Fabrication and characterization of composition-gradient CuO/SiO2 composite aerogel

With tetramethoxysilane as the silica precursor, CuCl₂·2H₂O as the copper–oxide precursor, acetonitrile as the solvent and gelled by PO via a sol–gel process, the CuO/SiO₂ composite aerogel was fabricated. By adjusting the amount of CuCl₂·2H₂O, CuO/SiO₂ composite aerogels with different molar ratio of Cu/Si such as 1, 5, 10, 20, 30 and 35 % was prepared. Finally, via a self-built device and sol-co-gelation technic, a continuous formation process was developed to fabricate the composition-gradient CuO/SiO₂ composite aerogel. Density of these aerogels was about 200 mg/cm³, the composition-gradient CuO/SiO₂ composite aerogel was cylindrical and about 2.5 cm in height. Scanning electron microscope was used to characterize its microstructure at different position. X-ray diffraction, energy dispersive spectrometer and Fourier transform infrared spectrometer were used to characterize its composition and composition distribution, the results showed that the cylindrical CuO/SiO₂ composite aerogel’s molar ratio of Cu/Si changed from 31.06 to 4.43 % as the measure point from the bottom up, the whole sample displayed obvious composition-gradient.     

A method for producing gradient density aerogel

The Stardust Mission used gradient density aerogel as the hypervelocity particle capture medium in both the cometary and interstellar collection grids. The development and production of these materials was performed exclusively for this mission as a means of improving the efficiency of the collection process. The density of an aerogel can be dictated by controlling the ratio of the condensable silica to that of the solvent used in the aerogel precursor solution. A density gradient was established by gradually mixing the precursor solution for low density aerogel into the precursor solution for high density aerogel and continuously pumping the resultant mixture into a mold. The aerogel designed for the capture of cometary particles had a density gradient ranging from 10 mg/cm³ to 50 mg/cm³ across the 3 cm profile of each block. Whereas those designed for the capture of interstellar grains had a gradient ranging from 10 mg/cm³ to 20 mg/cm³ across a 1 cm profile. Since various physical properties, e.g., refractive index, thermal conductivity, acoustic impedance, dielectric constant, are correlated to the density, they also vary with the density. This method of establishing a density gradient in aerogel can be used to produce other material gradients, e.g., gradient oxide, gradient dopant, in any sol–gel based material.     

Synthesis and characterization improvement of gradient density aerogels for hypervelocity particle capture through co-gelation of binary sols

In this paper, we reported the preparation technics and details of gradient density aerogels (GA) via continuous formation technics, and introduced an effective and facile method to analyze its physical properties and microstructure correctly, since these properties are density dependent. With tetramethoxysilane as precursor and two-step sol–gel process, high transparence and crack-free of GA were fabricated, the density ranges from 0.02 to 0.2 g/cm³. The linear shrinkage of GA increases continuously with density increases from top to bottom. Base on systematically analyze the formation mechanism of GA, the co-gelation of binary sols with different concentrations method was developed to prepare mixed aerogels, which possessed a similar internal skeleton structure compare with GA. The internal skeleton structure of these aerogels is cross-linked by distinct sizes silica particles from two concentrations of silica-sols. Four mixed aerogels corresponding to different density positions of GA (a—0.15, b—0.12, c—0.09, and d—0.05 g/cm³) were selected to test. X-ray phase contrast method was used to shown the density distribution of GA. BET observation, SEM analysis, and TEM study, DMA and UV–vis results shown that GA are with excellent performance in physical properties, such as high optical transmittance, and good mechanical strength, which are critical characteristics for practical applications of GA, particularly in capture particle areas, for easy observation and lossless capture.     

Hierarchical microstructure and formative mechanism of low-density molybdena-based aerogel derived from MoCl<Subscript>5</Subscript>

Low density 150 kg/m³ molybdena-based aerogel was prepared by using MoCl₅ as precursor, polyacrylic acid (PAA) as additive and propylene oxide as gelation accelerator via the dispersed inorganic sol–gel method, followed by carbon dioxide supercritical fluid drying. Characterizations of the composition indicate that the as-synthesized aerogel is composed of molybdenum oxide and PAA derivatives; electron microscopy photographs show the hierarchical microstructure of the aerogel, including both spherical secondary particles and root-like primary fibers. Based on the analysis of coordination state and special morphology, it is suggested that the additive PAA not only guides the growth of the primary fibers but improves the crosslinkage between the secondary particles to form a robust skeleton.     

