The effect of ultrasonic waves on the nucleation of pure water and degassed water

In order to clarify the mechanism of nucleation of ice induced by ultrasound, ultrasonic waves have been applied to supercooled pure water and degassed water, respectively. For each experiment, water sample is cooled at a constant cooling rate of 0.15 °C/min and the ultrasonic waves are applied from the water temperature of 0 °C until the water in a sample vessel nucleates. This nucleation temperature is measured. The use of ultrasound increased the nucleation temperature of both degassed water and pure water. However, the undercooling temperature for pure water to nucleate is less than that of degassed water. It is concluded that cavitation and fluctuations of density, energy and temperature induced by ultrasound are factors that affect the nucleation of water. Cavitation is a major factor for sonocrystallisation of ice.     

Practical scale modification of oleogels by ultrasonic standing waves

Lipid-based materials, such as substitutes for saturated fats (oleogels) structurally modified with ultrasonic standing waves (USW), have been developed by our group. To enable their potential application in food products, pharmaceuticals, and cosmetics, practical and economical production methods are needed. Here, we report scale-up of our procedure of structurally modifying oleogels via the use of USW by a factor of 200 compared to our previous microfluidic chamber. To this end, we compared three different USW chamber prototypes through finite element simulations (FEM) and experimental work. Imaging of the internal structure of USW-treated oleogels was used as feedback for successful development of chambers, i.e., the formation of band-like structures was the guiding factor in chamber development. We then studied the bulk mechanical properties by a uniaxial compression test of the sonicated oleogels obtained with the most promising USW chamber, and sampled local mechanical properties using scanning acoustic microscopy. The results were interpreted using a hyperelastic foam model. The stability of the sonicated oleogels was compared to control samples using automated image analysis oil-release tests. This work enabled the effective mechanical-structural manipulation of oleogels in volumes of 10–100 mL, thus paving the way for USW treatments of large-scale lipid-based materials.     

Droplets banding characteristics of water-in-oil emulsion under ultrasonic standing waves

Droplets banding is critical to emulsion separation under ultrasonic irradiation as it can greatly improve the separation efficiency. In this paper, the formation process of droplets banding under ultrasonic standing waves was precisely captured by high-speed microscopic photography; by processing the images, the droplets banding characteristics, including the banding formation time and banding interval, were extracted. Then the effects of acoustic intensity, frequency, droplet size, and physical properties of oil and water on the droplets banding characteristics were discussed in details. The results show that the range of acoustic intensities, within which the droplets banding can form, increases with the increase of the frequency; a maximum allowable acoustic intensity exists for banding formation, which also increases with the frequency. The banding formation time, which increases with increasing oil viscosity but decreases with droplet size, is found to be hardly affected by the oil-water interfacial tension. In addition, the banding interval is only related to the frequency, which closely corresponds to the half wavelength.     

Ultrarapid formation of homogeneous Cu6Sn5 and Cu3Sn intermetallic compound joints at room temperature using ultrasonic waves

Homogeneous intermetallic compound joints are demanded by the semiconductor industry because of their high melting point. In the present work, ultrasonic vibration was applied to Cu/Sn foil/Cu interconnection system at room temperature to form homogeneous Cu₆Sn₅ and Cu₃Sn joints. Compared with other studies based on transient-liquid-phase soldering, the processing time of our method was dramatically reduced from several hours to several seconds. This ultrarapid intermetallic phase formation process resulted from accelerated interdiffusion kinetics, which can be attributed to the sonochemical effects of acoustic cavitation at the interface between the liquid Sn and the solid Cu during the ultrasonic bonding process.     

Effect of ultrasonic standing waves on flotation bubbles

Ultrasonic flotation was an effective method to float fine coal. In this study, the effects of the standing waves with different frequencies on ultrasonic flotation were investigated. The dynamic processes of bubble and coal-bubble were revealed by a high-speed camera. The results showed that under the action of Bjerknes force, bubble aggregates were formed within 450 ms and coal bubble aggregates were formed within 20 ms. The bubble aggregates were statistically analyzed by image processing method. The number of aggregates and small bubbles in the ultrasonic field at 100 kHz was greater than those at 80 and 120 kHz. Besides, 100 kHz ultrasonic flotation achieved the highest yields of clean coal (35.89%) and combustible recovery (45.77%). The cavitation bubbles acted as either a “medium” or an “inclusion”, entrapping and entraining the coal particles in the flotation pulp. It promoted the aggregation of bubbles with coal particles, so the flotation efficiency was effectively improved in the presence of ultrasonic standing waves.     

