Effects ofR-ratio on crack initiation at external discontinuities in autofrettaged cylinders

Experimental work shows the effects of positive-stress ratios, or tensile-minimum stress during the fatigue cycle on the fatigue-crack initiation from holes. This simulates the effect of the residual-tensile stresses at the outside surface of autofrettaged cylinders. S-N curves and modified Goodman diagrams are shown for fatigue-crack initiation.Paper was presented at 1982 SESA/JSME Spring Meeting held in Oahu and Maui, HI on May 23–28, 1982.     

An inclined surface crack subject to biaxial loading

The elastic–plastic stress fields and mode mixity parameters for semi-elliptical surface cracks on biaxial loaded plates have been investigated using detailed three-dimensional finite element calculations. Different degrees of mode mixity are given by combinations of the far-field stress level, biaxial stress ratio and inclined crack angle. These analyses were performed for different surface flaw geometries to study the combined load biaxiality and mode mixity effects on the crack-front stress fields and the size and shape of the plastic zones. It is clear from considering the local stress distributions along the crack front that the elastic crack tip singularities have been derived for several particular cases of mixed mode biaxial loading. By theoretical analysis, the new formulae have been introduced for both the elastic and plastic mode-mixity parameters, accounting for ratios between the I/II, II/III and III/I modes. Particular attention was paid to the strong variations of the mode-mixity parameters along the semi-elliptical surface crack front. The mixed-mode behavior of the crack growth direction angle along the semi-elliptical crack front for different combinations of biaxial loading and inclination crack angles was also determined. It was done using methods based on the maximum tangential stress and the strain energy density criteria.     

Fracture trajectories in a biaxially stressed plate

A specially designed rig has been used to examine the phenomena of crack growth in centrallynotched plates of polymethyl methacrylate under biaxial stress. Attention has been directed particularly towards investigating the phenomenon of path instability, viz. the deviation of a crack from its expected path with increasing transverse stress.Cracks grown under a biaxial stress system, whose transverse component, acting parallel to the crack, exceeds the normal component, do so in an S-shaped curve centred on the original, straight notch. Stress intensity factors for such a crack are estimated by superposition of related known solutions. On the assumption that crack extension takes place with opening displacements only at the tip, that is, the crack tip stress field remains symmetrical, the observed dependence of path geometry on the degree of stress biaxiality is explained.     

In-plane biaxial crushing of honeycombs—: Part II: Analysis

The in-plane biaxial crushing experiments on polycarbonate honeycomb presented in Part I are simulated using large scale finite element models. The models account for nonlinearities in geometry and due to contact while the polycarbonate is modeled as an elastic-powerlaw viscoplastic solid. Full-scale simulations of the uniaxial crushing of this honeycomb were shown in the past to reproduce experiments with accuracy. In biaxial crushing, it was not practical to model specimens the same size as those in the experiments due to computational limitations; instead, a smaller model with 10×11 cells was adopted. Results from simulations of seven of the crushing experiments in Part I with various biaxiality ratios are presented. Through parametric studies it is demonstrated that the size of the specimen and friction between the specimen and the loading surfaces affect the initial elastic parts of the stress–displacement responses and the onset of instability. By contrast, for average crushing strains higher than approximately 10%, their effect was relatively small and the calculated responses were in good agreement with the experimental ones. As a consequence, the energy absorption capacity was predicted to good accuracy for all biaxiality ratios. In addition, many of the modes of cell collapse seen in the experiment are reproduced in the simulations.     

New equipment for cyclic biaxial testing

Methods of achieving biaxial-stress states in fatigue tests are reviewed. A new design of equipment that produces five distinct biaxial-stress states by simultaneous direct pressurization and axial loading of thinwalled cylindrical specimens is described. Four variations of stress state are obtained by the use of two sizes of specimen and by reversal of the pressurizing connections. The fifth state is obtained by direct pressurization without axial load. The actual magnitudes of stress in the specimen are computed from the output of the load cell in the reaction frame in which the biaxial-testing device is mounted. Additional stress ratios are obtained using standard uniaxial and torsional cyclic-testing arrangements. The initial program using this equipment was to investigate the effects of biaxiality on the cyclic properties and low-cycle fatigue behavior of normalized 1018 mild steel, under fully reversed constant-amplitude strain control. Control was achieved using a servo-controlled, electrohydraulic testing system with one of the two clipon strain transducers, that were mounted on the specimen, providing the controlling electrical signal. The system allowed direct recording of the stress-strain hysteresis loops in both principal directions. The behavior of the equipment and the modes of failure of the specimens are described and some test data are presented. The range of application and limitations of the equipment for further cyclic biaxial testing are discussed.     

