Precipitation of calcium carbonate by ultrasonic irradiation

Supersaturated solution of calcium carbonate ([Ca²⁺]=1.2 mmol/L, [HCO₃⁻]=3.2 mmol/L, pH=8.8, T=30±0.5 °C), a scale forming component, was irradiated by an ultrasonic homogenizer (24 kHz, 15–250 W/cm²) to study the factors that affect its precipitation rate. The factors of (1) depth of horn immersion, (2) ultrasonic intensity and horn tip size and (3) cavitation, which can affect the precipitation rate were investigated in this study. Ultrasonic irradiation was observed to accelerate the precipitation of calcium carbonate and it was found that there exists an optimum range of horn immersion depth for maximizing the precipitation rate. The experimental data also established that the precipitation rate was proportional to ultrasonic intensity and diameter of horn tip. These findings were correlated to the effects of physical mixing, that arises due to ultrasonic irradiation. However, the effect of cavitation in accelerating the precipitation rate was found to be small. Thus it is forwarded that the physical mixing effect, especially macrostreaming is the main factor that accelerates the precipitation rate of calcium carbonate during ultrasonic treatment. Further, neither the morphology nor the size of the calcium carbonate crystals formed were found to be affected by the ultrasonic irradiation.     

Reactive surface treatment for calcium carbonate filler in polypropylene

Calcium carbonate has been modified with three surface modifying systems based upon stearic acid, acrylic acid and a reactive coating comprising acrylic acid with dicumyl peroxide through dry blending. Polypropylene homopolymer was compounded with the coated and uncoated fillers (0 to 65 wt%) through twin screw extrusion. Infrared and extraction investigations showed that the acrylic acid coatings reacted extensively with the filler surface to produce both tightly bound and loosely bound calcium acrylate. Direct evidence for transfer grafting between the calcium acrylate and the polypropylene in the reactive coating was obtained through selective dissolution of the matrix phase and filler with hot xylene and dilute hydrochloric acid, respectively. For coatings without peroxide, complete dissolution of the compound into the inorganic and organic phases was possible, whilst for those with peroxide, an insoluble fraction was obtained. Infrared analysis showed that this was a grafted structure comprising calcium carbonate and polymer. For the filler coating containing acrylic acid with peroxide it was found that the amount of bound polymer at the filler surface was higher for compounds with larger filler loadings indicating a commensurate increase in the extent of the reaction at the filler surface for compounds with higher filler loadings.     

Ultrasonic-assisted eggshell extract-mediated polymorphic transformation of calcium carbonate

This study aimed to evaluate the combined effects of eggshell extract and ultrasonic irradiation on the polymorphic transformation of calcium carbonate (CaCO₃). In this context, XRD, Raman spectroscopy, SEM, AFM, TGA-FTIR, BET, and zeta potential analysis were used to identify and characterize the different polymorphs of CaCO₃ obtained in the absence and presence of eggshell extract in the media with and without ultrasonic irradiation. The morphology and polymorphic nature of the CaCO₃ crystals were observed to change, which indicated that the eggshell extract and ultrasonication influenced the structure and crystallization of CaCO₃. The structural analysis results indicated that the addition of eggshell extract to the media resulted in the full transformation of calcite to the vaterite polymorph. The results also showed that ultrasonic irradiation had a more significant influence on the BET specific surface area of the crystals compared to the eggshell extract media. Furthermore, a Box–Behnken design with response surface methodology was employed to determine the optimal operating conditions for CaCO₃ crystallization. The effects of stirring rate, extract concentration, and ultrasonic power on the BET surface area were investigated. The results show that the data sufficiently fit the second-order polynomial model. Understanding the eggshell extract-mediated polymorphic transformation with ultrasonic irradiation obtained in this study makes it possible to control the polymorphic formation and modify the product characteristics.     

