Ball milling: An effective technique for the preparation of exfoliated clay filled unsaturated polyester toughened epoxy nanocomposite

This paper investigates the possibility of improving the mechanical and thermal properties of epoxy and unsaturated polyester toughened epoxy resins through the dispersion of octadecyl ammonium ion-exchanged montmorillonite (organoclay) through exfoliated mechanism. The nanocomposites prepared are characterized for their structural change and studied for their crystallite size, mechanical, thermal and water absorption (hydrophilicity) properties. The mechanical data indicates significant improvement in the flexural and tensile properties over the neat epoxy and UP-epoxy matrix according to the percentage content of organoclay. The thermal behavior too shows noticeable enhancement in glass transition temperature T _g and high thermal stability. Hydrophilicity of all the composites decreases irrespective of the concentration of organoclay on the epoxy and UP-epoxy matrices. The homogeneous morphology of epoxy and UP toughened epoxy nanocomposite hybrid systems is ascertained using scanning electron microscope (SEM). X-ray results point out that the cetyl ammonium modified clay filled composites exhibited the exfoliated structure.     

Investigation of Nanoscopic Free Volume and Interfacial Interaction in an Epoxy Resin/Modified Clay Nanocomposite Using Positron Annihilation Spectroscopy

Epoxy/clay nanocomposites are synthesized using clay modified with the organic modifier N,N‐dimethyl benzyl hydrogenated tallow quaternary ammonium salt (Cloisite 10A). The purpose is to investigate the influence of the clay concentration on the nanostructure, mainly on the free‐volume properties and the interfacial interactions, of the epoxy/clay nanocomposite. Nanocomposites having 1, 3, 5 and 7.5 wt. % clay concentrations are prepared using the solvent‐casting method. The dispersion of clay silicate layers and the morphologies of the fractured surfaces in the nanocomposites are studied using X‐ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The observed XRD patterns reveal an exfoliated clay structure in the nanocomposite with the lowest clay concentration (≤1 wt. %). The ortho‐positronium lifetime (τ₃), a measure of the free‐volume size, as well as the fractional free volume (f_v) are seen to decrease in the nanocomposites as compared to pristine epoxy. The intensity of free positron annihilation (I₂), an index of the epoxy–clay interaction, decreases with the addition of clay (1 wt. %) but increases linearly at higher clay concentrations. Positron age‐momentum correlation measurements are also carried out to elucidate the positron/positronium states in pristine epoxy and in the nanocomposites. The results suggest that in the case of the nanocomposite with the studied lowest clay concentration (1 wt. %), free positrons are primarily localized in the epoxy–clay interfaces, whereas at higher clay concentrations, annihilation takes place from the intercalated clay layers.     

Preparation and characterization of graphite nano-platelet (GNP)/epoxy nano-composite: Mechanical,electrical and thermal properties

Epoxy based polymer nano-composite was prepared by dispersing graphite nano-platelets (GNPs) using two different techniques: three-roll mill (3RM) and sonication combined with high speed shear mixing (Soni_hsm). The influence of addition of GNPs on the electrical and thermal conductivity, fracture toughness and storage modulus of the nano-composite was investigated. The GNP/epoxy prepared by 3RM technique showed a maximum electrical conductivity of 1.8 × 10⁻⁰³ S/m for 1.0 wt% which is 3 orders of magnitude higher than those prepared by Soni_hsm. The percentage of increase in thermal conductivity was only 11% for 1.0 wt% and 14% for 2.0 wt% filler loading. Dynamic mechanical analysis results showed 16% increase in storage modulus for 0.5 wt%, although the Tg did not show any significant increase. Single edge notch bending (SENB) fracture toughens (K_IC) measurements were carried out for different weight percentage of the filler content. The toughening effect of GNP was most significant at 1.0 wt% loading, where a 43% increase in K_IC was observed. Among the two different dispersion techniques, 3RM process gives the optimum dispersion where both electrical and mechanical properties are better.     

