Ink‐Jet Printing of Electron Donor/Acceptor Blends: Towards Bulk Heterojunction Solar Cells

Summary: We illustrate the ink‐jet printing of a thin‐film library of donor/acceptor systems useful in bulk heterojunction solar cells and their characterization utilizing a UV‐vis/fluorescence plate reader and an optical profilometer. In addition, the morphology of the films has been examined by atomic force microscopy (AFM). The ink‐jet processing technology allows printing of arrays of different donor/acceptor compositions on one substrate as well as the subsequent fast optical screening of the electron transfer processes. The investigated films consist of blends of a poly(methyl methacrylate) polypyridyl ruthenium(II ) copolymer (RuPMMA) as electron donor material (p‐type) and C₆₀ fullerene (PC₆₀BM) as well as heptyl viologen (C₇‐V) derivatives as electron acceptor materials (n‐type).

Ink‐jet printing process and investigated donor/acceptor pair (RuPMMA‐PC₆₀BM).     

Polymer‐Based Rectifying Diodes on a Glass Substrate Fabricated by Ink‐Jet Printing

Summary: The fabrication of polymer diodes on a glass substrate by an ink‐jet printing technique is reported. Both an n‐type semiconductive polymer, poly[2‐methoxy‐5‐(2‐ethylhexyloxy)‐1,4‐(1‐cyanovinylene)phenylene] (CN‐PPV), and a p‐type semiconductive polymer, polypyrrole (PPy) or poly(3,4‐ethylenedioxythiophene) (PEDOT), were printed through a piezoelectric ink‐jet printer. The printed CN‐PPV/PPy and CN‐PPV/PEDOT diodes showed good rectifying characteristics. These results indicate the potential of the low‐cost ink‐jet printing technique to produce polymer microelectronic devices and circuits.

Schematic diagram of the printed polymer diode     

Simple Modification of Sheet Resistivity of Conducting Polymeric Anodes via Combinatorial Ink‐Jet Printing Techniques

Summary: Due to its capability of dispensing very small volumes of different liquids in a controlled manner, ink‐jet printing is well suited for combinatorial experiments. The multi‐nozzle ink‐jet delivery system is especially advantageous for parallel chemical synthesis of different materials. We have used ink‐jet printing of an oxidizing agent to pattern a pre‐coated conducting polymer, poly(3,4‐ethylenedioxy)‐thiophene‐poly(styrene sulfonate) (PEDOT‐PSS), yielding electrodes with predefined shapes and a controlled degree of sheet resistivity for use in gray‐scale organic light‐emitting devices (OLEDs). The electrical and optical properties of the PEDOT‐PSS layer are modified via chemical interaction using the oxidizing agent. These experiments were performed using a desktop ink‐jet printer in conjunction with common graphic software which employed color functions such as CMY (cyan, magenta and yellow), HSL (hue, saturation and luminosity) and RGB (red, green and blue).

Photographs of gray‐scale OLEDs patterned on PEDOT‐PSS surfaces by an ink‐jet printer on plastic substrates.     

Free Volume and Swelling in Thin Films of Poly(N‐isopropylacrylamide) End‐Capped with n‐Butyltrithiocarbonate

The free volume in thin films of poly(N‐isopropylacrylamid) end‐capped with n‐butyltriocarbonate (nbc‐PNIPAM) is probed with positron annihilation lifetime spectroscopy (PALS). The PALS measurements are performed as function of energy to obtain depth profiles of the free volume of nbc‐PNIPAM films. The range of nbc‐PNIPAM films with thicknesses from 40 to 200 nm is focused. With decreasing film thickness the free volume increases in good agreement with an increase in the maximum swelling capability of the nbc‐PNIPAM films. Thus in thin hydrogel films the sorption and swelling behavior is governed by free volume.

     

Metallo‐Supramolecular Diethylene Glycol: Water‐Soluble Reversible Polymers

Bis(2,2′:6′,2″‐terpyrid‐4′‐yl) diethylene glycol was synthesized as a monomer unit and further utilized for polymerization with FeCl₂ in order to form water‐soluble coordination polymers. Viscosity measurements and film‐forming properties indicate the formation of linear coordination polymers or larger ring structures. The terpyridine/iron(II) complexes are stable up to temperatures of 210 °C, but can be uncomplexed by the addition of an excess of a strong competitive ligand (HEDTA) under mild conditions.

     

Ink‐Jet Printing of Metallic Nanoparticles and Microemulsions

Summary: Two types of ink‐jet inks are presented: ink containing an aqueous dispersion of silver nanoparticles and an oil‐in‐water microemulsion‐based ink. The metallic ink contains nanoparticles of silver, which are formed in the presence of an ionic polymeric stabilizer. Sintering of the printed image obtained with the use of such silver‐based inks at temperatures as low as 300 °C results in formation of patterns possessing noticeable conductivity. The microemulsion inks are based on a thermodynamically stable microemulsion, in which the dispersed oil phase is a volatile solvent containing a water‐insoluble colorant. After contact of the jetted ink droplets with a substrate, nanodroplets of the microemulsion are converted into nanoparticles of the solubilized colorant. In some cases, it was found that the evaporation of microemulsion ink droplets leads to formation of rings composed of ordered nanoparticles.

