Upper critical solution temperature type phase behavior of poly(styrene‐co‐acrylonitrile) blends with poly(styrene‐co‐n‐phenyl maleimide) and their interaction energies

To enhance the heat resistance of poly(styrene‐co‐acrylonitrile‐co‐butadiene), ABS, miscibility of poly(styrene‐co‐acrylonitrile), SAN, with poly(styrene‐co‐n‐phenyl maleimide), SNPMI, having a higher glass transition temperature than SAN was explored. SAN/SNPMI blends casted from solvent were immiscible regardless of copolymer compositions. However, SNPMI copolymer forms homogeneous mixtures with SAN copolymer within specific ranges of copolymer composition upon heating caused by upper critical solution temperature, UCST, type phase behavior. Since immiscibility of solvent casting samples can be driven by solvent effects even though SAN/SNPMI blends are miscible, UCST‐type phase behavior was confirmed by exploring phase reversibility. When copolymer composition of SNPMI was fixed, the phase homogenization temperature of SAN/SNPMI blends was increased as AN content in SAN copolymer increased. To understand the observed phase behavior of SAN/SNPMI blend, interaction energies of blends were calculated from the UCST‐type phase boundaries by using the lattice‐fluid theory combined with a binary interaction model. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1131–1139, 2008     

Imidazolium‐modified clay‐based ABS nanocomposites: a comparison between melt‐blending and solution‐sonication processes

Acrylonitrile–butadiene–styrene (ABS) nanocomposites containing imidazolium‐modified montmorillonite have been prepared by melt‐blending (MB) and solution‐sonication in order to study the effects of processing on the morphology and properties of the polymer/clay composites. The structure‐property relationships of the prepared composites have been studied by means of X‐ray diffraction (XRD), transmission electron microscopy (TEM), mechanical testing, dynamic‐mechanical analyses (DMA), thermal gravimetrical analyses (TGA), fluorescence probe confocal microscopy, and fluorescence spectroscopy (FS). X‐Ray and TEM show that both nanocomposites have a mixed intercalated/exfoliated structure. Fluorescence probe confocal microscopy reveals that the sonicated sample has a more homogeneous dispersion: this result is confirmed by the values of elongation at break and flexural elastic modulus measured for the composites. Fluorescence spectroscopy has also been used to investigate the distribution of clay in the composites and results indicate that clay layers in ABS are preferentially located in the styrene‐acrylonitrile (SAN) phase, independent of the dispersion process used. Published in 2008 by John Wiley & Sons, Ltd.     

Morphological development and rheological changes of phenoxy/SAN blends during in‐situ polymerization

This article reports the results of an investigation into the time‐dependent morphological and rheological changes that accompany the in‐situ polymerization of blends composed of poly(hydroxyether of bisphenol A) (phenoxy) and poly(styrene‐co‐acrylonitrile) (SAN). The rheological behavior was monitored continuously during the in‐situ polymerization, whereas the miscibility and phase structure of blends formed in situ were examined at discrete stages of polymerization by differential scanning calorimetry and transmission electron microscopy. In the blend with 30 wt % SAN, a co‐continuous blend morphology was associated with gradual changes in the dynamic moduli, suggesting that phase separation proceeded by spinodal decomposition (SD). In contrast, phenoxy‐rich dispersions were uniformly dispersed in a continuous SAN‐rich matrix in the blend with 50 wt % SAN, and the corresponding rheological signature revealed a sharp initial increase in the dynamic moduli, followed by slower growth after long times, indicative of phase separation via nucleation and growth (NG). The rheological property changes are closely related to morphology development and mechanisms of phase separation induced duringin‐situ polymerization. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2614–2619, 2007     

Microphase separation in poly(acrylonitrile–butadiene–styrene) (ABS) studied with paramagnetic spin probes. I. Electron spin resonance spectra