Comparative studies for the effect of intercalating agent on the physical properties of epoxy resin-clay based nanocomposite materials

In this study, a series of comparative studies for the effect of intercalating agent on the physical properties of the epoxy resin-clay based nanocomposite materials were performed. First, the quaternary alkylphosphonium and alkylammonium salt were both used as the intercalating agents separately for the preparation of organophilic clay through the cationic exchange reactions with Na⁺-montmorillonite clay. Subsequently, the organophilic clay was blent into the epoxy resin through in-situ thermal ring-opening polymerizations to prepare a series of polymer-clay nanocomposite (PCN) materials. The as-synthesized PCN materials were subsequently characterized by Fourier-Transformation infrared (FTIR) spectroscopy, wide-angle powder X-ray diffraction (WXRD), and transmission electron microscopy (TEM).It should be noted that the quaternary alkylphosphonium salt (Φ₃P⁺-C₁₂)-modified clay was found to show better dispersion capability than that of quaternary alkylammonium salt (Me₃N⁺-C₁₆)-modified clay existed in the polymer matrix based on the studies of WXRD and TEM. The better dispersion of (Φ₃P⁺-C₁₂)-modified clay in epoxy resin was found to lead more effectively enhanced physical property such as corrosion protection, gas barrier, mechanical strength, thermal stability, and flame retardant properties of polymers than that of (Me₃N⁺-C₁₆)-modified clay, in the form of coating and membrane, based on the measurements of a series of electrochemical corrosion parameters, gas permeability analysis (GPA), dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and limiting oxygen index (LOI), respectively. Effect of material composition on the physical properties of as-prepared materials was also investigated.     

Chlorinated polyethylene nanocomposites using PCL/clay nanohybrid masterbatches

Exfoliated nanocomposites were prepared by dispersion of poly(ε-caprolactone) (PCL) grafted montmorillonite nanohybrids used as masterbatches in chlorinated polyethylene (CPE). The PCL-grafted clay nanohybrids with high inorganic content were synthesized by in situ intercalative polymerization of ε-caprolactone between silicate layers organo-modified by alkylammonium cations bearing two hydroxyl functions. The polymerization was initiated by tin alcoholate species derived from the exchange reaction of tin(II) bis(2-ethylhexanoate) with the hydroxyl groups borne by the ammonium cations that organomodified the clay. These highly filled PCL nanocomposites (25 wt% in inorganics) were dispersed as masterbatches in commercial chlorinated polyethylene by melt blending. CPE-based nanocomposites containing 3-5 wt% of inorganics have been prepared. The formation of exfoliated nanocomposites was assessed both by wide-angle X-ray diffraction and transmission electron microscopy. The thermal and thermo-mechanical properties were studied as a function of the filler content, by differential scanning calorimetry and dynamic mechanical analysis, respectively. The mechanical properties were also assessed by tensile tests. The Young’s modulus of CPE is increased by a decade when a PCL-grafted clay masterbatch is exfoliated to reach 5 wt% of clay in the resulting nanocomposite. The influence of PCL-grafting on the properties of these nanocomposites was investigated by comparison with materials obtained with ungrafted-PCL.     

Epoxy/CNT@X nanocomposite: Improved quasi-static,dynamic fracture toughness,and conductive functionalities by non-ionic surfactant treatment

The present work investigated the effects of non-ionic surfactant treatment on the dispersibility, surface chemistry and structure of carbon nanotube (CNT) particles. Subsequently, the fracture experiments of as-prepared epoxy/CNT@X nanocomposites were carried out under quasi-static and dynamic loading conditions. By simply introducing the steric repulsive force between CNT@X filler and epoxy matrix, improved mode-I critical-stress-intensity factor (K_Ic) and dynamic crack initiation toughness (K_Ii^d) of the epoxy/CNT@X nanocomposite were simultaneously obtained without compromising other desired physical properties, such as electrical properties and electro-thermal behavior. In the case of SHPB impact loading, high-speed imaging along with digital-image-correlation (DIC) technology was utilized to determine dynamic fracture parameters. The results showed a notable reinforcement for the epoxy/CNT@X nanocomposite category, producing maximum increase of ~79% and ~153% in K_Ic and K_Ii^d values relative to epoxy/CNT nanocomposite at such maximum content of 1.0 wt%, respectively. The most delayed crack initiation time (59.9–68.4 μs) and slowest crack-tip velocity (229 ± 28 m/s) were also observed in the epoxy/CNT@X_1.0 case. These results may be explained by improved dispersibility and interfacial adhesion after surfactant treatment.     