Scheme of ink‐jet printing of an oil‐in‐water microemulsion followed by conversion of the nanodroplets into nanoparticles, caused by quick evaporation of the solvent within the microemulsion droplets. Therefore, the ink behaves as a dye‐based ink prior to printing, but after printing it behaves like a pigment‐based ink.     

Preparation of Poly(1,3,4‐oxadiazole‐2,5‐diyl‐1,2‐vinylene) via Anionic Mechanism

2,5‐Bis(chloromethyl)‐1,3,4‐oxadiazole was synthesized and dehydrohalogenation of this model compound was investigated under various base conditions. The formation of an intermediate with quinodimethane‐type structure is suggested for reaction in EtONa/EtOH. Polymerization of this intermediate proceeds via an anionic mechanism to form poly(1,3,4‐oxadiazole‐2,5‐diyl‐1,2‐vinylene). Polymerization at a toluene/water interface results in shorter polymerization times, milder conditions, higher molecular weights, higher yields and fewer defects in the polymer as compared to the corresponding polycondensation route.

     

Electro‐Copolymerization of Layer‐by‐Layer Deposited Polythiophene and Polycarbazole Precursor Ultrathin Films

The synthesis, layer‐by‐layer deposition, and electro‐copolymerization of precursor polyelectrolyte multilayer ultrathin films with thiophene and carbazole electroactive groups are described. The interest is in observing an electrochemical cross‐linking approach towards a highly ordered ultrathin film that contains two types of monomers to result in possible layer‐limited homo‐ and copolymerization. A uniform linear growth with alternate deposition of the polyelectrolytes is observed. The multilayer films were then electrochemically polymerized anodically by cyclic voltammetry (CV), which results in copolymerization between two different electroactive groups. Cross‐linking of the layers was verified by CV and spectroelectrochemistry data with very good linear electro‐copolymerizability.

     

A Low Curing Temperature Silver Ink for Use in Ink‐Jet Printing and Subsequent Production of Conductive Tracks

Summary: A drop‐on‐demand ink‐jet printer has been used to print a silver‐organic solution onto glass substrates. Conductive silver tracks were obtained by heat treatment of the ink‐jet printed deposits at temperatures ranging from 125 °C–200 °C in air. Resistivity values were found to have dropped to two to three times the theoretical resisitivity of bulk silver after temperatures of 150 °C and above were used.

Resistivity values of a silver‐based ink.     

Solvent Resistant Honeycomb Films from Photo‐Crosslinkable Polycinnamate

Microporous films consisting of two‐dimensionally ordered void structures ‐ so‐called honeycomb films ‐ were produced by evaporation of polymer solutions under high humidity. Two types of poly(vinyl cinnamate)s were used: A newly synthesized amphiphilic poly(vinyl cinnamate) and a mixture of a commercial poly(vinyl cinnamate) and an amphiphilic polyion complex. Photo‐crosslinking of the honeycomb structure could be achieved by UV irradiation while completely retaining the film morphology. The crosslinked films showed excellent stability against organic solvents.

     

Phase Transition Behaviors of Self‐Oscillating Polymer and Nano‐Gel Particles

Summary: Self‐oscillating polymers and nano‐gel particles consisting of N‐isopropylacrylamide and the ruthenium catalyst of the Belousov‐Zhabotinsky reaction have been prepared. In order to clarify the crosslinking effect on the self‐oscillating behavior, the phase transition behaviors were investigated by measuring the transmittance and the fluorescence intensity of the polymer solution and the gel bead suspension. Cooperative effects due to crosslinking will play an important role for the design of nanoactuators.

Chemical structure of poly(NIPAAm‐co‐Ru(bpy)₃).     

A Mechanochemical Approach to Nanocomposites Using Single‐Wall Carbon Nanotubes and Poly(L‐lysine)

A simple method to fabricate polymer nanocomposites with single‐walled carbon nanotubes is reported, in which the nanotubes were reacted with poly(L ‐lysine) by using high‐speed vibration milling. The nanocomposites obtained were characterized by Fourier transform infrared (FT‐IR), UV–Vis spectroscopy, and thermogravimetric methods. The morphology as well as the dispersion of the carbon nanotubes were determined by scanning and transmission electron microscopy.