Effect of stress biaxiality on the high-strain fatigue behavior of an aluminum-copper alloy

Although there is now a considerable volume of high-strain (<10⁵ cycles) fatigue data for uniaxial tension-compression and simple-bending conditions, relatively little information is available regarding the effects of stress and strain biaxiality. A method which has been used to study the effects of biaxiality on longlife fatigue strength is to subject thin-walled tubes to repeated internal pressure and an end load which is in phase with, and a linear function of, the pressure. The object of the present research was to use this method to study the influence of stress biaxiality on the high-strain fatigue behavior of a high strength, aluminum-4% copper alloy at room temperature. From a continuum-mechanics point of view, this material is completely elastic after the first few load cycles. Cylinder results for hoop to axial stress ratios of 2:1, 1:1, 1:2 and 2: ?1 suggest that fatigue failure of this material in the life range 10³ to 10⁵ cycles is primarily dependent on the maximum range of tensile stress. This conclusion and a study of fracture surfaces led to the use of linear-elastic fracture mechanics to interpret the fatigue and brittle fracture behavior of these cylinders.     

混凝土动态双轴拉压破坏准则细观数值模拟研究

正常服役期内的混凝土结构往往处于复杂应力状态,并且不可避免地会受到偶发动力载荷作用.对于复杂载荷作用下的混凝土力学性能研究,破坏准则是基础.受试验设备等条件限制,现有的动态双轴拉压破坏准则形式复杂、缺乏更高应变率和侧应力比范围且尚未综合考虑应变率和侧应力比的耦合作用.为进一步提出适用范围更高且更准确的混凝土动态双轴拉压...     

Biaxial Load Effect on Crack Initiation for Orthotropic Materials

This paper is concerned with the study of the elastostatic fracture response of an orthotropic plate with an inclined crack and subjected at infinity to a biaxial uniform load. To this end an unconventional approach to the derivation of the complex variable expressions of the elastic fields is proposed. The above formulation has been used to solve the boundary value problem as superposition of Mode-I and Mode-II crack problems and it is shown that the near tip asymptotic expressions of stress and displacement fields are affected by non-singular terms originated by load biaxiality. The maximum circumferential tensile stress criterion is applied in order to investigate the effects of non-singular terms on the angle of crack extension.     

Orientation dependence of stress distributions in polycrystals deforming elastoplastically under biaxial loadings

The influence of biaxiality of the loading on the crystallographic orientation dependence of crystal stress distributions is examined for polycrystalline solids deformed well into the elastoplastic regime. The examination is couched in terms of two decompositions of the stress. The first is a split of the tensor into its hydrostatic and deviatoric components; the second is a spectral decomposition of the deviatoric stress from which we express the relative values of the principal components as a function of the biaxiality of the stress. Using the framework provided by these decompositions, we investigate trends observed in the lattice strains in polycrystals subjected to biaxial loadings, comparing strains measured by neutron diffraction with finite element simulations. We conclude by showing how the orientation dependence of the stress distributions is influenced by the load biaxiality and by connecting features of the distributions to the elastic and plastic properties of the crystals. Implications of the results are discussed relative to the modeling of strain hardening and defect initiation.     