Synthesis and properties of Fe0.83V1.17O4

Thermal properties of the organic–inorganic bicontinuous nanocomposites prepared via in situ two-stage polymerization of various silanes, epoxy, and amine monomers are investigated, and the impact of filler content and its organic compatibility on thermal stability of these nanocomposites is studied. Two series of epoxy–silica nanocomposites, namely, EpSi-A and EpSi-B containing 0–20 wt% silica, are synthesized. An epoxy–silane coupling agent is employed to improve the organic compatibility of silica in EpSi–B nanocomposites. The composites synthesized via two-stage polymerization are characterized by Fourier transform infrared spectroscopy, differential scanning calorimetry (DSC), and thermogravimetric (TG) analysis. DSC and TG/differential thermogravimetric results reveal substantially high glass transition (T _g) and excellent thermal stability of the bicontinuous nanocomposites as compared with pristine epoxy polymer. Both T _g and thermal properties, however, considerably vary depending on the organic compatibility of the nanocomposites. Significantly higher decomposition temperatures are recorded in case of EpSi-B nanocomposites owing to the chemical links between the epoxy and silica phases. Kinetic studies also show relatively higher activation energies of pyrolysis for EpSi-B nanocomposites.     

TMDSC phase angle for a better nanocomposite interphase identification

The present study suggests a new approach, based on the utilization of temperature modulated differential scanning calorimetry (TMDSC) technique, for identifying and characterizing the organic?Cinorganic interphase of two materials: an epoxy?Cfumed silica nanocomposite and a thermoplastic polyurethane (TPU)?Cmultiwalled nanotube (MWNT) composite. The approach used here makes use of TMDSC data and basically consists of using the phase angle or the derivative of the reversing heat flow instead of the reversing heat flow curve itself. In the case of epoxy?Cfumed silica composites, two glass transition regions were identified. The glass transition temperature (T _g) of the composite was observed to vary as a consequence of the filler content. This study shows that the T _g variation is due to the formation of an organic?Cinorganic interphase, with its own glass transition temperature, which is different from the epoxy matrix T _g. In the case of TPU?CMWNT composites, two relaxations and an additional first order transition were observed: the first relaxation corresponds to the hard segment, the second is related to an interaction between filler and matrix and the third process may be connected to the partial melting of the hard segment. The addition of 0.5?wt% MWNT causes a small reduction in T _g of the TPU. A major nanotube addition, 10?wt%, induces the appearance of a new relaxation that may be associated with the existence of an interface. In general, a better separation between the matrix and interphase glass transitions was obtained by the TMDSC phase angle signal.     

Development and thermo‐mechanical behavior of nanocomposite epoxy adhesives

Two kinds of organo‐modified (OM) clays were dispersed in an epoxy resin for the preparation of nanocomposite adhesives at various filler amounts. XRD tests evidenced the formation of intercalated structures, increasing the intercalation degree with the clay hydrophilicity. The original transparency of the samples was retained up to a filler content of 3 wt%, and then decreased due to filler agglomeration. The glass transition temperature of nanocomposites filled with the more hydrophilic clay (30B) raised up to a filler content of 3 wt% and then decreased, probably because of the concurrent and contrasting effects of the physical chain blocking and reduction of the cross‐linking degree. Also elastic modulus, stress at break, and fracture toughness were sensibly improved by nanoclay addition up to filler loadings of 0.5–1 wt%. For higher concentrations the positive contribution of clay nanoplatelets was counterbalanced by the presence of agglomerated tactoids in the matrix. Mechanical tests on single‐lap composite (epoxy/glass) bonded joints evidenced an enhancement of the shear strength by about 25% for an optimal filler content of 1 wt%. Therefore, it was concluded that the addition of a proper amount of OM clay to epoxy adhesives could represent an effective way to improve the shear resistance of adhesively bonded composite structures. Copyright © 2011 John Wiley & Sons, Ltd.     