土壤碳酸钙中红外光声光谱特征及其应用

测定并分析了碳酸钙(CaCO3)的中红外光声光谱及光谱特征,利用中红外光声光谱并结合主成分回归(PCR)、偏最小二乘回归(PLSR)和人工神经网络(GRNN)三种分析方法建立回归模型,分析了土壤CaCO3的含量。结果表明CaCO3具有丰富的中红外吸收,最强吸收峰波数在1 450cm-1,且干扰少,可以作为土壤CaCO3的特征吸收峰;三种回归建模方法所建模型线性都很好,PLSR和GRNN最好,相关系数(R2)均大于0.9,PCR次之,为0.847;验证样本预测能力PLSR和PCR最佳,R2大于0.9;GRNN次之,为0.882。偏最小二乘回归在校正和预测过程中的结果都非常好,RPD值均大于3.0,具有较强的适用性。     

Effects of additives and templates on calcium carbonate mineralization in vitro

The review focuses on the effects of several important additives and templates controlling the calcium carbonate crystals formation and the complexity of the crystal morphologies in vitro. Additives include soluble matrices extracted from shells and pearls, amino-acids, magnesium ions and collagen among others. Templates include modified single crystal silicon, natural biominerals among others. Mechanisms proposed to explain the phenomena are not systematic, further studies are necessary to explain how organic matrices mediate calcium carbonate mineralization.     

Surface modification of calcium carbonate: radical graft polymerization of vinyl monomers onto calcium carbonate surface initiated by azo groups introduced onto the surface

—The preparation of calcium carbonate modified by 12-hydroxystearate groups and the grafting of polymers onto the surface by the polymerization of vinyl monomers initiated by azo groups introduced onto the surface were investigated. The preparation of calcium carbonate modified by 12-hydroxystearate was achieved by the reaction of calcium chloride with sodium carbonate containing a small amount of sodium 12-hydroxystearate. The introduction of azo groups onto calcium carbonate was successfully achieved by the direct condensation of the carboxyl group of 4,4'-azobis(4-cyanopentanoic acid) with 12-hydroxystearate groups on the modified calcium carbonate using N,N'-dicyclohexylcarbodiimide as a condensing agent. It was found that the radical polymerization of vinyl monomers, such as methyl methacrylate (MMA), styrene, and N-vinylcarbazole (NVC), was initiated by azo groups introduced onto the surface, and the corresponding polymers were grafted onto the surface based on the propagation of polymer from the surface: the percentage of grafting of polyMMA, polystyrene, and polyNVC reached 5.7, 9.5 and 3.5%, respectively, at 70°C. The percentage of grafting was found to decrease with decreasing monomer concentration. The wettability of calcium carbonate surface was found to turn from hydrophilic to hydrophobic by the grafting of polymers.     

Aggregation modeling of calcium carbonate particles by Monte Carlo simulation

The mechanism on aggregation of spindle granular particles of calcite was investigated for the carbonation of calcium hydroxide in aqueous suspension for the purpose of controlling morphology of CaCO₃. The experimental carbonation process was carried out in a semi-batch bubble column reactor under different conditions. Although, fine rhombic nano-particles diameter ranged from 100 to 200 nm were obtained at 291 K, a higher temperature of 300 K provided spindle granular particles with a length of 1.0–1.5 μm and a width of 0.3–0.5 μm. The average crystallite size was 28 nm for the fine rhombic nano-particles and 43 nm for the spindle granules. Zeta potential measurement for the spindle granules indicated that the suspension tended to be aggregated during the carbonation process. The effect of the degree of particle aggregation on the shape of the obtained calcite particles was studied by Monte Carlo simulations. Our simulation results elucidated the dependence of aggregation on unit particles, i.e., primary particles, on the experiment carbonation condition where the spindle granules were formed out of the unit particles under the same condition as the experiments. In addition, the formation mechanism of the granules was investigated by applying classical nucleation theory to the present simulations.     