Obtaining of Ni<Subscript>0.65</Subscript>Zn<Subscript>0.35</Subscript>Fe<Subscript>2</Subscript>O<Subscript>4</Subscript>/SiO<Subscript>2</Subscript> nanocomposites by thermal decomposition of complex compounds embedded in silica matrix

This article presents the results of our investigation on the obtaining of Ni_0.65Zn_0.35Fe₂O₄ ferrite nanoparticles embedded in a SiO₂ matrix using a modified sol–gel synthesis method, starting from tetraethylorthosilicate (TEOS), metal (Fe^III,Ni^II,Zn^II) nitrates and ethylene glycol (EG). This method consists in the formation of carboxylate type complexes, inside the silica matrix, used as forerunners for the ferrite/silica nanocomposites. We prepared gels with different compositions, in order to obtain, through a suitable thermal treatment, the nanocomposites (Ni_0.65Zn_0.35Fe₂O₄)_x–(SiO₂)_100–x (where x=10, 20, 30, 40, 50, 60 mass%). The synthesized gels were studied by differential thermal analysis (DTA), thermogravimetry (TG) and FTIR spectroscopy. The formation of Ni–Zn ferrite in the silica matrix and the behavior in an external magnetic field were studied by X-ray diffraction (XRD) and quasi-static magnetic measurements (50 Hz).     

In<Subscript>0.22</Subscript>SnS<Subscript>0.33</Subscript>(OH)<Subscript>4</Subscript> nanolayers synthesized by the layer-by-layer technique

The possibility of the synthesis of In_0.22SnS_0.33(OH)₄ nanolayers on the silica surface by the layer-by-layer technique was demonstrated. The synthesized layers were studied by ellipsometry, X-ray spectral microanalysis, and electronic and IR Fourier spectroscopy.     

Layer-by-layer synthesis and study of nanostructured Pb<Subscript>4</Subscript>SbS<Subscript>6.5</Subscript> layers

Conditions for the layer-by-layer synthesis of nanostructured Pb₄SbS_6.5 layers on a silica surface, using reagent solutions, were determined. The synthesized layers were studied by X-ray photoelectron spectroscopy, UV and visible transmission spectroscopy, X-ray spectral microanalysis, and scanning electron microscopy.     

Production of low-density sodium silicate-based hydrophobic silica aerogel beads by a novel fast gelation process and ambient pressure drying process

We report a method to synthesize low-density transparent mesoporous silica aerogel beads by ambient pressure drying (APD). The beads were prepared by acid–base sol–gel polymerization of sodium silicate in aqueous ammonia solution via the ball dropping method (BDM). To minimize shrinkage during drying, wet silica beads were initially prepared; their surfaces were then modified using trimethylchlorosilane (TMCS) via simultaneous solvent exchange and surface modification. The effects of the volume percentage (%V) of TMCS on the physical and textural properties of the beads were investigated. The specific surface area and cumulative pore volume of the silica aerogel beads increased with an increase in the %V of TMCS. Silica aerogel beads with low packing bed density (0.081 g/cm³), high surface area (917 m²/g), and large cumulative pore volume (2.8 cm³/g) was obtained when 10%V TMCS was used. Properties of the final product were examined by FE-SEM, TEM, BET, and TG–DT analyses. Surface chemical modifications were confirmed by FTIR spectroscopy. The hydrophobic silica aerogel beads were thermally stable up to 411 °C. We discuss our results and compare our findings for modified versus unmodified silica beads.     