Conductivity,structure, and thermal properties of chitosan‐based polymer electrolytes with nanofillers

This paper focus on the effect of nanosize (<50 nm BET) inorganic alumina (Al₂O₃) filler on the structural, conductivity, and thermal properties of chitosan‐based polymer electrolytes. Films of chitosan and its complexes were prepared using solution‐casting technique. Different amounts of Al₂O₃ viz., 3, 4.5, 6, 7.5, 9, 12, and 15 wt% were added to the highest room temperature conducting sample in the chitosan–salt system, i.e. sample containing 60 wt% chitosan–40 wt% NH₄SCN. The conductivity value of the sample is 1.29 × 10^?4 S cm^?1. On addition of 6 wt% Al₂O₃ filler the ionic conductivity increased to 5.86 × 10^?4 S cm^?1. The amide and amino peaks in the spectrum of chitosan at 1636 and 1551 cm^?1, respectively, shift to lower wavenumbers on addition of salt. The glass transition temperature T_g for the highest conducting composite is 190°C. The increase in T_g with increase in more than 6 wt% filler content is attributed to the increase in degree of crystallinity as proven from X‐ray diffraction studies. Copyright © 2009 John Wiley & Sons, Ltd.     

Layered silicate/epoxy nanocomposites: synthesis,characterization and properties

Novel epoxy‐clay nanocomposites have been prepared by epoxy and organoclays. Polyoxypropylene triamine (Jeffamine T‐403), primary polyethertriamine (Jeffamine T‐5000) and three types of polyoxypropylene diamine (Jeffamine D‐230, D‐400, D‐2000) with different molecular weight were used to treat Na‐montmorillonite (MMT) to form organoclays. The preparation involves the ion exchange of Na⁺ in MMT with the organic ammonium group in Jeffamine compounds. X‐ray diffraction (XRD) confirms the intercalation of these organic moieties to form Jeffamine‐MMT intercalates. Jeffamine D‐230 was used as a swelling agent for the organoclay and curing agent. It was established that the d₀₀₁ spacing of MMT in epoxy‐clay nanocomposites depends on the silicate modification. Although XRD data did not show any apparent order of the clay layers in the T5000‐MMT/epoxy nanocomposite, transmission electron microscopy (TEM) revealed the presence of multiplets with an average size of 5 nm and the average spacing between multiplets falls in the range of 100 Å. The multiplets clustered into mineral rich domains with an average size of 140 nm. Scanning electron microscopy (SEM) reveals the absence of mineral aggregate. Nanocomposites exhibit significant increase in thermal stability in comparison to the original epoxy. The effect of the organoclay on the hardness and toughness properties of crosslinked polymer matrix was studied. The hardness of all the resulting materials was enhanced with the inclusion of organoclay. A three‐fold increase in the energy required for breaking the test specimen was found for T5000‐MMT/epoxy containing 7 wt% of organoclay as compared to that of pure epoxy. Copyright © 2004 John Wiley & Sons, Ltd.     