Suspension characteristics of water droplet in oil under ultrasonic standing waves

The suspension characteristics of water droplet in oil were investigated under ultrasonic standing waves with high-speed photography in this paper. Firstly, the suspension position of droplet was predicted by theoretical derivation. The motion trajectory of droplet was captured and a kinetic analysis was applied to characterize the suspension position of droplet. The effects of droplet size, acoustic pressure, frequency, as well as density ratio of water and oil on the suspension position of droplet were analyzed in details. It was proved that the droplet size had little effect on the suspension position at different frequencies. The suspension zone approached minimum at 39.4 kHz, and the suspension position of droplet was insensitive to acoustic pressure amplitude and density ratio at this frequency. These would be advantageous to maintain the stability of droplet banding and shorten the width of banding. In addition, it was proved that the suspension position of droplet is approximately linear with the density ratio at different frequencies.     

An experimental study on the coalescence process of binary droplets in oil under ultrasonic standing waves

The coalescence process of binary droplets in oil under ultrasonic standing waves was investigated with high-speed photography. Three motion models of binary droplets in coalescence process were illustrated: (1) slight translational oscillation; (2) sinusoidal translational oscillation; (3) migration along with acoustic streaming. To reveal the droplets coalescence mechanisms, the influence of main factors (such as acoustic intensity, droplet size, viscosity and interfacial tension, etc) on the motion and coalescence of binary droplets was studied under ultrasonic standing waves. Results indicate that the shortest coalescence time is achieved when binary droplets show sinusoidal translational oscillation. The corresponding acoustic intensity in this case is the optimum acoustic intensity. Under the optimum acoustic intensity, drop size decrease will bring about coalescence time decrease by enhancing the binary droplets oscillation. Moreover, there is an optimum interfacial tension to achieve the shortest coalescence time.     

Measurement of viscosity of highly viscous non-Newtonian fluids by means of ultrasonic guided waves

In order to perform monitoring of the polymerisation process, it is necessary to measure viscosity. However, in the case of non-Newtonian highly viscous fluids, viscosity starts to be dependent on the vibration or rotation frequency of the sensing element. Also, the sensing element must possess a sufficient mechanical strength. Some of these problems may be solved applying ultrasonic measurement methods, however until now most of the known investigations were devoted to measurements of relatively low viscosities (up to a few Pa s) of Newtonian liquids.     

Vibration characteristics of aluminum surface subjected to ultrasonic waves and their effect on wetting behavior of solder droplets

The vibration characteristics of an aluminum surface subjected to ultrasonic waves were investigated with a combination of numerical simulation and experimental testing. The wetting behavior of solder droplets on the vibrating aluminum surface was also examined. The results show that the vibration pattern of the aluminum surface is inhomogeneous. The amplitude of the aluminum surface exceeds the excitation amplitude in some zones, while the amplitude decreases nearly to zero in other zones. The distribution of the zero-amplitude zones is much less dependent on the strength of the vibration than on the location of the vibration source. The surface of the liquid solder vibrates at an ultrasonic frequency that is higher than the vibration source, and the amplitude of the liquid solder is almost twice that of the aluminum surface. The vibration of the surface of the base metal (liquid solder) correlates with the oxide film removal effect. Significant removal of the oxide film can be achieved within 2 s when the amplitude of the aluminum surface is higher than 5.4 μm or when the amplitude of the liquid solder surface is higher than 10.2 μm.     

Toward efficient interactions of bubbles and coal particles induced by stable cavitation bubbles under 600 kHz ultrasonic standing waves

The interactions of bubbles and coal particles in 600 kHz ultrasonic standing waves (USW) field has been investigated. A high-speed camera was employed to record the phenomena occurred under the USW treatment. The formation and behaviors of cavitation bubbles were analyzed. Under the driving of these cavitation bubbles, whose size is from several microns to dozens of microns, coal particles were aggregated and then attracted by large bubbles due to the acoustic radiation forces. The results of USW-assisted flotation show a significant improvement in recoveries at 600 kHz, which indicates that the interactions of bubbles and particles in the USW field are more efficient than that in the conventional gravitational field. Furthermore, the sound pressure distribution of the USW was measured and predicted by a hydrophone. The analysis of gravity and buoyancy, primary and secondary Bjerknes forces shows that bubble-laden particles can be attracted by the rising bubbles under large acoustic forces. This study highlights the potential for USW technology to achieve efficient bubble-particle interactions in flotation.     