The molar formation enthalpy of nano-SiO<Subscript>2</Subscript> with different surface area

Three samples of silicon dioxide were syhthesized and their surface areas were measured. A thermo-chemical cycle was designed to calculate the molar formation enthalpy. The molar formation enthalpy, Δ_f H _m^Φ, for three amorphous silica with the Langmuir surface area 198.0854, 25.1108 and 11.9821 m² g⁻¹ gave −895.52, −910.86 and −915.67 kJ mol⁻¹, respectively. With the increasing surface area, the values of Δ_f H _m^Φ increased accordingly. The results suggest that the silica with larger surface area is more unstable. The wetting heat was also measured by adding the silica powder into water. With the rehydration of the more SiOH groups on the surface, the larger surface areas of silica lead to the more wetting heat. A smaller particle has the more unstable hydroxyl groups and surface energy.     

Influence of thermal process on microstructural and physical properties of ambient pressure dried hydrophobic silica aerogel monoliths

The experimental results of thermal process on the microstructural and physical properties of ambient pressure dried hydrophobic silica aerogel monoliths are reported and discussed. With sodium silicate as precursor, ethanol/hexamethyldisiloxane/hydrochloric acid as surface modification agent, the crack-free and high hydrophobic silica aerogel monoliths was obtained possessing the properties as low density (0.096 g/cm³), high surface area (651 m²/g), high hydrophobicity (~147°) and low thermal conductivity (0.0217 Wm/K). Silica aerogels maintained hydrophobic behavior up to 430 °C. After a thermal process changing from room temperature to 300 °C, the hydrophobicity remained unchanged (~128°), of which the porosity was 95.69% and specific density about 0.094 g/cm³. After high temperature treatment (300–500 °C), the density of final product decreased from 0.094 to 0.089 g/cm³ and porosity increased to 96.33%. With surface area of 466 m²/g, porosity of 91.21% and density about 0.113 g/cm³, silica aerogels were at a good state at 800 °C. Thermal conductivities at desired temperatures were analyzed by the transient plane heat source method. Thermal conductivity coefficients of silica aerogel monoliths changed from 0.0217 to 0.0981 Wm/K as temperature increased to 800 °C, revealed an excellent heat insulation effect during thermal process.     

Fabrication of flame-retardant and smoke-suppressant isocyanate-based polyimide foam modified by silica aerogel thermal insulation and flame protection layers

Because of containing urea groups, flame resistance and smoke releasing behaviors of isocyanate-based polyimide foam (IBPIF) produced using free foaming technology require further improvement. In this work, silica aerogel layers were incorporated into cells of IBPIF through an in situ growth process of silica sol (SS). Compared with silica aerogel particles directly mixed into the foaming slurry, the silica aerogel layers that firmly attached to the pores and surfaces of cells not only provided exceptional thermal insulation and flame protection, but also kept original cellular structure. With increase in ratio of SS mass to IBPIF volume, silica aerogel incorporation dosage was gradually increased. Accompanied by flame resistance was obviously improved and smoke releasing behavior was effectively suppressed. Those were indicated by the improved limiting oxygen index (LOI), decreased heat release rate (HRR), peak of HRR, and specific optical density of smoke (Ds) in trials with pilot flames. Compared with pure IBPIF, when the ratio reached to 5/15 g/cm³, it resulted in LOI increasing from 22.0% to 33.0%, peak of HRR, total smoke production (TSP), and maximum value of Ds decreasing from 174 to 72 kW/m², 1.11 to 0.37 m²/m², 45.90 to 17.45, respectively.     

Effective preparation of crack-free silica aerogels via ambient drying

Effective ambient-drying techniques for synthesizing crack-free silica aerogel bulks from the industrial waterglass have been developed. Silica wet gels were obtained from aqueous colloidal silica sols prepared by ion-exchange of waterglass solution (4–10 wt% SiO₂). Crack-free monolithic silica aerogel disks (diameter of 22 mm and thickness of 7 mm) were produced via solvent exchange/surface modification of the wet gels using isopropanol/trimethylchlorosilane/n-Hexane solution, followed by ambient drying. The effects of the silica content in sol and the molar ratio of trimethylchlorosilane/pore water on the morphology and property of final aerogel products were also investigated. The porosity, density, and specific surface area of silica aerogels were in the range of 92–94%, 0.13–0.16 g/cm³, and ∼675 m²/g, respectively. The degree of springback during the ambient drying processing of modified silica gels was 94%.     