Synthesis of Additives from Montmorillonite to Modify High Density Polyethylene Final Properties

Summary: This work brings about the modification of sodium montmorillonite clay (MNa) by the cationic exchange with hexadecyltrimethylammonium to turn it into organophilic clay (MC₁₆). Subsequently, MC₁₆ was treated with silanes. Three silanes with functional groups of different chemical nature were used. The objective was to determine if the clay could affect high density polyethylene (HDPE) final behavior after being modified with each silane. The following silanes were used: Cl₂Si(CH₃)₂, Cl₂Si(CH₃)(C₆H₅) and Cl₂Si(C₆H₅)₂. Finally, in situ hydrolysis was carried out to generate the respective siloxanes. These materials were characterized by XRD, FTIR and GPC analyses. Each one of these additives was mixed using melt compounding processing in a Haake torque rheometer Rheocord 9000 equipped with a mix chamber and roller rotors at 100 rpm and 190 °C. All hybrids were characterized by XRD, SEM and thermogravimetric analyses. Barrier properties to cyclohexane were also determined by pervaporation experiments. Results from all studies showed that the addition of approximately 3 wt% of clay has changed the macroscopic properties of the above-mentioned composites, as compared with pure HDPE. This can be explained considering the different polymer/filler interactions which take place in each system.     

The chemical and dielectric properties of epoxy/(Ba0.8Sr0.2)(Ti0.9Zr0.1)O3 composites for embedded capacitor application

The characteristics of epoxy/(Ba_0.8Sr_0.2)(Ti_0.9Zr_0.1)O₃ (BSTZ) composites are investigated for the further application in embedded capacitor device. The effects of BSTZ ceramic powder filler ratio on the chemical, physical and dielectric properties of epoxy/BSTZ composites are studied. Differential scanning calorimeter (DSC) thermal analysis is conducted to determine the optimum values of hardener agent, curing temperature, reaction heat, and glass transition temperature (T_g). The hardener reaction process starts at about 115 °C and completes at about 200 °C, for that it is appropriate to process of epoxy/BSTZ composites in the range of temperature. The highest glass transition temperature (T_g) of 155 °C is obtained at one equivalent weight ratio (hardener/epoxy). Only the BSTZ phase can be detected in the XRD patterns of epoxy/BSTZ composites. The more BSTZ ceramic powder is mixed with epoxy, the higher crystalline intensity of tetragonal BSTZ phase are revealed in the XRD patterns. The dielectric constant measured at 1 MHz increases from 5.8 to 23.6 as the content of BSTZ ceramic powder in the epoxy/BSTZ composites increases from 10 to 70 wt%. The loss tangents of the epoxy/BSTZ composites slightly increase with the increase of measurement frequency.     

Polylactide/montmorillonite nanocomposites: Structure, dielectric, viscoelastic and thermal properties

Polylactide-based systems composed of an organoclay (Cloisite^® 30B) and/or a compatibilizer (Exxelor VA1803) prepared by melt blending were investigated. Two types of not compatibilized nanocomposites containing 3 wt% or 10 wt% of the organoclay were studied to reveal the effect of the filler concentration on the nanostructure and physical properties of such systems. The 3 wt%-nanocomposite was also additionally compatibilized in order to improve the nanoclay dispersion. Neat polylactide and polylactide with the compatibilizer processed in similar conditions were used as reference samples. The X-ray investigations showed the presence of exfoliated nanostructure in 3 wt%-nanocomposite. Compatibilization of such system noticeably enhanced the degree of exfoliation of the organoclay. Viscoelastic spectra (DMTA) showed an increase of the storage and loss moduli with the increase of the organoclay content and dispersion. Dielectric properties of the nanocomposites show a weak influence of the nanoclay on segmental (α_S) and local (β)-relaxations in PLA, except for the highest nanoclay content. Above T_g a strong increase of dc conductivity related to ionic species in the clay is observed. It gives rise also to the Maxwell-Wagner-Sillars interfacial polarization and both real and imaginary parts of ε strongly increase. In the temperature dependence of low frequency dielectric constant and mechanical moduli (at 1 Hz) an additional maximum around 80-90 °C is observed due to cold crystallization of PLA.     