Rheological and NMR studies of polyethylene/calcium carbonate composites

Rheometry, 13C CP/MAS NMR spectra and 1H spin-lattice relaxation times T1 and T1rho have been employed to study the structure and molecular dynamics in composites of polyethylene (LDPE) with calcium carbonate filler. It has been found that the addition of the filler into the polymer leads to an increase in composite rigidity and a decrease in mobility in its crystalline regions. The presence of the filler affects the crystallization process making the crystal structure less perfect and reduces the size of the crystallites.     

Polymer surface modification and characterization of particulate calcium carbonate fillers

The efficacy of the surface treatment of particulate fillers depends on the chemical character of the components, on the method and conditions of the treatment, and on the amount of the treating agent. Here, the ultra-fine calcium carbonate is surface treated with 1, 2, 3 and 4 wt.% polyacrylic acid (PAA) synthesized by ourselves, which has strong ionic interaction and is an efficient surface modifier. The PAA coated filler is submitted to the measurement of the surface bonded amount, bonding efficacy, X-ray photoelectron spectroscopy (XPS) and inverse gas chromatography. Maximum efficacy is expected at the monolayer coverage of the surface, which is about 0.6 wt.% according to the calculation based on the way they are aligned and is basically in agreement with the “substrate overlayer” model based on the mole ratio of C²⁸⁶ and C²⁹⁰ taking no account of the possible underestimation because of the inaccuracy or because of the CH_x contamination present originally on the CaCO₃. The initial decrease of the mole ratio of C²⁹⁰/O and C²⁹⁰/Ca with the surface bonded PAA may indicate that the bonding interaction between the polymer and the filler surface is the leaving of one molecular carbon dioxide. The IGC measurement shows that there is a considerable surface tension falling in the case of the PAA modified filler compared with the reference. An abnormal high surface energy in the case of filler treated with 4% PAA is observed.     

Ultrasonic-assisted production of precipitated calcium carbonate particles from desulfurization gypsum

This study aimed to investigate the effect of ultrasonic application on the production of precipitated calcium carbonate (PCC) particles from desulfurization gypsum via direct mineral carbonation method using conventional and venturi tube reactors in the presence of different alkali sources (NaOH, KOH and NH₄OH). The venturi tube was designed to determine the effect of ultrasonication on PCC production. Ultrasonic application was performed three times (before, during, and after PCC production) to evaluate its exact effect on the properties of the PCC particles. Scanning electron microscope (SEM), X-ray diffraction (XRD), Atomic force microscope (AFM), specific surface area (SSA), Fourier transform infrared spectrometry (FTIR), and particle size analyses were performed. Results revealed the strong influence of the reactor types on the nucleation rate of PCC particles. The presence of Na⁺ or K⁺ ions in the production resulted in producing PCC particles containing only calcite crystals, while a mixture of vaterite and calcite crystals was observed if NH₄⁺ ions were present. The use of ultrasonic power during PCC production resulted in producing cubic calcite rather than vaterite crystals in the presence of all ions. It was determined that ultrasonic power should be conducted in the venturi tube before PCC production to obtain PCC particles with superior properties (uniform particle size, nanosized crystals, and high SSA value). The resulting PCC particles in this study can be suitably used in paint, paper, and plastic industries according to the ASTM standards.     

Synthesis of novel amorphous calcium carbonate by sono atomization for reactive mixing

Droplets of several micrometers in size can be formed in aqueous solution by atomization under ultrasonic irradiation at 2 MHz. This phenomenon, known as atomization, is capable of forming fine droplets for use as a reaction field. This synthetic method is called SARM (sono atomization for reactive mixing). This paper reports on the synthesis of a novel amorphous calcium carbonate formed by SARM. The amorphous calcium carbonate, obtained at a solution concentration of 0.8 mol/dm³, had a specific surface area of 65 m²/g and a composition of CaCO₃•0.5H₂O as determined using thermogravimetric/differential thermal analysis (TG-DTA). Because the ACC had a lower hydrate composition than conventional amorphous calcium carbonate (ACC), the ACC synthesized in this paper was very stable at room temperature.     