The effect of load biaxiality on crack growth in non-linear materials

The influence of load biaxiality on the stress field and fracture behavior of a cracked plate is investigated. Considered is a square plate containing a central through the thickness crack and subjected to a biaxial loading perpendicular and parallel to the crack plane. The stress field of the plate is analyzed by a finite element code based on incremental plasticity and the von Mises yield condition. A method based on the strain energy density theory is used to determine the critical stress for crack initiation. It was found that the equi-biaxial loading mode induces the smallest plastic zones, while the critical applied stress for crack initiation becomes maximum. Quite the contrary happens for the shear loading system which causes the largest plastic zones and the minimum applied stress values fro crack growth. Results showing the dependence of the above quantities on the biaxiality of the applied stress are presented in graphical form.     

一种FRP累积损伤模型及其在结构疲劳寿命估算中的应用

推荐了一种应变损伤累积模型，能够考虑单向板面内多轴应力和平均应力的影响。只需要单向板在确定应力比下的若干典型疲劳试验结果，就可以预测相同材料体系多向层压结构在不同应力比的循环载荷下的疲劳寿命，有助于降低试验成本和工作量。研究了适用于多向层压结构剩余强度估算和疲劳寿命预测的步骤和程序。针对碳纤维／树脂基T300／QY8911复合材料，试验测定了三组典型单轴循环应力（[0]16拉－拉、[90]16拉－拉和[0/90]4S剪－剪）下的S－N曲线。以此为输入，预测四种多向铺层板在各种拉－拉循环应力下的疲劳寿命，寿命预测结果和相应的试验结果吻合良好。采用了保持计算和试验的载荷／强度比相对等值的方法来近似抵消层合效应对疲劳寿命的影响。强调了进一步发展能够定量估计层间应力影响与分层扩展过程的疲劳损伤模型的重要性。     

Localization in elasto-plastic materials: Influence of an evolving yield surface in biaxial loading conditions

The influence of the plasticity yield surface – and of its evolution with plastic deformation – on the development of instabilities in metals is analyzed. Conditions for the activation of slip bands are taken as an instability criterion. They are exhibited in stress states identical to the ones encountered in a flat plate in biaxial tension. The classical bifurcation criterion is replaced by a criterion on the growth of a perturbation at a time scale comparable to the one of the homogeneous solution. This second criterion reveals less severe than the bifurcation one which is reached for the limit case of an infinite growth rate in the perturbation approach. The growth rate is a decreasing function of the biaxiality of the loading which is in agreement with previous studies. The possible destabilizing effect of texture evolution is also exhibited by using an evolving yield surface the curvature of which increases in the neighborhood of the homogeneous solution.     

功能材料双轴拉伸十字板试件的优化设计

在对Demmerle和Boehler提出的一个基于试件实验区应力标准差的数学判据进行修正的基础上,将这一判据应用于有限元方法中,通过 ABAQUS有限元软件计算出试件实验区的应力分布,结合Powell优化设计方法,实现了对各向同性形状记忆合金材料双轴拉伸十字板试件的最优化设计.优化设计所得试件的应力位移分布图与原有的Kelly试件迸行了比较,结果表明经过优化的试件在满足双轴试验要求方面有了明显的改进.同时验证了在各向同性材料下优化所得的试件同样适用于各向异性材料.最后,对形状记忆合金相变过程在试验区中引起的应力应变变化进行了数值模拟,其结果表明优化试件完全能够满足记忆合金材料双轴实验的要求.     

单向加载,平均应力下的疲劳短裂纹生长

本文报道单向加载下平均应力和交变应力对疲劳短裂纹生长的影响。采用一种1.99%NiCrMo钢,在平均应力和交变应力不同组合的应力控制条件下进行室温疲劳试验,将疲劳过程划分为3个阶段:塑性局部化,微观组织短裂纹(MSC)生长和物理短裂纹(PSC)生长,研究了平均应力对上述3个阶段的影响并得到一组关系式,这些关系式可预测多种平均应力和交变应力组合条件下短裂纹的初始阶段和生长行为。获得了不同平均应力下疲劳承载曲线的满意的预测结果。本研究为仍依赖于传统的Goodman疲劳图的设计人员提供了一种以疲劳过程物理机制为基础的方法。     