Viscoelastic properties and morphology of dicyanate ester/epoxy co-polymers modified with polysiloxane and butadiene–acrylonitrile rubbers

Dynamic mechanical analysis was conducted on specimens prepared from cyanate ester (CE) and epoxy (EP) resins cured together at various mass compositions. Increase of amount of epoxy resin in composition was shown to have a disadvantageous effect on glass transition temperature (T _g). It was shown that post-curing procedure was needed to produce a polymer matrix with a single glass transition relaxation, but increase in post-cure temperature up to 250 °C resulted in slight reduction in T _g for epoxy/cyanate copolymers. TG results proved that the presence of epoxy resin reduces thermal stability of the cyanate/epoxy materials. The neat CE and EP/CE systems containing 30 wt% of epoxy resin were modified using epoxy-terminated butadiene–acrylonitrile rubber (ETBN) and polysiloxane core–shell elastomer (PS). The scanning electron microscopy (SEM) results showed the existence of second phase of ETBN and PS modifiers. Only in the case of EP/CE composition modified with ETBN, well-dispersed second phase domains were observed. Analysis of SEM images for other CE- and EP/CE-modified systems revealed the formation of spherical aggregates.     

Preparation of activated carbon filled epoxy nanocomposites

Activated carbon derived from oil palm empty fruit bunch (AC-EFB), bamboo stem (AC-BS), and coconut shells (AC-CNS) were obtained by pyrolysis of agricultural wastes using two chemical reagents (H₃PO₄ or KOH). The AC-EFB, AC-BS and AC-CNS were used as filler in preparation of epoxy nanocomposites. Epoxy nanocomposites prepared at 1, 5 and 10 % activated carbons filler loading using KOH and H₃PO₄ chemical agents. Transmission electron microscopy confirms better dispersion of the nano-activated carbons in the epoxy matrix at 5 % activated carbon. The presence of 5 % AC-CNS in the epoxy matrix using H₃PO₄ chemical reagent resulted in an improvement of the thermal stability of epoxy matrix. KOH treated AC filled epoxy nanocomposites were slightly better in thermal stability as compared to H₃PO₄ treated AC filled epoxy nanocomposites, may be due to better interaction of filler with epoxy matrix. Thermal analysis results showed that thermal stability of the activated carbon filled epoxy nanocomposites improved as compared to the neat epoxy matrix. The degree of crystallinity of epoxy matrix was improved by adding the activated carbon due to interfacial interaction between AC and epoxy matrix rather than loading of AC alone. Developed nanocomposites from biomass (agricultural wastes) materials will help to reduce the overall cost of the materials for its demanding applications as insulating material.     

Electrical and positron annihilation study on epoxy and epoxy acrylate composites

Epoxy acrylate resin was prepared by endcapping the acrylic acid to epoxy resin backbone in the presence of triphenyl phosphene as catalyst. The structure was elucidated by IR and NMR spectroscopy. Epoxy and epoxy acrylate composites were prepared by mixing different concentrations of mica, magnesium hydroxide and calcium silicate with each epoxy/hardener and epoxy acrylate/styrene mixtures, respectively. The permittivity ε′, dielectric loss ε′′ and loss tangent tan δ were measured for these composites in the frequency range (10²-10⁶ Hz) and at 30 °C. The data obtained were analyzed into two absorption regions related to Maxwell-Wagner effect and to some local molecular motions rather than the main chain motion. The higher values of ε′ and the lower values of tan δ given for the composites containing the epoxy acrylate resin indicate some improvement in the dielectric properties when compared with those containing the epoxy resin. The effect of filler type and filler content on the positron annihilation lifetime and its intensity as well as S-parameter for epoxy and epoxy acrylate composites were also studied. The high values of S-parameter noticed by with increasing filler content indicates some increase in free electrons which lead to an increase in electrical conductivity. The highest value of hardness was obtained in the case of calcium silicate followed by mica and magnesium hydroxide.     