Microphase separation in poly(acrylonitrile–butadiene–styrene) (ABS) was studied as a function of the butadiene content and method of preparation with electron spin resonance (ESR) spectra of nitroxide spin probes. Results for the ABS polymers were evaluated by comparison with similar studies of the homopolymers polybutadiene (PB), polystyrene (PS), and polyacrylonitrile (PAN) and the copolymers poly(styrene‐co‐acrylonitrile) (SAN) and poly(styrene‐co‐butadiene) (SB). Two spin probes were selected for this study: 10‐doxylnonadecane (10DND) and 5‐doxyldecane (5DD). The probes varied in size and were selected because their hydrocarbon backbone made them compatible with the polymers studied. The ESR spectra were measured in the temperature range 120–420 K and were analyzed in terms of line shapes, line widths, and hyperfine splitting from the ¹⁴N nucleus; the appearance of more than one spectral component was taken as an indication of microphase separation. Only one spectral component was detected for 10DND in PB, PS, and PAN and in the copolymers SAN and SB. In contrast, two spectral components differing in their dynamic properties were detected for both probes in the three types of ABS samples studied and were assigned to spin probes located in butadiene‐rich domains (the fast component) and SAN‐rich domains (the slow component). The behavior of the fast component in ABS prepared by mass polymerization suggested that the low‐T_g (glass‐transition‐temperature) phase was almost pure PB. The corresponding phase in ABS prepared by emulsion grafting also contained styrene and acrylonitrile monomers. A redistribution of the spin probes on heating occurred with heating near the T_g of the SAN phase, suggesting that the ABS polymers as prepared were not in thermodynamic equilibrium. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 415–423, 2002; DOI 10.1002/polb.10109     

Mechanical properties of polymer‐blend nanocomposites with organoclays: Polystyrene/ABS and high impact polystyrene/ABS

Thirty‐three polystyrene (PS)/acrylonitrile‐butadiene‐styrene (ABS) and high impact PS/ABS polymer blends with organoclay and copolymer additives were prepared by melt processing using different mixing sequences in order to test the putative capability of clay to perform a compatibilizing role in polymer blends. In general, the addition of clay increased the tensile modulus and had little effect on tensile strength. For the blends studied in this work, the addition of organoclays caused a catastrophic reduction in impact strength, a critical property for commercial viability. The polymer‐blend nanocomposites adopted a structure similar to that for ABS/clay nanocomposites as determined by X‐ray diffraction and transmission electron microscopy. It is suggested that clay reinforcement inhibits energy absorption by craze formation and shear yielding at high strain rates. Simultaneous mixing of the three components provided nanocomposites with superior elongation and energy to failure compared to sequential mixing. The clay pre‐treated with a benzyl‐containing surfactant gave the best overall properties among the various organoclays tested and of the two clay contents studied 4 wt % was preferred over 8 wt % addition. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Blends of poly(2,6–dimethyl–1,4–phenylene oxide) with styrene copolymers

Binary blends of poly(2,6–dimethyl–1,4–phenylene oxide) (PPE) with various styrene copolymers were investigated. Poly(styrene–co–acrylonitrile) (SAN), poly[styrene–co–(methyl methacrylate)] (SMMA), poly[styrene–co–(acrylic acid)] (SAA) and poly[styrene–co–(maleic anhydride)] (SMA) are only miscible with PPE when the amount of comonomer is rather small. From calculated binary interaction densities it can be concluded that the strong repulsion between PPE and comonomer limits miscibility. In blends of PPE with SAN, as well as with ABS, the inter-facial tension between the blend components is significantly reduced upon addition of polystyrene–block–poly–(methyl methacrylate) diblock copolymers (PS–b–PMMA) and polystyrene–block–poly (ethylene–co–butylene)–block–poly–(methyl methacrylate) triblock copolymers (PS–b–PEB–b–PMMA). They show a profound influence on morphology, phase adhesion and mechanical blend properties.     