Precise spatial control of cavitation erosion in a vessel phantom by using an ultrasonic standing wave

In atherosclerotic inducement in animal models, the conventionally used balloon injury is invasive, produces excessive vessel injuries at unpredictable locations and is inconvenient in arterioles. Fortunately, cavitation erosion, which plays an important role in therapeutic ultrasound in blood vessels, has the potential to induce atherosclerosis noninvasively at predictable sites. In this study, precise spatial control of cavitation erosion for superficial lesions in a vessel phantom was realised by using an ultrasonic standing wave (USW) with the participation of cavitation nuclei and medium-intensity ultrasound pulses. The superficial vessel erosions were restricted between adjacent pressure nodes, which were 0.87 mm apart in the USW field of 1 MHz. The erosion positions could be shifted along the vessel by nodal modulation under a submillimetre-scale accuracy without moving the ultrasound transducers. Moreover, the cavitation erosion of the proximal or distal wall could be determined by the types of cavitation nuclei and their corresponding cavitation pulses, i.e., phase-change microbubbles with cavitation pulses of 5 MHz and SonoVue microbubbles with cavitation pulses of 1 MHz. Effects of acoustic parameters of the cavitation pulses on the cavitation erosions were investigated. The flow conditions in the experiments were considered and discussed. Compared to only using travelling waves, the proposed method in this paper improves the controllability of the cavitation erosion and reduces the erosion depth, providing a more suitable approach for vessel endothelial injury while avoiding haemorrhage.     

Acoustic gas slip induced by surface waves

A boundary kinetic effect has been predicted on the basis of a model of interaction between Rayleigh surface acoustic waves (SAW) and a gas. The effect resembles some classic boundary effects such as thermal or diffusion gas slip. The functional dependence of the effect on gas and SAW parameters is presented. The slip phenomenon takes place due to angular restrictions of the scattered gas molecules because of the deformation of the solid surface.     

超声珩磨区实际气体的单空泡动力学分析

为进一步揭示功率超声振动的珩磨机理,以珩磨液为工作介质,研究了功率超声珩磨环境中实际气体的单空泡动力学特性。基于Rayleigh-Plesset方程,应用实际气体绝热方程和范德瓦尔斯方程对其进行了修正,建立了功率超声珩磨环境中实际气体的单空泡动力学方程以及实际气体单空泡共振频率方程。并运用4~5阶RungeKutta法模拟了不同超声条件(声压幅值、空泡初始半径、振动频率)对泡壁的运动以及运动速度的影响。结果表明:较高的声压幅值,空泡理论共振半径R'0与初始半径R0的比值为102数量级以及较低的超声频率有利于超声珩磨磨削区空化效应的发生。     

Selective generation of ultrasonic Lamb waves by electromagnetic acoustic transducers

In this paper, we describe a modal expansion approach for the analysis of the selective generation of ultrasonic Lamb waves by electromagnetic acoustic transducers(EMATs). With the modal expansion approach for waveguide excitation, an analytical expression of the Lamb wave's mode expansion coefficient is deduced, which is related to the driving frequency and the geometrical parameters of the EMAT's meander coil, and lays a theoretical foundation for exactly analyzing the selective generation of Lamb waves with EMATs. The influences of the driving frequency on the mode expansion coefficient of ultrasonic Lamb waves are analyzed when the EMAT's geometrical parameters are given. The numerical simulations and experimental examinations show that the ultrasonic Lamb wave modes can be effectively regulated(strengthened or restrained) by choosing an appropriate driving frequency of EMAT, with the geometrical parameters given. This result provides a theoretical and experimental basis for selectively generating a single and pure Lamb wave mode with EMATs.     

Effect of the ultrasonic standing wave frequency on the attractive mineralization for fine coal particle flotation

Froth flotation for mineral beneficiation is one of the most important separation techniques; however, it has several challenges for processing fine and ultrafine particles. Attractive mineralization between particles and bubbles by ultrasonic standing wave (USW) is a novel and high-efficiency method that could assist fine particle flotation. Frequency is an important ultrasound parameter, whose effectiveness mechanisms on the attractive mineralization did not compressively address. This study explored the effect of the USW field with various frequencies on the fine coal flotation for filling this gap. Herein, a high-speed camera and a focused beam reflectance measurement (FBRM) were used to analyze three sub-processes of the attractive mineralization, including the microbubbles’ formation, the conventional flotation bubbles (CFBs)’ dispersion, and the particles’ movement. It was found that the maximum flotation metallurgical responses were obtained under the highest examined USW frequency (600 kHz). However, the flotation outcomes by a low USW frequency (50 kHz) were even lower than the conventional flotation tests. Observation and theoretical calculation results revealed these results were originated from the influence of frequency on the carrier bubbles’ formation and the action of the secondary acoustic force during USW-assisted flotation. These outcomes demonstrated that frequency is a key factor determining the success of attractive mineralization for fine particles’ flotation.     