An investigation of the properties of poly(dimethylsiloxane)-bioinspired silica hybrids

Elastomers typically require the incorporation of reinforcing fillers in order to improve their mechanical properties. For commercial silicone systems silica and titania are typically used as fillers. Fumed and precipitated silica are made on an industrial scale for many applications; however, we have shown recently that biological and synthetic macromolecules can generate new silica structures using a bioinspired route. Herein we have incorporated bioinspired silica fillers into poly(dimethylsiloxane) (PDMS) elastomers and investigated their mechanical, morphological and thermal properties as a function of filler loading. The equilibrium stress-strain characteristics of the PDMS-bioinspired silica hybrids were determined as a function of bioinspired filler loading and the Mooney-Rivlin constants (2C₁ and 2C₂) were calculated. The thermal characteristics, in particular glass transition temperatures (T_g) and melting points (T_m), of the PDMS-bioinspired silica hybrids were characterized using differential scanning calorimetry (DSC). The thermal stability of these hybrid materials were investigated using thermogravimetric analysis (TGA). The morphology of the samples was characterized using scanning electron microscopy (SEM), and the filler dispersion was characterized using ultra small angle X-ray scattering (USAXS) and scanning electron microscopy (SEM). Although spherical silica particles were used here, we have demonstrated elsewhere that this bioinspired synthetic route also enables highly asymmetric silica structures to be prepared such as fibres and sheets. This methodology therefore offers the interesting possibility of preparing new hybrid systems where the properties are highly anisotropic.     

Rice Husk‐derived Hierarchical Micro/Mesoporous Carbon–Silica Nanocomposite as Superior Filler for Green Electronic Packaging Material

In this study, a carbon‐controllable hierarchical micro/mesoporous carbon–silica material derived from agricultural waste rice husk was easily synthesized and utilized as filler in an epoxy matrix for electronic packaging applications. Scanning electron microscopy, thermogravimetric analysis, and N₂ adsorption/desorption isotherms were used to characterize the morphology, thermal stability, carbon content, and porous structural properties, respectively, of the as‐obtained carbon–silica material, namely rice husk char (RHC ). As a filler material, the uniformly dispersed RHC filler in the epoxy/RHC composite was easily prepared through hydrogen bonding of the silanol group of silica with the epoxy matrix. For electronic packaging applications, the thermal conductivity and thermomechanical properties (storage modulus and coefficient of thermal expansion) of the epoxy/RHC composites improved with increasing carbon content. Moreover, loading of the 40% RHC filler substantially enhanced the storage modulus of the epoxy/RHC composite (5735 MPa ) compared to the epoxy with 40% commercial silica filler (3681 MPa ). Considerable commercial potential is expected for the carbon–silica composite because of the simple synthesis process and outstanding performance of the prepared packaging material.     

Influence of barium titanate nanofiller on PEO/PVdF-HFP blend-based polymer electrolyte membrane for Li-battery applications

Organic-inorganic hybrid membranes based on poly(ethylene oxide) (PEO) 6.25 wt%/poly(vinylidene fluoride hexa fluoro propylene) [P(VdF-HFP)] 18.75 wt% were prepared by using various concentration of nanosized barium titanate (BaTiO₃) filler. Structural characterizations were made by X-ray diffraction and Fourier transform infrared spectroscopy, which indicate the inclusion of BaTiO₃ in to the polymer matrix. Addition of filler creates an effective route of polymer-filler interface and promotes the ionic conductivity of the membranes. From the ionic conductivity results, 6 wt% of BaTiO₃-incorporated composite polymer electrolyte (CPE) showed the highest ionic conductivity (6 × 10^?3 Scm^?1 at room temperature). It is found that the filler content above 6 wt% rendered the membranes less conducting. Morphological images reveal that the ceramic filler was embedded over the membrane. Thermogravimetric and differential thermal analysis (TG-DTA) of the CPE sample with 6 wt% of the BaTiO₃ shows high thermal stability. Electrochemical performance of the composite polymer electrolyte was studied in LiFePO₄/CPE/Li coin cell. Charge-discharge cycle has been performed for the film exhibiting higher conductivity. These properties of the nanocomposite electrolyte are suitable for Li-batteries.