Toward efficient interactions of bubbles and coal particles induced by stable cavitation bubbles under 600 kHz ultrasonic standing waves

The interactions of bubbles and coal particles in 600 kHz ultrasonic standing waves (USW) field has been investigated. A high-speed camera was employed to record the phenomena occurred under the USW treatment. The formation and behaviors of cavitation bubbles were analyzed. Under the driving of these cavitation bubbles, whose size is from several microns to dozens of microns, coal particles were aggregated and then attracted by large bubbles due to the acoustic radiation forces. The results of USW-assisted flotation show a significant improvement in recoveries at 600 kHz, which indicates that the interactions of bubbles and particles in the USW field are more efficient than that in the conventional gravitational field. Furthermore, the sound pressure distribution of the USW was measured and predicted by a hydrophone. The analysis of gravity and buoyancy, primary and secondary Bjerknes forces shows that bubble-laden particles can be attracted by the rising bubbles under large acoustic forces. This study highlights the potential for USW technology to achieve efficient bubble-particle interactions in flotation.     

Selective aggregation by ultrasonic standing waves through gas nuclei on the particle surface

Gas nuclei in water are usually too small to be directly observed. They will grow into bubbles under the negative pressure, which is called cavitation (heterogeneous cavitation). In this study, the gas nuclei in the hydrophilic and hydrophobic silica particle suspension were investigated using the transient cavitation threshold measured by a high-intensity focused ultrasound (HIFU). The transient cavitation bubbles were also observed by a high-speed camera. The results showed that the nuclei only exist on the surface of hydrophobic particles. Furthermore, the aggregation experiments revealed that the aggregates were only formed in the hydrophobic silica suspension by ultrasonic standing waves (USW) at 200 kHz. This distinct difference was mainly due to the formation of gas nuclei on hydrophobic silica particles, which grew and coalesced into stable bubbles under the 200 kHz USW. The aggregation process in suspension was observed by a CCD camera. Moreover, the cavitation thresholds and acoustic radiation forces were analyzed to explain the mechanism of the acoustic aggregation. This study showed a very promising acoustic method for the selective aggregation of hydrophobic particles, which might be efficiently used in the mineral separation industry.     

Effect of ultrasound pre-treatment on carbonaceous copper-bearing shale flotation

Although numerous studies have been implemented on identifying the impact of acoustic waves on mineral beneficiation, its fundamental aspects remain unclear in the literature. The present work, for the first time, systematically investigates the role of ultrasound pre-treatment (UPT) in the carbonaceous copper-bearing shale flotation. To this end, conditioning was carried out at different powers of applied ultrasound. Non-treated and UPT shale flotation tests were performed in the presence of frother (MIBC) and collector (KEX). To analyse particle surface charge variation and collector adsorption properties after application of UPT, zeta potential and ultraviolet–visible spectroscopy measurements were implemented, respectively. The generation of sub-micron bubbles due to the acoustic cavitation was characterised by laser-based particle size measurements. Shale hydrophobicity was determined using the sessile drop and captive bubble techniques.The micro-flotation results showed that the mass recovery increased by 40% at 20 W of applied ultrasonic power. The positive effect of UPT on the copper-bearing shale flotation was related to: i) generation of ultrafine bubbles due to the acoustic cavitation phenomenon and ii) the cleaning effect through transient bubble collapse. However, rigorous ultra-sonication diminished the recoverability of the sample owing to the less intensified number of ultrafine bubbles on the particle surfaces and formation of free H and OH radicals, which led to the oxidation of particle surfaces. These statements were correlated well with the observations of the zeta potential, particle size analysis and quantified ultrafine bubbles. Finally, we briefly highlighted fundamental knowledge gaps in flotation and ultrasound-related issues for future work.     

Oscillation and Migration of Bubbles within Ultrasonic Field

The oscillation and migration of bubbles within an intensive ultrasonic field are important issues concerning acoustic cavitation in liquids.We establish a selection map of bubble oscillation mode related to initial bubble radius and driving sound pressure under 20 kHz ultrasound and analyze the individual-bubble migration induced by the combined effects of pressure gradient and acoustic streaming.Our results indicate that the pressure threshold of stable and transient cavitation decreases with the increasing initial bubble radius.At the pressure antinode,the Bjerknes force dominates the bubble migration, resulting in the large bubbles gathering toward antinode center,whereas small bubbles escape from antinode.By contrast,at the pressure node,the bubble migration is primarily controlled by acoustic streaming,which effectively weakens the bubble adhesion on the container walls,thereby enhancing the cavitation effect in the whole liquid.     