The tensile properties of HNO3‐treated carbon fiber reinforced ABS/PA6 composites

In this study, acrylonitrile‐butadiene‐styrene (ABS) terpolymer was reinforced with HNO₃‐treated short carbon fibers (SCFs) [(hollow carbon fibers (HCFs)]. The effects of HCF concentration on the tensile properties of the composites were examined. Increasing the HCF concentration in the ABS matrix from 10 to 30 wt% resulted in improved tensile strength and tensile modulus. To obtain a strong interaction at the interface, polyamide 6 (PA6) at varying concentrations was introduced into the ABS/10 wt% SCF composite. The incorporation and increasing amount of PA6 in the composites increased tensile properties of the ABS/PA6/HCF systems due to the improved adhesion at the interface, which was confirmed by the ratio of tensile strength as an adhesion parameter. These results were also supported by scanning electron micrographs of the ABS/PA6/HCF composites, which exhibited an improved adhesion between the SCFs and the ABS/PA6 matrix. Copyright © 2009 John Wiley & Sons, Ltd.     

Synergistic effect of polyfunctional silane coupling agent and styrene acrylonitrile copolymer on the water‐resistant and mechanical performances of glass fiber–reinforced polyamide 6

Adverse effects of a high‐water absorption rate on properties of a glass fiber–reinforced polyamide 6 (GF‐PA6) composite significantly reduce performance and limit application in humid environments. In this paper, a polyfunctional silane (PFS) coupling agent with amino (–NH₂) and imino (–NH) groups and styrene acrylonitrile copolymer (SAN) were added to a composite, GF‐PA6, to prepare GF‐PA6/SAN/PFS composites via melt blending in a twin‐screw extruder. The effects of SAN and PFS content on the static and dynamic mechanical properties of the composites before and after water absorption were investigated in detail. The microstructure of the fracture surface was analyzed by a scanning electron microscope (SEM). The results show that the addition of SAN and PFS could effectively inhibit water absorption of the GF‐PA6 composites. The alkoxyl groups on PFS reacted chemically with the nitrile groups of SAN, which enriched SAN on the interface between the fiber and matrix during the extrusion and mixing process to improve the effect of water prevention. Therefore, the mechanical properties of the wet state were notably improved while preventing water from permeating the interface by only the addition of a small amount of SAN and PFS. Dynamic mechanical analysis (DMA) results showed that the addition of PFS improved the compatibility of PA6 with SAN and enhanced the interface adhesion between fiber and PA6. In terms of test result of the comprehensive performance, 10 phr SAN with 0.6 phr PFS was the best dosage.     

Evaluation of the interaction parameter for poly(ε‐caprolactone)/poly(styrene‐co‐acrylonitrile) blends

In this article, the miscibility of poly(ε‐caprolactone) (PCL) with poly(styrene‐co‐acrylonitrile) (SAN) containing 25 wt % of acrylonitrile is studied from both a qualitative and a quantitative point of view. The evidences coming from thermal analysis (differential scanning calorimetry) demonstrate that PCL and SAN are miscible in the whole range of composition. The Flory interaction parameter χ_1,2 was calculated by the Patterson approximation and the melting point depression of the crystalline phase in the blends; in both cases, negative values of χ_1,2 were found, confirming that the system is miscible. The interaction parameter evaluated within the framework of the mean field theory demonstrates that the miscibility of PCL/SAN blends is due to the repulsive interaction between the styrene and acrylonitrile segments in SAN. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Specific interaction governing the melt intercalation of clay with poly(styrene‐co‐acrylonitrile) copolymers

In the melt intercalation of cation‐exchange clay, mixtures of montmorillonite and poly(styrene‐co‐acrylonitrile) (SAN) with various acrylonitrile contents were studied to examine the effect of specific interaction. When organic molecules with hydroxyl groups were used as intercalants for the clay, the amount of SAN penetrating the gallery of the layered structure of the clay and the corresponding increase in the gallery height occurred at a much higher rate because of the attractive specific interaction between acrylonitrile groups and polar groups on the clay surface. However, there was a limit to the increase in the gallery height, and the tendency for the gallery height to increase with the acrylonitrile group content disappeared when the acrylonitrile content was greater than 30 wt %, implying that excessive attractive interaction on the clay surfaces and polymer molecules glued the two adjacent silicate layers together; consequently, the increase in the gallery height could not be accomplished. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2430–2435, 2001     

