Commercial wheat gluten (WG) films, hard wheat gluten films and soft wheat gluten films, plasticized with glycerol have been cast from water–ethanol solutions. The effect of aging on various film properties has been investigated. The films were aged for about 6 months at 50% relative humidity and ~25 °C, and the mechanical (tensile strength and the percentage of elongation at break (E _b)), thermal (TG and DSC) and Attenuated Total Reflectance (ATR)-FTIR spectral properties have been studied. Changes in the protein structure were determined by ATR-FTIR spectroscopy. Films from soft WG exhibited the highest E _b (508%) and the highest TS (6.33 MPa). The TG analysis results show that the moisture content in all three kinds of WG protein films is about 5%. The absence of the glycerol phase transition in DSC curves implies that there is no separate phase containing glycerol in the WG protein-glycerol films with 40% glycerol.     

Biodegradable polymeric films based on microbial poly(3-hydroxybutyrate). Effect of gamma-radiation on mechanical properties and biodegradability

Two samples of microbial poly(3-hydroxybutyrate) (PHB) having different molecular weight were used for the preparation of films to be exposed to gamma radiation. The effect of radiation on those samples with high molecular weight increased the fragility of the film. Biodegradability increased with time and reached about 95% after 18 days. Weight-loss of both samples (irradiated and non-irradiated) after 23 days were 100%, for those films with molecular weight of 265 kD.     

Oxygen and oil barrier properties of microfibrillated cellulose films and coatings

The preparation of carboxymethylated microfibrillated cellulose (MFC) films by dispersion-casting from aqueous dispersions and by surface coating on base papers is described. The oxygen permeability of MFC films were studied at different relative humidity (RH). At low RH (0%), the MFC films showed very low oxygen permeability as compared with films prepared from plasticized starch, whey protein and arabinoxylan and values in the same range as that of conventional synthetic films, e.g., ethylene vinyl alcohol. At higher RH’s, the oxygen permeability increased exponentially, presumably due to the plasticizing and swelling of the carboxymethylated nanofibers by water molecules. The effect of moisture on the barrier and mechanical properties of the films was further studied using water vapor sorption isotherms and by humidity scans in dynamic mechanical analysis. The influences of the degree of nanofibrillation/dispersion on the microstructure and optical properties of the films were evaluated by field-emission scanning electron microscopy (FE-SEM) and light transmittance measurements, respectively. FE-SEM micrographs showed that the MFC films consisted of randomly assembled nanofibers with a thickness of 5–10 nm, although some larger aggregates were also formed. The use of MFC as surface coating on various base papers considerably reduced the air permeability. Environmental scanning electron microscopy (E-SEM) micrographs indicated that the MFC layer reduced sheet porosity, i.e., the dense structure formed by the nanofibers resulted in superior oil barrier properties.     

漆酚醛胺聚合物多孔膜的制备

以漆酚醛胺聚合物(UFDP)为成膜材料,利用水辅助自组装的固体基板展开法和水面展开法制备了漆酚醛胺聚合物多孔膜.研究了在静态(即不在聚合物表面吹扫氮气)高湿度环境下聚合物溶液浓度、环境湿度和固体基板等因素对多孔膜形貌的影响.结果表明,水面展开法更有利于形成单层的多孔膜而固体基板展开法得到的是多层的多孔膜.当UFDP聚合物浓度为6.0 mg/mL,环境相对湿度为90%时,用水面展开法制得的单层多孔膜的孔径分布较均匀.     

Gas permeabilities of polyurethane films for fresh produce packaging: Response of O2 permeability to temperature and relative humidity

Thermoplastic shape memory polyurethane (SMPU) polymers were synthesized, cast to films, and their gas barrier properties were characterized. In addition, performance of an optical method was assessed by measuring oxygen permeability (P_O2) of the films. P_O2 of the SMPU film was at least two times higher than that of low density polyethylene (LDPE and increased at higher relative humidity. Permselectivity (P_CO2/P_O2) of the SMPU film was 15, which is approximately three times higher than for LDPE. The film absorbed circa 18% water vapor at 98% relative humidity. The optical method agreed very well (maximum 20% deviation) with a standard carrier gas method in P_O2 measurement. Overall our results show that SMPU is an attractive polymer for fresh produce packaging.     

Contact angles of aluminosilicate clays as affected by relative humidity and exchangeable cations

Contact angles of aluminosilicate clays are difficult to determine. Not only does their small particle size present measurement difficulties, but contact angles may vary with relative humidity and cation composition. In this paper, we determined the effects of relative humidity and exchangeable cations on contact angles of three aluminosilicate clays (smectite, kaolinite, illite). Contact angles were measured on clay films with the sessile drop method under different relative humidity (19, 33, 75, 100%), and with clays saturated either with Na, K, Mg, or Ca. The results showed that the water contact angles on smectite increased with relative humidity between 19 and 75%, but for kaolinite and illite, little differences in water contact angles between 19 and 75% relative humidity were observed. For all three clays, however, the water contact angles decreased at 100% relative humidity as compared to the lower relative humidities. Cations affected not only the adsorption of water but also the surface charge, and both factors influenced the contact angles of the clays. Negligible effect of the different cations Na⁺, K⁺, Mg²⁺, or Ca²⁺ on contact angles was observed.     