Effects of reservoir rock pore geometries and ultrasonic parameters on the removal of asphaltene deposition under ultrasonic waves

Asphaltene deposition around the wellbore is a major cause of formation damage, especially in heavy oil reservoirs Ultrasonic stimulation, rather than chemical injection, is thought to be a more cost-effective and environmentally friendly means of removing asphaltene deposition. However, it seems to be unclear how crucial features like reservoir pore geometries and ultrasonic parameters affect this ultrasound treatment.In this work, five two-dimensional glass micromodels with different pore geometries were designed to assess the impact of pore geometries on the ultrasonic removal of asphaltene deposition. Experiments were undertaken in an ultrasound bath at a set frequency (20 kHz) and adjustable powers (100–1000 W). Direct image analysis before, during and after sonication was used to assess the impact of pore geometry and a change in ultrasonic parameter on the removal of asphaltene deposition. The effectiveness of ultrasound treatment at various sonication periods were found to be reliant on the pore geometries of the individual micromodels. For micromodels with throat sizes 300 µm and pore shapes as circle, square and triangle, an increase in ultrasonic power from 400 to 1000 W resulted in an increase in the percentage of removed asphaltene deposition after 2 h from 12.6 to 14.7, 11.5 to 14.63, and 5.8 to 7.1 percent, respectively.     

套管井超声导波成像系统开发与工程应用研究

针对现有套管井检测与评价技术存在的缺陷,开展了进一步的导波成像方法与技术开发研究。对套管壁A0导波模式频散与泄漏衰减特性,以及泄漏衰减特性与管外粘结材料特性阻抗的关系进行了分析。在此基础上进行了不同粘结载荷钢板模型A0模泄漏衰减等特性以及脉冲回波厚度共振波特性的实验测试。结果显示,结合A0模式的衰减与管外粘结材料特性阻抗的测试结果,可有效定征管外粘结材料特性,进一步确定和成像管外环形空间水力联通特性。以此为基础,开发了耐温和耐压宽带超声换能器,以及检测与成像系统。通过模型井和实际井的测试,获得良好效果。     

Experimental investigation on the effect of ultrasonic waves on reducing asphaltene deposition and improving oil recovery under temperature control

A well-known complication in the oil reservoir during oil production is asphaltene deposition in and around the production wellbore. Deposition of asphaltene around the production wellbore may cause a significant pressure drop and in turn loss of efficiency in the production process. Various mechanical and chemical methods have been employed in order to reduce asphaltene formation or to eliminate the precipitate. A novel technique which presented a great potential for prevention or elimination of asphaltene is spreading out the high energy ultrasound wave within the oil reservoir. In this study, in a glass micro-model, asphaltene precipitation was first simulated in a transparent porous medium and its removal by application of high energy ultrasound wave was then investigated. To simulate asphaltene precipitation, the micro-model was first saturated with oil and then a normal-pentane was injected. This was followed by flooding the porous media with brine while propagating ultrasound waves (30 kHz and 100 W) to eliminate asphaltene precipitation. The experiment setup was equipped with a temperature controller. The results indicate a significant reduction in asphaltene precipitation in the oil reservoir may be achieved by application of ultrasound energy. Asphaltene particle deposition has been solved reversibly in the oil layer of porous medium and with the oil layering mechanism, the rate of oil production has been increased. In some spots, water/oil emulsion has been formed because of the ultrasonic vibration on the wall. Both the crude and synthetic oils were examined.     

振动弦的“色散”实验研究

研究了有界弦横向强迫振动时弦上波速的色散现象.实验测量结果表明:由弦的张力和线密度决定的弦上的波速(T/ρ)~1/2不一定是常量,在一定的条件下,弦的波速会随着弦驻波的波长长度(弦长)改变而变化.     

Characterising the cavitation activity generated by an ultrasonic horn at varying tip-vibration amplitudes

Dual-perspective high-speed imaging and acoustic detection is used to characterise cavitation activity at the tip of a commercial 20 kHz (f₀) ultrasonic horn, over 2 s sonications across the range of input powers available (20 – 100%). Imaging at 1 × 10⁵ frames per second (fps) captures cavitation-bubble cluster oscillation at the horn-tip for the duration of the sonication. Shadowgraphic imaging at 2 Mfps, from an orthogonal perspective, probes cluster collapse and shock wave generation at higher temporal resolution, facilitating direct correlation of features within the acoustic emission data generated by the bubble activity. f₀/m subharmonic collapses of the primary cavitation cluster directly beneath the tip, with m increasing through integer values at increasing input powers, are studied. Shock waves generated by periodic primary cluster collapses dominate the non-linear emissions of the cavitation noise spectra. Transitional input powers for which the value of m is indistinct, are identified. Overall shock wave content within the emission signals collected during sonications at transitional input powers are reduced, relative to input powers with distinct m. The findings are relevant for the optimisation of applications such as sonochemistry, known to be mediated by bubble collapse phenomena.