ABS的MAH/St多单体熔融接枝及其对PA6/ABS共混体系相形态和力学性能的影响

通过多单体熔融接枝的方法制备出了具有较高接枝率的ABS接枝物 (ABS g (MAH co St) ) ,并对其接枝机理进行了初步探讨 .研究表明 ,MAH、St接枝ABS时 ,反应主要发生在ABS中聚丁二烯的双键部位 .同时 ,当MAH与St的用量比约为 1:1时接枝率达到最高 .ABS g (MAH co St)作为尼龙 6 (PA6 ) ABS共混体系相容剂起到了良好的增容效果 .实验证明 ,相容剂使用前后 ,共混物的相区尺寸由几十 μm减小到 1μm以下 ,且分布更加均匀 ;共混物的拉伸强度和冲击强度等力学性能也同时得到均衡改善 .     

Preparation of the polymer–clay nanocomposites in exfoliated state by interface stabilization

To suppress the repulsive interfacial energy between hydrophilic clay and a hydrophobic polymer matrix for polymer–clay nanocomposites, a third component of amphiphilic nature such as poly(?‐caprolactone) (PCL) was introduced into the styrene–acrylonitrile copolymers (SAN)/Na‐montmorillonite system. Once ?‐caprolactone was polymerized in the presence of Na‐montmorillonite, the successful ring‐opening polymerization of ?‐caprolactone and the well‐developed exfoliated structure of PCL/Na‐montmorillonite mixture were confirmed. Thereafter, SAN was melt‐mixed with PCL/Na‐montmorillonite nanocomposite, and the SAN matrix and PCL fraction were completely miscible to form a homogeneous mixture with retention of the exfoliated state of Na‐montmorillonite, exhibiting that PCL effectively stabilizes the repulsive polymer–clay interface and contributes to the improvement of the mechanical properties of nanocomposites. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 246–252, 2004     

Compatibilization level effects on the structure and mechanical properties of rubber‐modified polyamide‐6/clay nanocomposites

Exfoliated polyamide‐6 (PA6)/organically modified montmorillonite clay (OMMT) nanocomposites (PNs) were modified with partially maleinized styrene–ethylene/butadiene–styrene triblock copolymers (SEBS) at three maleinization levels in an attempt to link in these materials high toughness with appropriate small‐strain and fracture tensile properties. OMMT stayed only in the PA6 matrix, and no preferential location in the matrix/rubber interphase was observed. The increased dispersed phase size upon the addition of OMMT was attributed to interactions between maleic anhydride (MA) functionalized SEBS and the surfactant of OMMT. The rubber particle size generally decreased when the MA content of SEBS increased, and this indicated compatibilization. The subsequent good adhesion led to tough nanocomposites across a wide range of both strain rates and fracture modes. As the critical interparticle distance (τ_c) decreased with the MA content, and the other parameters that could influence the surface‐to‐surface mean interparticle distance did not change, it is proposed that in these PNs higher adhesion leads to a smaller τ_c value. Finally, the presence in the matrix of a nanostructured clay makes the rubber content necessary for the toughness jump to increase and τ_c to decrease. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3611–3620, 2005     

Impact fracture toughness of polyamide‐6/montmorillonite nanocomposites toughened with a maleated styrene/ethylene butylene/styrene elastomer