Constant Electricity Generation in Nanostructured Silicon by Evaporation‐Driven Water Flow

Recently, hydrovoltaic technology emerged as a novel renewable energy harvesting method, which dramatically extends the capability to harvest water energy. However, the urgent issue restricting its device performance is poor carrier transport properties of the solid surface if large charged interface is considered simultaneously. Herein, a hydrovoltaic device based on silicon nanowire arrays (SiNWs), which provide large charged surface/volume ratio and excellent carrier transport properties, yields sustained electricity by a carrier concentration gradient induced by evaporation‐induced water flow inside nanochannels. The device can yield direct current with a short‐circuit current density of over 55 μA cm^?2, which is three orders larger than a previously reported analogous device (approximately 40 nA cm^?2). Moreover, it exhibits a constant output power density of over 6 μW cm^?2 and an open‐circuit voltage of up to 400 mV. Our finding may pave a way for developing energy‐harvesting devices from ubiquitous evaporation‐driven internal water flow in nature with semiconductor material of silicon.     

Characterization of divinyl benzene aerogels with density gradient using X-ray tomography technique

Production of density gradient aerogels with predetermined density steps or gradient is challenging, particularly when the experiments would demand a prescribed gradient in density along the axis of cylindrical shaped aerogel. In order to achieve this, it is vital to characterize and accurately measure the density gradient in order to “design” synthetic routes to achieve the desired density gradient that can be used in plasma physics experiments using high-energy lasers. X-ray tomography was used for the characterization of these aerogels and it is demonstrated that it is the most reliable and quick method for characterization of gradient density aerogels. Divinyl benzene aerogels samples were synthesized by Lewis acid catalysis and samples were supercritically dried, characterized and their parameters measured to realize that the necessary properties were achieved. The change in density from solid density to 100 mg/cm³ is registered and the accuracy is evaluated.     

Constant Electricity Generation in Nanostructured Silicon by Evaporation-Driven Water Flow

Recently, hydrovoltaic technology emerged as a novel renewable energy harvesting method, which dramatically extends the capability to harvest water energy. However, the urgent issue restricting its device performance is poor carrier transport properties of the solid surface if large charged interface is considered simultaneously. Herein, a hydrovoltaic device based on silicon nanowire arrays (SiNWs), which provide large charged surface/volume ratio and excellent carrier transport properties, yields sustained electricity by a carrier concentration gradient induced by evaporation-induced water flow inside nanochannels. The device can yield direct current with a short-circuit current density of over 55 μA cm⁻², which is three orders larger than a previously reported analogous device (approximately 40 nA cm⁻²). Moreover, it exhibits a constant output power density of over 6 μW cm⁻² and an open-circuit voltage of up to 400 mV. Our finding may pave a way for developing energy-harvesting devices from ubiquitous evaporation-driven internal water flow in nature with semiconductor material of silicon.     

Fast and Minimal‐Solvent Production of Superinsulating Silica Aerogel Granulate

With their low thermal conductivity (λ ), silica aerogels can reduce carbon emissions from heating and cooling demands, but their widespread adoption is limited by the high production cost. A one‐pot synthesis for silica aerogel granulate is presented that drastically reduces solvent use, production time, and global warming potential. The inclusion of the hydrophobization agent prior to gelation with a post‐gelation activation step, enables a complete production cycle of less than four hours at the lab scale for a solvent use close to the theoretical minimum, and limits the global warming potential. Importantly, the one‐pot aerogel granulate retains the exceptional properties associated with silica aerogel, mostly λ =14.4±1.0 mW m⁻¹⋅K⁻¹ for the pilot scale materials, about half that of standing air (26 mW m⁻¹⋅K⁻¹). The resource‐, time‐, and cost‐effective production will allow silica aerogels to break out of its niche into the mainstream building and industrial insulation markets.     

