Experimental observation of stress waves propagating in laminated composites

The theoretical research on stress waves propagating in laminated composites has been reported by many authors. However, there has been little work on experimental studies of stress waves in those materials. This paper presents an experimental investigation on stress waves propagating parallel to the layers of a laminated composite. A sandwich laminated composite consisting of two aluminum facings and an epoxy core is used as a specimen. The stress wave in the specimen is observed by use of high-speed holographic interferometry with a pulsed laser. In order to obtain the relative fringe orders, the interference fringe pattern in the reconstructed image is treated as an image-processing system with a personal computer. For the calculation of the in-plane displacement, an approximate relative-fringe-order method is used. The in-plane displacements obtained at some sampling points on the surface are smoothed by using a spline function. Distributions of the in-plane displacement and the shear stress are then obtained quantitatively over the whole analyzed field.     

A study of localisation in dual-phase high-strength steels under dynamic loading using digital image correlation and FE analysis

Tensile tests were conducted on dual-phase high-strength steel in a Split-Hopkinson Tension Bar at a strain-rate in the range of 150–600/s and in a servo-hydraulic testing machine at a strain-rate between 10^?3 and 10⁰/s. A novel specimen design was utilized for the Hopkinson bar tests of this sheet material. Digital image correlation was used together with high-speed photography to study strain localisation in the tensile specimens at high rates of strain. By using digital image correlation, it is possible to obtain in-plane displacement and strain fields during non-uniform deformation of the gauge section, and accordingly the strains associated with diffuse and localised necking may be determined. The full-field measurements in high strain-rate tests reveal that strain localisation started even before the maximum load was attained in the specimen. An elasto-viscoplastic constitutive model is used to predict the observed stress–strain behaviour and strain localisation for the dual-phase steel. Numerical simulations of dynamic tensile tests were performed using the non-linear explicit FE code LS-DYNA. Simulations were done with shell (plane stress) and brick elements. Good correlation between experiments and numerical predictions was achieved, in terms of engineering stress–strain behaviour, deformed geometry and strain fields. However, mesh density plays a role in the localisation of deformation in numerical simulations, particularly for the shell element analysis.     

A reflex spectrographic technique for in-plane strain analysis

A reflex camera that incorporates a light source and spectroscope for recording in-plane displacement fringes formed by reflective diffraction gratings is described and illustrated. A technique for replicating reflective diffraction gratings on plane metallic surfaces is given in detail. Typical fringe patterns of a mild-steel tension specimen containing a long shallow notch obtained using 6000-lines/inch gratings show the elastic deformation of the specimen. The method should prove a useful supplement or alternative to reflective photoelasticity in elasto-plastic studies, particularly when strain distributions in the transition region are of interest.     

用直接散斑技术测量复合材料试件的面内位移

直接散斑法用来测量带中心圆孔复合材料条状试件在拉伸载荷作用下的面内位移分布,采用镜面移植技术,提高复合材料试件表面的反射性能,从而得到高质量的散斑干涉干板,在分析散斑干涉干板时,由于得到的全场位移分布条纹频率的可调性,使此方法测量范围很宽,由弹性应变到塑性应变,直接散斑法测量的结果与云纹法得到的结果相符合。     

Mixed numerical–experimental technique for orthotropic parameter identification using biaxial tensile tests on cruciform specimens

This paper presents a mixed numerical–experimental method for the identification of the four in-plane orthotropic engineering constants of composite plate materials. A biaxial tensile test is performed on a cruciform test specimen. The heterogeneous displacement field is observed by a CCD camera and measured by a digital image correlation (DIC) technique. The measured displacement field and the subsequently computed strain field are compared with a finite element simulation of the same experiment. The four independent engineering constants are unknown parameters in the finite element model. Starting from an initial value, these parameters are updated till the computed strain field matches the experimental strain field. Two specimen geometries are used: one with a centered hole to increase the strain heterogeneity and one without a hole. It is found that the non-perforated specimen yields the most accurate results.     