Cavitation mapping by sonochemiluminescence with less bubble displacement induced by acoustic radiation force in a 1.2 MHz HIFU

An acoustic radiation force counterbalanced appliance was employed to map the cavitation distribution in water. The appliance was made up of a focused ultrasound transducer and an aluminum alloy reflector with the exactly same shape. They were centrosymmetry around the focus of the source transducer. Spatial–temporal dynamics of cavitation bubble clouds in the 1.2 MHz ultrasonic field within this appliance were observed in water. And they were mapped by sonochemiluminescence (SCL) recordings and high-speed photography. There were significant differences in spatial distribution and temporal evolution between normal group and counterbalanced group. The reflector could avoid bubble directional displacement induced by acoustic radiation force under certain electric power (⩽50 W). As a result, the SCL intensity in the pre-focal region was larger than that of normal group. In event of high electric power (⩾70 W), most of the bubbles were moving in acoustic streaming. When electric power decreased, bubbles kept stable and showed stripe structure in SCL images. Both stationary bubbles and moving bubbles have been captured, and exhibited analytical potential with respect to bubbles in therapeutic ultrasound.     

A power ultrasonic technology for deliquoring

Solid-liquid separation is a topic of permanent interest in many areas such as mineral recovery, food processing and sewage disposal. The adequate application of high-intensity ultrasonic fields may contribute to improve the efficiency of conventional deliquoring processes. Deliquoring refers to removal of liquid from a product without changing its phase.Different effects are involved in the application of high-intensity ultrasound for deliquoring, the most important of which are: the alternating acoustic stresses, the radiation pressure, the acoustic streaming, interface instabilities and cavitation. One of the main advantages of the ultrasonic energy in deliquoring processes is its ability to release the strongly bound moisture.This paper deals with the application of an ultrasonic procedure for deliquoring of slurries in which a high-intensity vibration, homogeneously distributed, is directly applied to the wet particulate material. The vibration travels through the solid-liquid medium and the rapid series of alternative compressions and rarefactions produce a kind of "sponge effect" which favours the migration of moisture through natural or acoustically created channels.The obtained results show that the new technique is very promising to assist filtration processes for solid-liquid separation of highly concentrated suspensions of fine particles.     

Design of a flotation cell equipped with ultrasound transducers to enhance coal flotation

Ultrasonic treatment is widely used for surface cleaning during physical, chemical and physico-chemical processes in mineral processing. Several research papers and a few industrial applications about the subject suggest that the mechanism behind the positive effect of ultrasound for mineral processing and especially flotation is due to formation of cavitation by ultrasonic energy. Within this study, coal floatability is investigated by use of a specially designed flotation cell equipped with ultrasound transducers with different power, frequency and geometry. The results indicate that ultrasonic treatment during coal flotation positively affects the quality and quantity of the properties of floated coals while using of lesser amounts of reagent than a conventional flotation system.     

Intense acoustic bursts as a signal-enhancement mechanism in ultrasound-modulated optical tomography

Biophotonic imaging with ultrasound-modulated optical tomography (UOT) promises ultrasonically resolved imaging in biological tissues. A key challenge in this imaging technique is a low signal-to-noise ratio (SNR). We show significant UOT signal enhancement by using intense time-gated acoustic bursts. A CCD camera captured the speckle pattern from a laser-illuminated tissue phantom. Differences in speckle contrast were observed when ultrasonic bursts were applied, compared with when no ultrasound was applied. When CCD triggering was synchronized with burst initiation, acoustic-radiation-force-induced displacements were detected. To avoid mechanical contrast in UOT images, the CCD camera acquisition was delayed several milliseconds until transient effects of acoustic radiation force attenuated to a satisfactory level. The SNR of our system was sufficiently high to provide an image pixel per acoustic burst without signal averaging. Because of the substantially improved SNR, the use of intense acoustic bursts is a promising signal enhancement strategy for UOT.     