Polyamide‐6 (PA6)/montmorillonite (MMT) nanocomposites toughened with maleated styrene/ethylene butylene/styrene (SEBS‐g‐MA) were prepared via melt compounding. Before melt intercalation, MMT was treated with an organic surfactant agent. Tensile and impact tests revealed that the PA6/4% MMT nanocomposite fractured in a brittle mode. The effects of SEBS‐g‐MA addition on the static tensile and impact properties of PA6/4% MMT were investigated. The results showed that the SEBS‐g‐MA addition improved the tensile ductility and impact strength of the PA6/4% MMT nanocomposite at the expenses of its tensile strength and stiffness. Accordingly, elastomer toughening represents an attractive route to novel characteristics for brittle clay‐reinforced polymer nanocomposites. The essential work of fracture (EWF) approach under impact drop‐weight conditions was used to evaluate the impact fracture toughness of nanocomposites toughened with an elastomer. Impact EWF measurements indicated that the SEBS‐g‐MA addition increased the fracture toughness of the PA6/4% MMT nanocomposite. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 585–595, 2005     

Processing and morphological development of carbon black filled conducting blends using a binary host of poly(styrene co‐acrylonitrile) and poly(styrene)

The effects of host/filler interactions, processing, and morphological development of low percolation threshold (Φ_c) conducting blends were investigated. It was found that the value of Φ_c was dramatically reduced by the isolation of the carbon black (CB) conducting filler at the cocontinuous interface of a binary poly(styrene) (PS) and poly(styrene co‐acrylonitrile) (SAN) insulating host, resulting in a multiple percolation effect. Accumulation of the filler at the interface was possible due to the incompatibility of the CB filler with the PS phase and partial compatibility with the SAN phase. The best results were obtained by initially dispersing the CB in the PS phase during melt‐ blending, followed by the addition of the SAN phase. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 3106–3119, 2000     

Effect of PBT molecular weight and reactive compatibilization on the dispersed‐phase coalescence of PBT/SAN blends

Poly(butylene terephthalate) (PBT)/styrene‐acrylonitrile copolymer (SAN) blends were investigated with respect to their phase morphology. The SAN component was kept as dispersed phase and PBT as matrix phase and the PBT/SAN viscosity ratio was changed by using different PBT molecular weights. PBT/SAN blends were also compatibilized by adding methyl methacrylate‐co‐glycidyl methacrylate‐co‐ethyl acrylate terpolymer, MGE, which is an in situ reactive compatibilizer for melt blending. In noncompatibilized blends, the dispersed phase particle size increased with SAN concentration due to coalescence effects. Static coalescence experiments showed evidence of greater coalescence in blends with higher viscosity ratios. For noncompatibilized PBT/SAN/MGE blends with high molecular weight PBT as matrix phase, the average particle size of SAN phase does not depend on the SAN concentration in the blends. However noncompatibilized blends with low molecular weight PBT showed a significant increase in SAN particle size with the SAN concentration. The effect of MGE epoxy content and MGE molecular weight on the morphology of the PBT/SAN blend was also investigated. As the MGE epoxy content increased, the average particle size of SAN initially decreased with both high and low molecular weight PBT phase, thereafter leveling off with a critical content of epoxy groups in the blend. This critical content was higher in the blends containing low molecular weight PBT than in those with high molecular weight PBT. At a fixed MGE epoxy content, a decrease in MGE molecular weight yielded PBT/SAN blends with dispersed nanoparticles with an average size of about 40 nm. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Polyamide‐6/natural clay mineral nanocomposites prepared by solid‐state shear milling using pan‐mill equipment

The polyamide‐6 (PA6)/natural clay mineral nanocomposites were successfully prepared by solid‐state shear milling method without any treatment of clay mineral and additives. PA6/clay mixture was pan‐milled to produce PA6/clay compounding powder, using pan‐mill equipment. The obtained powder as master batch was diluted with neat PA6 to prepare composites by a twin‐screw extruder. The clay silicate layers were found to be partially exfoliated and dispersed homogeneously at nanometer level in PA6 matrix. The rheological measurements and mechanical properties of nanocomposites were characterized. The shear viscosities of nanocomposites were higher than that of pure PA6, and tensile strength and tensile modulus increased, but Izod impact strength decreased, with increasing concentration of clay. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 249–255, 2006     