Investigation on NIR, coating mechanism of PS-b-PAA coated calcium carbonate particulate

Particulate calcium carbonate is treated by polystyrene (PS)/polyacrylic acid (PAA) block copolymer with varied amount. Coating efficiency is obtained by measuring the dissolve curve. The results of near-infrared (NIR) analysis reveal the thickness and structural information of the surface polymer layer. The alignment of PS-b-PAA chain on and the interaction of carboxyl with the calcite surface are deduced on the basis of X-ray photoelectron spectroscopy (XPS) results.     

Influence of silver nanoparticles on neurons and blood-brain barrier via subcutaneous injection in rats

Nanosilver has been widely used in medical biology; however, the distribution and interaction of nanosilver with cells is still unclear. There have been some reports demonstrating that nanoparticles can cross the blood-brain barrier (BBB). The present study investigated the accumulation of silver nanoparticles in the brain, and the effects of silver nanoparticles on BBB. Nanosilver and microsilver (62.8 mg/kg) particles were subcutaneously injected into rats. The rats were sacrificed at predetermined time points and the brains were obtained for ultrastructural observation and silver level detection. The results showed that silver nanoparticles could traverse the BBB and move into the brain in the form of particle. The silver nanoparticles can induce neuronal degeneration and necrosis by accumulating in the brain over a long period of time.     

Effect of amplitude and frequency of ultrasonic irradiation on morphological characteristics control of calcium carbonate

We have previously reported on the morphological control of calcium carbonate by changing synthetic conditions such as temperature, pH and degree of supersaturation in liquid reaction. The present study reports the effect of amplitude and frequency of ultrasonic irradiation on the particle size of calcium carbonate using a horn type ultrasonic apparatus at two different frequencies. The calcium carbonate precipitated by mechanical stirring had a particle size of about 20 μm. By contrast, the particle size of vaterite formed under ultrasonic irradiation was about 2 μm, with a specific surface area of 25–30 m²/g. The major polymorph of calcium carbonate formed by ultrasonic irradiation was vaterite with some calcite present. For 40 kHz ultrasonic irradiation, the specific surface area of the calcium carbonate increased with increasing amplitude. The particle size of vaterite formed at this frequency was about 2 μm, and its distribution was sharper than that obtained at 20 kHz. The mode diameter of the synthesized vaterite was found to decrease with increasing amplitude at 40 kHz.     

Micro‐Raman spectroscopy of pigments contained in different calcium carbonate polymorphs from freshwater cultured pearls

The metastable calcium carbonate polymorph vaterite has recently been found to occur commonly in freshwater cultured pearls from Japan and China. Organic pigment molecules in these vaterite regions of freshwater cultured pearls were analysed by resonance and near‐resonance micro‐Raman spectroscopy, in single spectra and in mapping modes and are compared with their aragonitic counterparts. Four different excitation wavelengths (487.9, 514.5, 532.2 and 632.8 nm) were used, resulting in differential increase of resolution for the pigments. Although vaterite areas were always lightly coloured (light yellow, light brown or white), ten different pigments were identified and a single colour is formed by a combination of three and up to nine polyenes of different lengths. The molecules were identified as unmethylated polyenes with effective chain lengths between 8 and 12 conjugated double bonds and FWHMs of 10 ± 2 cm⁻¹. Additionally, and for the first time in pearls, methylated polyenes were detected together with unmethylated pigments in aragonite. Polyenes with chain lengths shorter than 8 or longer than 12 were not found in vaterite, whereas both shorter and longer pigment chains were observed in aragonite from the same pearls. Pigments have lower concentrations in vaterite and are distributed more homogeneously, while they have higher concentrations in aragonite and are arranged along the annual growth lines of the pearls. Copyright © 2008 John Wiley & Sons, Ltd.     