Recent advances in applications of power ultrasound for petroleum industry

Power ultrasound, as an emerging green technology has received increasing attention of the petroleum industry. The physical and chemical effects of the periodic oscillation and implosion of acoustic cavitation bubbles can be employed to perform a variety of functions. Herein, the mechanisms and effects of acoustic cavitation are presented. In addition, the applications of power ultrasound in the petroleum industry are discussed in detail, including enhanced oil recovery, oil sand extraction, demulsification, viscosity reduction, oily wastewater treatment and oily sludge treatment. From the perspective of industrial background, key issue and resolution mechanism, current applications and future development of power ultrasound are discussed. In addition, the effects of acoustic parameters on treatment efficiency, such as frequency, acoustic intensity and treatment time are analyzed. Finally, the challenges and outlook for industrial application of power ultrasound are discussed.     

Grain refining of Ti-6Al-4V alloy fabricated by laser and wire additive manufacturing assisted with ultrasonic vibration

The formation of the coarse columnar crystal structure of Ti-6Al-4V alloy in the process of additive manufacturing greatly reduces the mechanical performance of the additive manufactured parts, which hinders the applications of additive manufacturing techniques in the engineering fields. In order to refine the microstructure of the materials using the high intensity ultrasonic via the acoustic cavitation and acoustic flow effect in the process of metal solidification, an ultrasonic vibration technique was developed to a synchronous couple in the process of Laser and Wire Additive Manufacturing (LWAM) in this work. It is found that the introduction of high-intensity ultrasound effectively interrupts the epitaxial growth tendency of prior-β crystal and weakens the texture strength of prior-β crystal. The microstructure of Ti-6Al-4V alloy converts to fine columnar crystals from typical coarse columnar crystals. The simulation results confirm that the acoustic cavitation effect applied to the molten pool created by the high-intensity ultrasound is the key factor that affects the crystal characteristics.     

超声空化及其声流结构实验研究*

超声空化及其声流效应在医学、化工和能源等领域得到广泛应用。本文采用高速摄像和粒子图像测速系统分别研究了超声场下的空化形态和声流场结构的时空演化规律。实验研究了50W,100W,200W和250W等四种不同输入功率对18kHz的超声变幅杆附近空化及其声流场的影响。研究结果表明：（1）在变幅杆下端面处观察到由大量空化气泡均匀分布组成的倒置锥形空泡结构,并且锥形空泡结构为稳态流动结构。（2）在超声变幅杆附近产生了两种不同的声流形式,第一种是变幅杆底端的射流型声流,第二种是变幅杆两侧的回旋流。此外,通过研究空泡与声流场中最大速度点之间的空间对应关系,发现声流是因为空泡流动带动而产生的。（3）空间位置和输入功率能显著影响射流型声流的流场结构,但是对回旋流的影响十分微弱。     

Towards an understanding and control of cavitation activity in 1 MHz ultrasound fields

Various industrial processes such as sonochemical processing and ultrasonic cleaning strongly rely on the phenomenon of acoustic cavitation. As the occurrence of acoustic cavitation is incorporating a multitude of interdependent effects, the amount of cavitation activity in a vessel is strongly depending on the ultrasonic process conditions. It is therefore crucial to quantify cavitation activity as a function of the process parameters. At 1 MHz, the active cavitation bubbles are so small that it is becoming difficult to observe them in a direct way. Hence, another metrology based on secondary effects of acoustic cavitation is more suitable to study cavitation activity. In this paper we present a detailed analysis of acoustic cavitation phenomena at 1 MHz ultrasound by means of time-resolved measurements of sonoluminescence, cavitation noise, and synchronized high-speed stroboscopic Schlieren imaging. It is shown that a correlation exists between sonoluminescence, and the ultraharmonic and broadband signals extracted from the cavitation noise spectra. The signals can be utilized to characterize different regimes of cavitation activity at different acoustic power densities. When cavitation activity sets on, the aforementioned signals correlate to fluctuations in the Schlieren contrast as well as the number of nucleated bubbles extracted from the Schlieren Images. This additionally proves that signals extracted from cavitation noise spectra truly represent a measure for cavitation activity. The cyclic behavior of cavitation activity is investigated and related to the evolution of the bubble populations in the ultrasonic tank. It is shown that cavitation activity is strongly linked to the occurrence of fast-moving bubbles. The origin of this “bubble streamers” is investigated and their role in the initialization and propagation of cavitation activity throughout the sonicated liquid is discussed. Finally, it is shown that bubble activity can be stabilized and enhanced by the use of pulsed ultrasound by conserving and recycling active bubbles between subsequent pulsing cycles.     