Studies of ABS-graft-maleic anhydride/clay nanocomposites: Morphologies, thermal stability and flammability properties

ABS-g-MAH (maleic anhydride) with different grafting degree, ABS/OMT (organo montmorillonite) and ABS-g-MAH/OMT nanocomposites were prepared via melt blending. The grafting reaction, phase morphology, clay dispersion, thermal properties, dynamic mechanical properties and flammability properties were investigated. FTIR spectra results indicate that maleic anhydride was successfully grafted onto butadiene chains of the ABS backbone in the molten state using dicumyl peroxide as the initiator and styrene as the comonomer and the relative grafting degree increased with increasing loading of MAH. TEM images show the size of the dispersed rubber domains of ABS-g-MAH increased and the dispersion is more uniform than that of neat ABS resin. XRD and TEM results show that intercalated/exfoliated structure formed in ABS-g-MAH/OMT nanocomposites and the rubber phase intercalated into clay layers distributed in both SAN phase and rubber phase. TGA results reveal the intercalated/exfoliated structure of ABS-g-MAH/OMT nanocomposites has better barrier properties and thermal stability than intercalated ones of ABS/OMT nanocomposites. The T_g of ABS-g-MAH/OMT nanocomposites was also higher than that of neat ABS/OMT nanocomposites. The results of cone measurements show that ABS-g-MAH/OMT nanocomposites exhibit significantly reduced flammability when compared to ABS/OMT nanocomposites even at the same clay content. The chars of ABS-g-MAH/OMT nanocomposites were tighter, denser, more integrated and fewer surface microcracks than ABS/OMT residues.     

Selective Localization and Migration of Multiwalled Carbon Nanotubes in Blends of Polycarbonate and Poly(styrene‐acrylonitrile)

Multiwalled carbon nanotubes (MWNTs) have been introduced into blends of polycarbonate (PC) and poly(styrene‐acrylonitrile) (SAN) by melt mixing in a microcompounder. Co‐continuous blends are prepared by either pre‐compounding low amounts of nanotubes into PC or SAN or by mixing all three components together. Interestingly, in all blends, regardless of the way of introducing the nanotubes, the MWNTs were exclusively located within the PC phase, which resulted in much lower electrical resistivities as compared to PC or SAN composites with the same MWNT content. The migration of MWNTs from the SAN phase into the PC phase during common mixing is explained by interfacial effects.

     

Effect of dispersion and selective localization of carbon nanotubes on rheology and electrical conductivity of polyamide 6 (PA6), Polypropylene (PP), and PA6/PP nanocomposites

Nanocomposites were prepared by adding 1–3 vol % multiwalled carbon nanotubes (MWCNTs) to polyamide 6 (PA6), polypropylene (PP), and their co‐continuous blends of 60/40 and 50/50 volume compositions. Because of the good interaction and interfacial adhesion to the PA6, nanotubes were disentangled and distributed evenly through nanocomposites containing PA6. In contrast, lack of active interactions between the matrix and the CNTs resulted in poor tube dispersion in PP. These observations were then verified by studying the rheology and electrical conductivity of their respective nanocomposites. Absence of percolated CNT clusters and possible wrapping of the tubes by PA6 resulted in low electrical conductivity of PA6/CNT nanocomposites. On the other hand, despite the weak dispersion of the tubes, electrical conductivities of PP/CNT nanocomposites were much higher than all other counterparts. This could be the result of good three‐dimensional distribution of the agglomerated bundles and secondary aggregation of tubes in PP. Adding CNTs to blends of PA6/PP (60/40 and 50/50) resulted in almost full localization of carbon nanotubes in PA6, leading to their higher effective concentration. At the same CNT loadings, the blend nanocomposites had three to seven orders of magnitude higher electrical conductivity than pure PA6. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 368–378