     

Fabricating Super‐Hydrophobic Lotus‐Leaf‐Like Surfaces through Soft‐Lithographic Imprinting

Summary: A soft‐lithographic imprinting approach to fabricate super‐hydrophobic surfaces has been developed in this work. In this process, fresh lotus leaves were used as masters and PDMS stamps were prepared by replica molding against the lotus‐leaf surfaces. By using the stamps and an epoxy‐based azo polymer solution as “ink”, the mimicked lotus‐leaf surfaces made of the polymer were fabricated by pressing the featured faces of the stamps against “inked” substrates and drying under a proper condition after peeling off the stamps. The lotus‐leaf‐like surfaces show super‐hydrophobic characteristics with the water contact angle higher than 150° and contact angle hysteresis less than 3°.

SEM images of lotus‐leaf‐like papillary structures on the imprinted surface.     

Synthesis and Surface Morphology of Tetraaniline‐block‐Poly(L‐lactate) Diblock Oligomers

Summary: Tetraaniline‐block‐poly(L ‐lactide) diblock oligomers are synthesized via ring‐opening polymerization. The diblock oligomers cast from an L ‐lactide selective solvent (chloroform) show spherical aggregates for the leucoemeraldine state, and ring‐like structures that are composed of much smaller spherical aggregates for the emeraldine state. The formation mechanisms of the two different surface morphologies are discussed in detail.

Surface morphology changes induced by oxidation of the aniline segment of tetraaniline‐block‐poly(L ‐lactate) and drying effects.     

Synthesis of Large‐Area Three‐Dimensional Polyaniline Nanowire Networks Using a “Soft Template”

Summary: Three‐dimensional polyaniline (PANI) nanowire networks were synthesized in high yield using a “soft template” self‐assembled with hexadecyltrimethylammonium bromide and oxalic acid. The PANI nanowire networks had diameters from 35–100 nm depending on synthesis conditions and/or procedures. The networks and the “cross‐linking points” were clearly observed by field‐emission scanning electron microscopy and transmission electron microscopy. A possible mechanism for the formation of three‐dimensional PANI nanowire networks is discussed.

FESEM image of PANI with three‐dimensional nanowire networks.     

Fabrication of Biomimetic Super‐Amphiphobic Surfaces Through Plasma Modification of Benzoxazine Films

Summary: In this study, a method for producing super‐amphiphobic surfaces through plasma modification of benzoxazine films is presented. Microroughening and fluorination of the benzoxazine films occurs during the plasma treatment process and a rugged surface with a micro/nano binary structure is formed. The combined effect of low surface energy and substrate roughness results in high advancing contact angles (157° for water, 152° for diiodomethane) and low contact angle hysteresis.

SEM image of a cross‐linked polybenzoxazine film treated with Ar plasma (7 min) heated to 200 °C (1 h) and treated with CF₄ plasma for 30 s.     

Ink‐Jet Printing of Linear and Star Polymers

Summary: The influence of architecture on ink‐jet printability of polymer solutions is investigated by comparing linear and 6‐arm star PMMA. At comparable concentration and molecular weight, filament formation is much more pronounced for linear PMMA than for star PMMA. Visual examination of filament stretching allows estimation of the involved elongation rates, which are at high voltages sufficiently large for coil‐stretch transition of the chains, suggesting its role in filament formation.

The results obtained in this study suggest a possible role of the coil‐stretch transition of the polymer chains in filament formation.     

Two‐Photon Pattern Bleaching for Characterizing Structural Changes in Polymer Films

Using two‐photon absorption, an array of spots in a dye‐doped polymer film can be bleached, creating a three‐dimensional structure that can be imaged with two‐photon or confocal microscopy. Microscopic deformations resulting from various treatments to the film can be characterized, for example, swelling or shrinking. This technique is demonstrated on dye‐doped poly(vinyl alcohol), in which the effect of swelling with the addition of water to the film is shown.

     

Fabrication of Poly(L‐lactide)‐block‐Poly(ethylene glycol)‐block‐Poly(L‐lactide) Triblock Copolymer Thin Films with Nanochannels: An AFM Study

This paper aims to report the fabrication of biodegradable thin films with micro‐domains of cylindrical nanochannels through the solvent‐induced microphase separation of poly(L ‐lactide)‐block‐poly(ethylene glycol)‐block‐poly(L ‐lactide) (PLA‐b‐PEG‐b‐PLA) triblock copolymers with different block ratios. In our experimental scope, an increase in each of the block lengths of the PLA and PEG blocks led to both a variation in the average number density (146 to 32 per 100 µm²) and the size of the micro‐domains (140 to 427 nm). Analyses by atomic force microscopy (AFM) and fluorescence microscopy indicated that the hydrophilic PEG nanochannels were dispersed in the PLA matrix of the PLA‐b‐PEG‐b‐PLA films. We demonstrated that the micro‐domain morphology could be controlled not only by the block length of PEG, but also by the solvent evaporation conditions.