微尺度位移、形貌测量系统及应用

研制了一套可应用于MEMS器件的微尺度测量系统，可以在受载状态下实时检测MEMS器件的面内位移、离面位移和三维形貌。该系统中，面内位移测量是一个基于白光数字散斑相关方法的显微光学测量系统，与相应的力学加载系统结合，可以得到MEMS器件在受载状态下的实时面内位移；离面位移和三维形貌测量则是一个基于相移显微投影光栅方法的光学测量系统，与相应的力学加载系统结合，可以得到MEMS器件在受载状态下的实时三维形貌和离面位移。最后给出了几个典型的MEMS器件面内位移、离面位移和三维形貌的实测结果。     

Novel procedure for complete in-plane composite characterization using a single T-shaped specimen

This paper deals with the direct identification of the in-plane elastic properties of orthotropic composite plates from heterogeneous strain fields. The shape of the tested specimen is that of a T subjected to a complex stress state. As a result, the entire set of unknown parameters is directly involved in the strain and displacement responses of the sample. No exact analytical solution is available for such a geometry, and a specific strategy is used to identify the different stiffness components from the whole-field displacements measured over the tested specimen with a suitable optical method. The paper focuses mainly on the experimental aspects of the procedure, and an example of mechanical characterization of a fabric-reinforced composite plate is given.     

Experimental and Numerical Analysis of an In-Plane Shear Specimen Designed for Ductile Fracture Studies

An in-plane shear specimen made of dual phase steel designed for ductile fracture studies is presented and then analyzed experimentally and numerically. In the experiment, digital image correlation (DIC) technique is utilized to measure the deformation of the specimen. Based on the implicit nonlinear FE solver Abaqus/Standard, numerical analysis of the specimen is performed by using plane stress and solid elements respectively. The elongation of the specimen’s gauge length and the shear strain distribution within the shear zone are compared between the experimental and numerical results and a general good agreement is obtained. Thereafter, based on calculated results, the stress state of the shear zone is investigated in detail. It is shown that the shear stress is dominant within the shear zone despite of the emergence of normal stresses. The deformation is concentrated in the shear zone, where the incipient fracture is most likely to occur. The stress triaxiality and the Lode parameter at the fracture initiation are found to be maintained at a relatively low level, which implies that the stress state achieved by the specimen is close to pure shear. The present study demonstrates that the proposed in-plane shear specimen is suitable for investigation of the fracture behavior of high strength materials under shear stress states.     

岩石试件端面摩擦效应数值模拟研究

试件端面摩擦效应直接影响试件内的塑性等效应变、侧向位移的分布和单元应力应变曲线。本文运用ANSYS中的接触单元模拟了平面应变状态下端面摩擦效应对塑性等效应变、侧向位移和单元应力应变曲线的影响,得到了不同摩擦系数时塑性等效应变及侧向位移的渐进变化形式。当接触面摩擦较小时,塑性等效应变图案为上下两个X形网络,侧向位移上下分布均匀;当接触面摩擦增大时,塑性等效应变网络向中部靠拢并且明显增大,侧向位移上下分布不均匀,中部较上下端面位移大;当试件端面侧向位移被限制,即摩擦力很大时,塑性等效应变网络变为一个X形局部化带,侧向位移分布更加不均匀,中部明显隆起。     

In-plane displacement measurement of composite material by objective speckle

The objective speckle was used to measure the in-plane displacement around the hole in a coupon specimen of composite material under tensile loading. Mirror transplantation method was adopted to ensure the high reflectivity of specimen surface and to obtain high quality double exposure specklegram. The adjustable spatial frequency of the whole-field pattern of the displacement made it possible to measure a broad range of strain, from elastic to plastic. The results obtained by objective speckle agree well with those by Moire method.     

Analysis of a multiaxial test on a C/C composite by using digital image correlation and a damage model

The “planar” digital image correlation technique needs a single CCD camera to acquire the surface patterns of a zone of a specimen in the underformed and deformed states. With these two images, one can determine in-plane displacement and strain fields. The digital image correlation technique used herein is based on Fast Fourier Transforms, which are very effective in reducing the computation cost. Its performance is assessed and discussed on artificial signals and in a real experimental situation. The technique is utilized to analyze experimental results of a plane shear experiment and validate a damage meso-model describing different degradations in a C/C composite material.     

