Compatibilizing effect of isocyanate functional group on polyethylene terephthalate/low density polyethylene blends

To evaluate the compatibilizing effects of isocyanate (NCO) functional group on the polyethylene terephthalate/low density polyethylene (PET/LDPE) blends, LDPE grafted with 2-hydroxyethyl methacrylate-isophorone diisocyanate (LDPE-g-HI) was prepared and blended with PET. The chemical reaction occurred during the melt blending in the PET/LDPE-g-HI blends was confirmed by the result of IR spectra. In the light of the blend morphology, the dispersions of the PET/LDPE-g-HI blends were very fine over the PET/LDPE blends. DSC thermograms indicated that PET microdispersions produced by the slow cooling of the PET/LDPE-g-HI blends were largely amorphous, with low crystallinity, due to the chemical bonding. The tensile strengths of the PET/LDPE-g-HI blends were higher than those of the PET/LDPE blends having a poor adhesion. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 447–453, 1998     

Morphology and Mechanical Properties of Nylon 6/PBT Blends Compatibilized with Styrene/Maleic Anhydride Copolymer

The mechanical properties and dynamic mechanical properties of blends composed of Nylon 6 and poly(butylenes terephthalate)(PBT),with styrene/maleic anhydride(SMA)as compatibilizer,were studied.The observation on the morphologies of the etched surfaces of the cryogenically fractured specimens via scanning electron microscopy(SEM)demonstrated that in the compatibilized Nylon 6/PBT blends,there exists a finer and more uniform dispersion induced by the in-situ interfacial chemical reactions during the preparation than that in the corresponding uncompatibilized blends.On the other hand,the overall mechanical properties of the compatibilized blends could be remarkably improved compared with those of the uncompatibilized ones.Moreover,increasing the amount of the compatibilizer SMA leads to a more efficient dispersion of the PBT phase in Nylon 6/PBT blends.Furthermore,there exists an optimum level of SMA added to achieve the maximum mechanical properties.As far as the mechanism of this reactive compatibilization is concerned,the enhanced interfacial adhesion is necessary to obtain improved dispersion,stable phase morphology,and better mechanical properties.     

Reactively and physically compatibilized immiscible polymer blends: stability of the copolymer at the interface

This paper reports on the interfacial behaviour of block and graft copolymers used as compatibilizers in immiscible polymer blends. A limited residence time of the copolymer at the interface has been shown in both reactive blending and blend compatibilization by preformed copolymers. Polystyrene (PS)/polyamide6 (PA6), polyphenylene oxide (PPO)/PA6 and polymethylmethacrylate (PMMA)/PA6 blends have been reactively compatibilized by a styrene-maleic anhydride copolymer SMA. The extent of miscibility of SMA with PS, PPO and PMMA is a key criterion for the stability of the graft copolymer at the interface. For the first 10 to 15 minutes of mixing, the in situ formed copolymer is able to decrease the particle size of the dispersed phase and to prevent it from coalescencing. However, upon increasing mixing time, the copolymer leaves the interface which results in phase coalescence. In PS/LDPE blends compatibilized by preformed PS/hydrogenated polybutadiene (hPB) block copolymers, a tapered diblock stabilizes efficiently a co-continuous two-phase morphology, in contrast to a triblock copolymer that was unable to prevent phase coarsening during annealing at 180°C for 150 minutes.     

Modified organophilic montmorillonites/LDPE nanocomposites

In this work a commercially available organophilic Montmorillonite (Cloisite 30B) was modified by interaction with different surfactants, namely dodecylsuccinic anhydride (DSA), octadecylamine (ODA), octadecanoic alcohol (ODOH) and octadecanoic acid (ODAc), in order to increase its basal spacing and to achieve a better dispersibility in LDPE. The morphology of the dispersions was investigated through XRD and TEM analyses. Intercalation phenomena were found for all the systems investigated. The thermal properties of the obtained nanocomposites were studied by means of DSC and TGA measurements. No variation of T _m and crystallinity of LDPE was found after the addition of the nanoclays (5 mass/mass%). A significant increase of the air thermal stability of LDPE was achieved in the presence of the modified nanoclays.     