Dynamic holography in bacteriorhodopsin/gelatin films: effects of light-dark adaptation at different humidity

This work examines the kinetics of dynamic holography responses in light-adapted and dark-adapted bacteriorhodopsin (BR) films at different humidity. We have demonstrated that the kinetics of the diffraction efficiency in wild type BR films is quite different in dark-adapted and light-adapted samples. The holographic recording kinetics, which depends on the duration of incubation in the dark after light adaptation at different humidity values, was studied in depth. A specially designed miniature cell containing a BR film was mounted inside the holographic set up to allow controlled humidity changes over a broad range. The diffraction efficiency kinetics at humidity values of 96-99% were quite different from the kinetics at 60-93% humidity. We found that humidity values of 90-93% were most optimal for dynamic holography recording using a gelatin film containing BR. In agreement with a calculation of the wavelength-dependent changes of the refractive index for dark-adapted and light-adapted BR samples using the Kramers-Kronig relation, the maximum difference in the refractive index and thus in the diffraction efficiency for dark-adapted and light-adapted BR films takes place at 630 nm, close to the wavelength of the He-Ne laser used.     

Piezoelectric properties of oriented deoxyribonucleate films

The piezoelectric effect due to shear in oriented films of DNA is strongly dependent on the relative humidity at which the films are equilibrated. Below about 60% relative humidity, the sign of the piezoelectric modulus is negative and its magnitude passes through a maximum with increasing temperature. This type of polarization appears to be due to the stress-induced orientation of dipoles in sugar-phosphate main chain. Above 75% relative humidity, water molecules are adsorbed by the bases and stabilize the ordered structure of double strand helices. In this crystalline state, the sign of the piezoelectric modulus is positive and its magnitude decreases markedly at about?75°C. This type of polarization appears to be due to the stress-induced orientation of dipoles in bases attached to the main chain. From comparisons between piezoelectric, elastic, and dielectric measurements, it is concluded that the piezoelectric relaxation observed at?75°C and 75% relative humidity is mainly due to the dielectric relaxation of the bases in the double helix.     

In situ prepared polypyrrole for low humidity QCM sensor and related theoretical calculation

In situ preparation of polypyrrole (Ppy) by photo-polymerization coated on a quartz crystal microbalance (QCM) as a low humidity sensor was reported. Different concentrations of Ppy films say 0 wt.% (as blank), 0.1, 1, and 10 wt.% were investigated to measure humidity concentrations between 14.7 and 5412.5 ppm_v. The adsorption/desorption behavior was also examined at humidity concentration 510.2 ppm_v. The sensitivities of 0, 0.1 and 1 wt.% Ppy films at 51.5 ppm_v were 0.143, 0.219 and 0.427, respectively. For 1 wt.% Ppy, the highest sensitivity was obtained. The slope and correlation coefficients (R²) for 1 wt.% Ppy at the ranges of 14.7–898.6 ppm_v were 0.0646 and 0.9909, respectively. A series of molecular simulations have been carried out to calculate bond energy for the water molecule interaction with Ppy, which was found to be 3 kcal/mol indicating the existence of hydrogen bonding during the sorption process. Based on Langmuir isotherm adsorption assumption, for 0.1 and 1 wt.% Ppy films, the association constants were 2606.30 and 5792.98, respectively. This larger association constant for 1 wt.% Ppy film explains higher sensitivity.     

湿空气下制备稳定的CsPbI2Br钙钛矿太阳电池

无机钙钛矿太阳能电池由于具有良好的热稳定性,高吸光系数等优点发展迅速。但无机钙钛矿材料对水分极其敏感,一般在惰性环境下中进行制备,操作复杂。本文通过简单的一步旋涂工艺,在无手套箱空气湿度条件下制备CsPbI₂Br无机钙钛矿薄膜,通过介孔TiO₂厚度的优化,对钙钛矿薄膜的结晶、成膜及稳定性进行了分析,发现在较厚基底介孔层上制备的钙钛矿晶粒大、无孔隙;随着基底厚度的减小,其上所形成的CsPbI₂Br薄膜禁带宽度(E_g)增大;电化学阻抗测试表明在较厚基底介孔层上制备的CsPbI₂Br钙钛矿具有更好的载流子提取与传输能力。对不同厚度介孔层上沉积的钙钛矿薄膜稳定性进行测试,发现CsPbI₂Br钙钛矿的稳定性随着介孔层厚度的增加而提高,在空气中做放置144 h后无明显变化。在空气湿度条件下组装成器件,获得到了8.16%的最佳光电转换效率,并且对器件无任何修饰及封装的情况下,在相对湿地低于35%的空气中放置72 h后保持最初效率的73%。