An analysis of thickness effects in the Izod test

The Izod impact test is analyzed numerically using a polymer constitutive relation with material parameters qualitatively representative of a polycarbonate. The computations are full 3D transient analyses using explicit time integration and accounting for finite strains. The main purpose of the analyses is a comparison of the stress and strain fields that develop for the various specimen geometries that are used in practice, ranging from a specimen with a square cross-section to a specimen with a width about a quarter of that value. It is shown that the response varies from something close to a plane strain response to something close to a plane stress response. The results illustrate the effect of the stress–strain behavior of polymers, which involves attaining a stress peak, followed by softening and then by the gradual evolution of a very stiff response resulting from increasing network stiffness.     

Non-local theory solution for in-plane shear of through crack

A non-local theory of elasticity is applied to obtain the plane strain stress and displacement field for a through crack under in-plane shear by using Schmidt's method. Unlike the classical elasticity solution, a lattice parameter enters into the problem that make the stresses finite at crack tip. Both the angular variations of the circumferential stress and strain energy density function are examined to associate their stationary value with locations of possible fracture initiation. The former criterion predicted a crack initiation angle of 54° from the plane of shear for the non-local solution as compared with about 75° for the classical elasticity solution. The latter criterion based on energy density yields a crack initiation angle of 80° for a Poisson's ratio of 0.28. This is much closer to the value that is predicted by the classical crack tips solution of elasticity.     

Interferometric strain/slope rosette for static and dynamic measurements

The interferometric strain/slope rosette (ISSR) is extended from the interferometric strain gage (ISG) and the interferometric strain rosette (ISR) for measuring three derivatives of out-of-plane displacements in addition to three derivatives of in-plane displacements. The ISSR can be used for both static and dynamic measurements. The principle of the measurement is a combination of diffraction and interference of laser beams. The miniature ISSR is applicable to complex geometries that are unaccessible to conventional sensors. As six displacement derivatives are measured, components of a strain tensor and rotation can be determined. The principle and image-processing system are described. Sensitivities to rigid-body translations are thoroughly studied. The technique is noncontacting, in contrast to resistance strain gages and accelerometers, which require attachment of transducers to specimen surfaces.     

Small attachable interferometric strain gages

Laser-based interferometry from two tiny reflective indentations can be used to measure in-plane strain/displacement over a very short gage length (on the order of 100 μm). If the specimen material is not reflective, then some other means of generating the interference patterns must be found. This paper describes two kinds of attachable gages: plated acetate replicas of indentations and reflective foils that are indented after application. In either case, the gage is applied with the techniques used for foil-resistance gages and the gage itself is very small. The manufacturing procedures are described. The results of experiments comparing the strain to that measured with foil-resistance gages are presented. Finally, the small interferometric gage is used to measure strain on one of the metal strips in a foil-resistance gage.     

On the displacement potential solution of plane problems of structural mechanics with mixed boundary conditions

The present paper describes the advancement of displacement potential approach in relation to solution of plane problems of structural mechanics with mixed mode of boundary conditions. Both the conditions of the plane stress and the plane strain are considered for analyzing the displacement and stress fields of the structural problem. Using the finite difference technique based on the present displacement potential approach for the case of the plane stress and the plane strain conditions, firstly an elastic cantilever beam subjected to a pure shear at its tip is solved and these two solutions (plane stress and plane strain) are compared with Timoshenko and Goodier cantilever beam bending solutions (Theory of elasticity, 2nd edn. McGraw-Hill, New York, 1951); secondly the above-mentioned displacement potential approach for the case of the plane stress and the plane strain conditions are applied to solve a one-end fixed square plate subjected to a combined loading at its tip. Effects of plane stress and plane strain on the elastic field of the plate are discussed in a comparative fashion. Limitations of Timoshenko and Goodier cantilever beam bending solutions (Theory of elasticity, 2nd edn. McGraw-Hill, New York, 1951) over the displacement potential approach for the case of the plane stress and the plane strain conditions are not only discussed but also the superiority of the present displacement potential approach for the case of the plane stress and the plane strain conditions are reflected in the present research work.     