SMA/蒙脱石纳米复合材料增容PA6/ABS共混体系

采用原位插层法制备苯乙烯-马来酸酐交替共聚物/蒙脱石(SMA/MMT)纳米复合材料增容PA6/ABS共混体系,并与SMA及MMT的增容效果进行比较,运用TEM、SEM、DSC及XRD研究了增容剂SMA/MMT及MMT的增容机理.结果表明,采用SMA做增容剂,体系机械性能下降;MMT可使体系拉伸强度提高,但冲击强度下降;采用SMA/MMT纳米复合材料做为增容剂,可提高共混体系的强度及韧性.TEM、XRD、DSC及SEM研究结果表明,PA6/ABS/(SMA-MMT)体系中MMT主要分布于两相界面处,ABS及PA6分子链可进入MMT层间,形成类似于共聚物结构,起到增容剂的作用,从而降低分散相粒径,增加两相界面作用力,有利于体系力学性能的提高.PA6/ABS/MMT体系中MMT主要分布于连续相PA6中,虽然对分散相粒径影响较小,但增强了PA6相强度,使得体系力学性能提高.     

Properties of Low Density Polyethylene/Polypropylene Blends

ABSTRACT

The role of di-cumyl peroxide (DCP) as compatibilizer in low density Polyethylene/Polypropylene (LDPE/PP) blends has been explored. Mixtures with varying LDPE/PP ratio were prepared in a Brabender plasticorder and tested for their mechanical properties and calorimetric response. Then peroxide was added at concentrations up to 0.5%, and the mechanical properties of the these new blends were measured. Also, the mixing torque, melt flow index and gel content of the above products were recorded as a function of peroxide concentration. It was found that the incorporation of DCP restricts the thermoplastic characteristics of the melt, which was primarily attributed to branching which occurs in LDPE. This results in an enhancement in the adhesive bonding between the two polymers mainly due to chain entanglements. This was further supported by the fact that mechanical properties of the treated blend were significantly improved.     

A study on melt grafting of maleic anhydride onto low‐density polyethylene and its blend with polyamide 6

Graft copolymerization of low‐density polyethylene (LDPE) with a maleic anhydride (MAH) was performed using intermeshing corotating twin‐screw extruder in the presence of benzoyl peroxide (BPO). The LDPE/polyamide 6 (PA6) and LDPE‐g‐MAH/PA6 blends were prepared in a corotating twin‐screw extruder. The melt viscosity of the grafted LDPE was measured by a capillary rheometer. The grafted copolymer was characterized by Fourier transform infrared spectroscopy (FTIR) and scanning electron microcopy (SEM). The influence of the variation in temperature, BPO and MAH concentration, and temperature on the grafting degree and on the melt viscosity was studied. The grafting degree increased appreciably up to about 0.45 phr and then decreased continuously with an increasing BPO concentration. According to the FTIR analysis, it was found that the amount of grafted MAH on the LDPE chains was ～5.1%. Thermal analysis showed that melting temperature of the graft copolymers decreases with increasing grafting degree. In addition to this, loss modulus (E″) of the copolymers first increased little with increasing grafting and then obviously decreased with increasing grafting degree. Furthermore, the results revealed that the tensile strength of the blends increased linearly with increasing PA6 content. The results of SEM and mechanical test showed that the blends have good interfacial adhesion and good stability of the phase structure, which is reflected in the mechanical properties. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 267–275, 2010     

EFFECTS OF COMPATIBILIZERS ON THE MECHANICAL PROPERTIES OF LOW DENSITY POLYETHYLENE/LIGNIN BLENDS

Low density polyethylene(LDPE)/lignin blends were prepared using melt blending.Two kinds of compatibilizers, ethylene-vinylacetate(EVA) which is softer than LDPE and polyethylene grafted with maleic anhydride(PE-g-MA) which is harder than LDPE were used to improve the interfacial adhesion.Scanning electron microscope(SEM) was used to investigate the dispersion of lignin in LDPE matrix.The results showed that both of the compatibilizers could improve the interaction between the low density polyethylene an...     