The effect of ultrasound on diffusion through membranes

The effect of ultrasound and its mechanisms have been studied in the case of diffusion of electrolytes through cellophane membranes as a function of the intensity of the ultrasonic field, the concentration gradient and the irradiation time.The main cause of acceleration of diffusion with ultrasound is the appearance of acoustic microcurrents. Also taking part are: radiation pressure, gravitation, cavitation and acoustic pressure.Values of the diffusion coefficients were calculated from Fick's first law for the case of the stationary processes.     

Numerical simulations of stable cavitation bubble generation and primary Bjerknes forces in a three-dimensional nonlinear phased array focused ultrasound field

We present a model developed for studying the generation of stable cavitation bubbles and their motion in a three-dimensional volume of liquid with axial symmetry under the effect of finite-amplitude phased array focused ultrasound. The density of bubbles per unit volume is determined by a nonlinear law which is a threshold-dependent function of the negative acoustic pressure reached in the liquid, in which nuclei are initially distributed. The nonlinear mutual interaction of ultrasound and bubble oscillations is modeled by a nonlinear coupled differential system formed by the wave and a Rayleigh-Plesset equations, for which both the pressure and the bubble oscillation variables are unknown. The system, which accounts for nonlinearity, dispersion, and attenuation due to the bubbles, is solved by numerical approximations. The nonlinear acoustic pressure field is then used to evaluate the primary Bjerknes force field and to predict the subsequent motion of bubbles. In order to illustrate the procedure, a medium-high and a low ultrasonic frequency configurations are assumed. Simulation results show where bubbles are generated, the nonlinear effects they have on ultrasound, and where they are relocated. Despite many physical restrictions and thanks to its particularities (two nonlinear coupled fields, bubble generation, bubble motion), the numerical model used in this work gives results that show qualitative coherence with data observed experimentally in the framework of stable cavitation and suggest their usefulness in some application contexts.     

The influence of pressure on the acoustic cavitation in saturated CO2-expanded N,N-dimethylformamide

CO₂-expanded organic solvent is a kind of important fluid medium and has broad applications in chemical industry, environmental protection and other fields. Ultrasonic cavitation in gas expanded liquids (GXLs) is conducive to enhancing mass transfer and producing many exciting phenomena. In this paper, the ultrasonic cavitations and streaming in the saturated CO₂-expanded liquid N, N-dimethylformamide (DMF) at 4.2 MPa and 5.2 MPa are observed by a high-speed camera. The cavitation intensity and time trace of pressure pulses are recorded using a PZT hydrophone. The influences of gas–liquid equilibrium pressure and ultrasonic power on the cluster dynamics of transient and stable cavitation are examined. The excess molar enthalpies required for CO₂ dissociation from DMF are calculated by Peng-Robinson equations of state and the change of surface free energy of CO₂-expanded DMF is predicted. The results show that the excess enthalpy of the mixture is one of the key factors to control ultrasonic cavitation at high pressurized conditions, while the surface tension is the key factor for low pressure. As the increase of applied ultrasonic power, the formation and collapsing frequency of bubble clusters increases, and the amplitude and cyclic frequency of pressure pulse are enhanced. The transient cavitation intensity increases as it reaches a maximum value at a certain ultrasonic power and then decreases. The change trends of stable cavitation intensity under different pressures are basically same. It can be concluded from the evidence that ultrasonic cavitation in CO₂-expanded DMF is affected by the combined effect of compression and substitution: compression depresses the nucleation and growth of bubbles, while the high solubility of CO₂ in DMF is conducive to the generation of bubbles in cavitation.     