Automatic order-determination of transient in-plane displacement moire patterns

This paper presents a fringe-carrier method that eliminates sign ambiguity of transient moire fringes which can be used to automatically determine the relative orders. A fringe carrier is preset in the static state of the specimen and the dynamic in-plane displacements are recorded as the modulation to the frequency of the carrier fringes when the specimen is loaded by impact. According to a modulating criterion developed from the modulation degree, the fringes of the transient moire patterns keep monotonical in orders so that they can be automatically encoded in grey levels by a digital image system. The moire orders purely caused by dynamic loadings are evaluated by subtracting the grey-value of the unmodulated carrier image from that of the modulated carrier images encoded by their orders. With the subtracted moire orders the strain components can be obtained, and, correspondingly, the histograms of dynamic displacement moire images are shown with order variation by image-difference. The project supported by Alexander von Humboldt Foundation of Germany and the National Natural Science Foundation of China     

Blind-hole residual stress determination using optical interferometry

The in-plane method and the out-of-plane method are used to analyze blind-hole residual stress as measured by optical interferometry. The in-plane method, which constructs a relation between the in-plane displacement field and the residual stress released from blind-hole drilling, is applicable when the sensitivity vector of the interferometer used in the measuring system is parallel to the object surface. Three in-plane displacements obtained from one interference pattern are sufficient to determine the residual stress. The out-of-plane method, which establishes a new relation between the out-of-plane displacement field and the released residual stress, is suggested when the sensitivity vector is perpendicular to the object surface. Two relative out-of-plane displacements extracted from one interference pattern are sufficient to determine the residual stress. With the adoption of these two methods, interpolating calculation is not needed to determine the fringe order of each data point, since the selections of the required data points are flexible using these two methods. Two experiments, one for the in-plane method and the other for the out-of-plane method, were carried out to illustrate the applicability and usefulness of these two methods.     

An experimental and numerical investigation of different shear test configurations for sheet metal characterization

Simple shear tests are widely used for material characterization especially for sheet metals to achieve large deformations without plastic instability. This work describes three different shear tests for sheet metals in order to enhance the knowledge of the material behavior under shear conditions. The test setups are different in terms of the specimen geometry and the fixtures. A shear test setup as proposed by Miyauchi, according to the ASTM standard sample, as well as an in-plane torsion test are compared in this study. A detailed analysis of the experimental strain distribution measured by digital image correlation is discussed for each test. Finite element simulations are carried out to evaluate the effect of specimen geometries on the stress distributions in the shear zones. The experimental macroscopic flow stress vs. strain behavior shows no significant influence of the specimen geometry when similar strain measurements and evaluation schemes are used. Minor differences in terms of the stress distribution in the shear zone can be detected in the numerical results. This work attempts to give a unique overview and a detailed study of the most commonly used shear tests for sheet metal characterization. It also provides information on the applicability of each test for the observation of the material behavior under shear stress with a view to material modeling for finite element simulations.     

3D Strain measurement from gratings on both surfaces of sheet metal

Summary  The deformation of thick sheet metal is analyzed using 3D coordinates of cross-gratings on both sides of a specimen. The basic equations are presented for evaluating the 3D strain tensor from displacement functions. Provided the grating coordinates are measured in the undeformed and the deformed states, the difference of the coordinates yields displacement vectors. These are used to determine polynomial displacement functions, which approximate the displacement vectors in a least-squares sense. The condition of volume invariance at plastic deformation implies the strain in the direction of the thickness. The whole procedure is tested by a radial symmetric forming of a rectangular sheet metal into a half-tube, because it can be evaluated analytically, too. Finally, a real forming process of a plane circular sheet metal into a cup-like object is analyzed. Received 10 May 1999; accepted for publication 22 September 1999