Particle monolayer formation at the air–water interface by silica particle with well‐defined grafted polymer

Particle monolayer formation at the air–water interface by polymer‐grafted colloidal silica was investigated. Methyl methacrylate (MMA) was polymerized from initiative bromide groups at colloidal silica surface by atom transfer radical polymerization. We obtained polymer‐grafted silica particle (SiO₂‐PMMA) with relative narrow polydispersity of PMMA. For the polymer‐grafted particle with high graft density, particle monolayer formation was confirmed by π‐A isotherm measurement and SEM observation. Interparticle distance was controllable by surface pressure. Furthermore, grafted polymer chains were suggested to be fairly extended at the air–water interface. However, for the polymer‐grafted particle with low graft density, monolayer structure on substrate showed aggregation and voids. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2789–2797, 2006     

A new photoluminescent silica aerogel based on N-hydroxysuccinimide–Tb(III) complex

The paper describes the preparation of a new photoluminescent silica aerogel by embedding a new Tb(III) complex in a silica matrix by using N-hydroxysuccinimide as ligand. The Tb(III) complex prepared at a metal to ligand ratio of 1:3 (mol%) exhibits strong photoluminescence as a result of specific radiative transitions within the Tb(III) cation with the most intense peak located at 543 nm due to ⁵D₄ → ⁷F₅ transition. The synthesized complex was doped in the silica matrix through a catalyzed sol–gel process. After ageing in ethanol, the alcogel was dried under supercritical regime by exchanging the ethanol with liquid carbon dioxide followed by supercritical evaporation. The leaching of the free complex from the alcogel during ageing and solvent exchange phases was found to be minimal most likely due to the interactions between chemical groups of complex with those specific to silica matrix. The obtained regular shaped monolithic aerogel preserved the remarkable photoluminescent properties and also improved the thermal stability of the free complex. Both, the free complex and doped aerogel were characterized through thermal analysis, FT-IR, powder X-ray diffraction, Scanning electron microscopy and fluorescence spectroscopy. For comparison purposes, an undoped silica aerogel was also prepared and investigated through FT-IR, BET analysis and powder X-ray diffraction. The excellent photoluminescent properties might recommend the prepared aerogel for applications in optoelectronic devices where photonic conversion materials are required.     

块状石英纤维/Al_2O_3气凝胶复合材料的非超临界干燥法制备及表征

采用溶胶-凝胶法和常压干燥法以N,N′-二甲基甲酰胺(DMF)作为干燥控制化学添加剂制备了低密度石英纤维增强Al2O3气凝胶复合材料.通过氮气吸附-脱附实验比较研究了石英纤维对氧化铝气凝胶孔结构参数的影响;采用X射线衍射技术表征了在升温过程中石英纤维/Al2O3气凝胶复合材料的相结构变化;利用扫描电子显微镜和透射电子显微镜观察了Al2O3气凝胶基体及其石英纤维复合材料的微观形貌;初步探讨了DMF对Al2O3气凝胶形貌和密度的影响.研究结果表明石英纤维/Al2O3气凝胶复合材料成块性好,纤维与气凝胶基体结合紧密,石英纤维提高了Al2O3相转变温度,适量的DMF有利于形成均匀凝胶网络结构,减小干燥收缩压力.     

Cellulose–silica composite aerogels from “one-pot” synthesis

Cellulose–silica composite aerogels were prepared via “one-pot” process: aqueous solutions of cellulose–8 wt% NaOH and sodium silicate were mixed, coagulated and dried with supercritical CO₂. The system was studied both in the fluid and solid (dry) states. Cellulose and sodium silicate solutions were mixed at different temperatures and concentrations; mixture properties were monitored using dynamic rheology. The gelation time of the mixture was strongly reduced as compared to that of cellulose–NaOH solutions; we interpret this phenomenon as cellulose self-aggregation inducing partial coagulation due to competition for the solvent with sodium silicate. The gelled cellulose/sodium silicate samples were placed in aqueous acid solution which completed cellulose coagulation and led to in situ formation of sub-micronic silica particles trapped in a porous cellulose matrix. After drying with supercritical CO₂, an organic–inorganic aerogel composite was formed. The densities obtained were in the range of 0.10–0.25 g/cm³ and the specific surface area was between 100 and 200 m²/g. The silica phase was shown to have a reinforcing effect on the cellulose aerogel, increasing its Young’s modulus.