声场中水力空化泡的动力学特性

以水为工作介质,考虑了液体黏性、表面张力、可压缩性及湍流作用等情况,对文丘里管反应器中空化泡在声场作用下的动力学行为特性进行了数值研究.分析了超声波频率、声压及喉径比对空化泡运动特性以及空化泡崩溃时所形成泡温以及压力脉冲的影响.结果表明,超声将水力空化泡运动调制成稳态空化,有利于增强空化效果. 关键词： 超声波 水力空化 湍流 气泡动力学     

Single-transducer dual-frequency ultrasound generation to enhance acoustic cavitation

Dual- or multiple-frequency ultrasound stimulation is capable of effectively enhancing the acoustic cavitation effect over single-frequency ultrasound. Potential application of this sonoreactor design has been widely proposed such as on sonoluminescence, sonochemistry enhancement, and transdermal drug release enhancement. All currently available sonoreactor designs employed multiple piezoelectric transducers for generating single-frequency ultrasonic waves separately and then these waves were mixed and interfered in solutions. The purpose of this research is to propose a novel design of generating dual-frequency ultrasonic waves with single piezoelectric elements, thereby enhancing acoustic cavitation. Macroscopic bubbles were detected optically, and they were quantified at either a single-frequency or for different frequency combinations for determining their efficiency for enhancing acoustic cavitation. Visible bubbles were optically detected and hydrogen peroxide was measured to quantify acoustic cavitation. Test water samples with different gas concentrations and different power levels were used to determine the efficacy of enhancing acoustic cavitation of this design. The spectrum obtained from the backscattered signals was also recorded and examined to confirm the occurrence of stable cavitation. The results confirmed that single-element dual-frequency ultrasound stimulation can enhance acoustic cavitation. Under certain testing conditions, the generation of bubbles can be enhanced up to a level of five times higher than the generation of bubbles in single-frequency stimulation, and can increase the hydrogen peroxide production up to an increase of one fold. This design may serve as a useful alternative for future sonoreactor design owing to its simplicity to produce dual- or multiple-frequency ultrasound.     

Effect of ultrasonic standing waves on flotation bubbles

Ultrasonic flotation was an effective method to float fine coal. In this study, the effects of the standing waves with different frequencies on ultrasonic flotation were investigated. The dynamic processes of bubble and coal-bubble were revealed by a high-speed camera. The results showed that under the action of Bjerknes force, bubble aggregates were formed within 450 ms and coal bubble aggregates were formed within 20 ms. The bubble aggregates were statistically analyzed by image processing method. The number of aggregates and small bubbles in the ultrasonic field at 100 kHz was greater than those at 80 and 120 kHz. Besides, 100 kHz ultrasonic flotation achieved the highest yields of clean coal (35.89%) and combustible recovery (45.77%). The cavitation bubbles acted as either a “medium” or an “inclusion”, entrapping and entraining the coal particles in the flotation pulp. It promoted the aggregation of bubbles with coal particles, so the flotation efficiency was effectively improved in the presence of ultrasonic standing waves.     

High-speed imaging of ultrasound driven cavitation bubbles in blind and through holes

The interest in application of ultrasonic cavitation for cleaning and surface treatment processes has increased greatly in the last decades. However, not much is known about the behavior of cavitation bubbles inside the microstructural features of the solid substrates. Here we report on an experimental study on dynamics of acoustically driven (38.5 kHz) cavitation bubbles inside the blind and through holes of PMMA plates by using high-speed imaging. Various diameters of blind (150, 200, 250 and 1000 µm) and through holes (200 and 1000 µm) were investigated. Gas bubbles are usually trapped in the holes during substrate immersion in the liquid thus preventing their complete wetting. We demonstrate that trapped gas can be successfully removed from the holes under ultrasound agitation. Besides the primary Bjerknes force and acoustic streaming, the shape oscillations of the trapped gas bubble seem to be a driving force for bubble removal out of the holes. We further discuss the bubble dynamics inside microholes for water and Cu²⁺ salt solution. It is found that the hole diameter and partly the type of liquid media influences the number, size and dynamics of the cavitation bubbles. The experiments also showed that a large amount of the liquid volume inside the holes can be displaced within one acoustic cycle by the expansion of the cavitation bubbles. This confirmed that ultrasound is a very effective tool to intensify liquid exchange processes, and it might significantly improve micro mixing in small structures. The investigation of the effect of ultrasound power on the bubble density distribution revealed the possibility to control the cavitation bubble distribution inside the microholes. At a high ultrasound power (31.5 W) we observed the highest bubble density at the hole entrances, while reducing the ultrasound power by a factor of ten shifted the bubble locations to the inner end of the blind holes or to the middle of the through holes.