Elastic-plastic analysis of biaxially loaded center-cracked plates

Center-cracked panels loaded in biaxial tension are examined in this paper. Calibration relations for the J integral and the Q constraint factor are presented for a Ramberg–Osgood power law hardening material under plane stress and plane strain loadings. Two cases are examined: an isolated crack and a periodic array of cracks both under biaxial loading conditions. The latter has previously been studied for plane stress conditions. A number of different J estimation schemes are proposed based on the remote load and displacement and their dependence on geometry, biaxiality, and material properties is discussed. The variation of constraint, as characterised by Q, is also presented for plane stress and plane strain conditions. Simple slip line field solutions are derived for perfectly plastic conditions and the resulting limit load solutions are compared with numerically determined values. Implications for failure of cracked plates under biaxial loading are discussed.     

Cyclic stress-strain data analysis under biaxial tensile stress state

A new device was developed to assess fatigue life under biaxial tensile loading at elevated temperatures. It makes use of an annular disk specimen and can be easily mounted onto a standard push-pull machine so that the axial force is converted into radial forces extending across the disk specimen. Therefore, a positive ratio of the tangential to the radial stress can be imposed at the reduced section of the disk specimen; this ratio depends on the specimen configuration and may be fixed to a value ranging from 0.5 to 0.9 by varying the inner diameter of the disk. The proposed device has performed successfully and was used to study the cyclic behavior of Type-304 stainless steel subjected to various biaxial tensile stress states at room temperature and at 200°C. The data obtained from this experimental procedure have been analyzed to evaluate the effectiveness of some correlations already available for treating the biaxial cyclic stress-strain response in terms of the uniaxial behavior. This analysis shows that a successful correlation should account for all the stress components. The authors discuss the concept used in the modeling of the material cyclic behavior and the formulation of a biaxial fatigue damage parameter necessary for an effective analytical life prediction methodology.     

裂纹闭合和循环塑性预应变及循环载荷压缩部分对裂纹扩展速率的影响

本文针对三种国产材料 Ｌｙ１１ｃｚ、 Ｌｙ１２ｃｚ 铝合金和 １８ Ｍｎ Ｈ Ｐ钢,通过实验初步考察了循环塑性预应变和循环载荷压缩部分对疲劳裂纹扩展的影响;采用电测法,测定了两种铝合金材料疲劳裂纹扩展的张开应力和有效应力强度因子幅值比 Ｕ。结果表明：（１）材料循环塑性预应变和循环载荷压缩部分,都使疲劳裂纹扩展速率提高;（２）常幅载荷下,在疲劳裂纹稳定扩展阶段,有效应力强度因子幅值比 Ｕ 与应力比 Ｒ 有关,与裂纹长度ａ 无关,并依赖于材料的力学性能。     

Fatigue-crack propagation in a biaxial-stress field

The effect of biaxiality of stress on the fatigue-crack-propagation rate in 2024-T351 aluminum alloy in completely reversed bending is investigated. Round and elliptical plates, simply supported at the edge, are subjected to bulge bending. The plate dimensions are such that nominal stress-biaxiality ratios of 1∶1, 1∶0.86 and 1∶0.75 are obtained in the plane of the specimen in the region of its geometric center. It is postulated that, in strain-hardening materials, crack-growth rate is a function of nominal biaxial-stress condition in the crack-tip region. Experimental data for different biaxiality ratios fall in a straight line when a modified stress-intensity factor is plotted against the rate of crack propagation.     

The effect of low-frequency biaxial loads on stress-concentration factors in plates

It is generally recognized that stress-concentration factors under stress-wave loading are lower than those under static loads. In this work, the effect of low-range frequency of biaxial sinusoidally varying alternating stresses on the stress-concentration factors for circular and elliptical holes in Plexiglas plates is investigated. The experiments have been performed on a specially designed and built “biaxial cyclic-stress machine” and the results are presented in the form of curves. In the case of biaxial alternating stresses, the stress-concentration factor is defined as the ratio of amplitude of the maximum alternating stress around the geometrical discontinuity to the larger of the amplitudes of the two principal alternating stresses which would occur at the same point, if the geometrical discontinuity was not present. Both values are considered over a stress cycle. The results indicate a slight decrease in the values of stress-concentration factors with increase in frequency.