Suppression of superparamagnetism in surface-oxidized nanocrystals

Summary Fe nanocrystals (particles with a size of some nanometers) were prepared by the inert-gas condensation method with subsequent oxidization. The average size of the particles in the thin oxide layer was determined to be about 30 ?. The samples were studied by M?ssbauer spectroscopy at various temperatures. Superparamagnetism seems to be suppressed in these samples. Furthermore, a two-stage decrease of the average hyperfine field was observed in the oxide layer. The Fe oxide-Fe interface anisotropy is proposed to be responsible for this phenomenon.

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Riassunto Si sono preparati nanocristalli di Fe (particelle con una dimensione di alcuni nanometri) per mezzo del metodo della condensazione di gas inerti con conseguente ossidazione. La misura media delle particelle nel fine strato di ossido è stata determinata intorno ai 30 ?. Si sono studiati i campioni attraverso la spettroscopia di M?ssbauer a varie temperature. In questi esempi il supermagnetismo sembra essere soppresso. Inoltre si è osservata una diminuzione del campo medio iperfino nello strato di ossido. L'anisotropia dell'interfaccia tra ossido di Fe e Fe è proposta come causa di questo fenomeno.

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Резюме Используя метод конденсации в инертном газе с последующим окислением, приготовляутся нанокристаллы железа (частицы с размерами порядка нанометров). Средние размеры частиц в тонком слое окисла составляют около 30 ?. Полученные образцы исследуются с помощью Мессбаузровской спектроскопии при различных температурах. Наблюдается двух-ступенчатое уменьшение среднего сверхтонного поля в слоях окисла. Предполагается, что анизотропия границы раздела между окислом железа и железом является ответственной за это явление.

     

The use of contact angle measurements to estimate the adhesion propensity of calcium carbonate to solid substrates in water

We have studied a series of solids using contact angle measurements; stainless steel, gold, aluminium, titanium nitride and PTFE that are frequently used in domestic water environments. It was found the influence of electron-donor (γ⁻) and electron-acceptor (γ⁺) free energies on material scaling rate was dominated by water wetting angles, providing materials exhibit an average roughness below 100 nm. The γ⁻ component had the greatest influence on theoretical adhesion, while γ^LW, (Lifshitz-van der Waals) γ⁺ and γ^AB (acid-base) had little effect. From the materials analysed, amorphous carbon coatings were least adhesive, while ‘kettle coating’ and highly roughened steel the most adhesive. The size and distribution of asperities also influenced the polar free energies and subsequent adhesion due to fluctuations in the wetting angle. The results obtained indicate works of adhesion can be used as a complementary technique with Lewis acid-base theory to deliver useful information about the propensity of scale to deposit on solids.     

Fabrication and anti-frosting performance of super hydrophobic coating based on modified nano-sized calcium carbonate and ordinary polyacrylate

Nano-sized calcium carbonate (CaCO₃) particles were modified by heptadecafluorodecyl trimethoxysilane under acidic water condition. An ordinary polyacrylate prepared via radical copolymerization of methyl methacrylate, butyl acrylate, acrylic acid and β-hydroxyethyl methacrylate was used as the binder to form hydrophobic coatings with the modified CaCO₃. Super hydrophobic coating with water contact angle of 155° was obtained from modified CaCO₃ and the polyacrylate at their weight ratio of 8/2 by a simple procedure. Based on surface analysis by scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS), the super hydrophobicity can be attributed to both the surface microstructure and surface enrichment of fluoroalkyl chains. Due to a low water sliding angle, carbon black powder on super hydrophobic surface was easily removed by rolling water droplet. Furthermore, the anti-frosting performance of different surfaces was investigated, which indicated that the frost formed on superhydrophobic surface was greatly retarded compared with that on bare copper surface. The surface kept super hydrophobicity even after freezing-thawing treatment for 10 times.