Understanding the Miscibility and Morphology of Poly(methyl methacrylate) and Styrenic Copolymer Blends of Tunable Domain Sizes

In the present study, we have investigated the miscibility, morphology and mechanical behavior of poly(methyl methacrylate) (PMMA) blends with a series of poly(styrene-co-maleic anhydride) (SMA) copolymers containing varying amounts of maleic anhydride (MA) content (from 8 to 26%). The experimental findings have been substantiated by the modeling studies to gain fundamental understanding of the observed phenomena with respect to the miscibility of the PMMA and SMA blends of a given MA content. The morphological differences, molecular weights, domain sizes and mechanical behavior of the blends at a given ratio of PMMA and copolymers have been investigated and a correlation has been made between the morphological understanding to the molecular weights and mechanical properties. The results indicate that the PMMA/SMA blends are miscible only at a certain MA content providing transparent PMMA/SMA blends without affecting any of the enabling properties of PMMA that are of commercial interest through a facile melt mixing process. The surface hardness and % recovery (nano-indentation) of these blends were evaluated as well to gain fundamental understanding of the surface characteristics and mechanicals of the blends.     

Effects of electron-beam irradation on some structural properties of granulated polymer blends

The aim of this article was to show the effects of the electron radiation dose and presence of a compatibiliser on the peak melting temperature (T_pm) of the crystalline phase, crystallinity (X_c), and melt flow rate (MFR) of granulated blends of low-density polyethylene (LDPE), high-density polyethylene (HDPE), polypropylene (PP), polystyrene (PS), and polyethylene terephthalate (PET) as well as of blends of LDPE, HDPE, and PP. The purpose of applying the high-energy electron radiation with doses up to 300 kGy and of adding a compatibiliser was to enhance mechanical properties of the studied blends and, at the same time, to investigate the possibility of using this technique in the processes of recycling polymeric materials. As the compatibilisers, the styrene–ethylene/butylene–styrene elastomer grafted with maleic anhydride (SEBS-g-MA) and trimethylol propane trimethacrylate (TMPTA) were utilised; they were added at the amounts of 5, 10, and 15 wt% and 1, 2, and 3 wt%, respectively. The enhancement of mechanical properties was accompanied by the following effects, discussed in this article: (i) a decrease in the peak melting temperature upon the electron radiation for the crystalline phase of LDPE, HDPE, and PP that constituted the studied granulated blends and (ii) changes in MFR upon both the electron radiation and the addition of compatibilisers.     

Reactive compatibilization of poly(styrene-Co-maleic anhydride)/poly(phenylene oxide) blends

Primary amine terminated polystyrene (PS-NH₂), with Mn=12,000 g/mol and Mw=23,000 g/mol, was applied as a reactive compatibilizer for poly(styrene-co-maleic anhydride)/poly(phenylene oxide) (SMA/PPO) blends, in which both an impact modifier for the continuous SMA phase, viz. ABS, and the dispersed PPO phase, viz. SEBS, was incorporated. During melt blending, SMA-g-PS copolymers are generated at the interface between the SMA/ABS and the PPO/SEBS phases. The addition of 10 wt % of the reactive PS-NH₂ compatibilizer to a SMA/ABS/PPO/SEBS 30/30/30/10 blend results in a more significant refinement of the dispersed PPO/SEBS particles than 10 wt % of a commercially available, bulky PS-graft-PMMA copolymer with Mn=45,300 and Mw=293,400 g/mol. In addition, PS-NH₂ gives a more pronounced enhancement of the yield stress, the stress at break and the notched Izod Impact than the PS-g-PMMA. On the other hand, the elongation at break is higher in the case of the non-reactive PS-g-PMMA. It was demonstrated that surface imperfections, probably introduced by an observed strongly elastic character due to partial crosslinking of the SMA/ABS phase by difunctional H₂N-PS-NH₂, are responsible for the lower elongation at break for the PS-NH₂ based blends.     

Graft formation and chain scission in blends of polyamide-6 and -6.6 with maleic anhydride containing polymers

The in situ formation of a compatibilizer, consisting of a copolymer of PA grafted onto a maleic anhydride (MA) containing polymer, is essential for the morphology and properties of the corresponding PA blends. In this study four blends, containing PA-6 or PA-6.6 and EPDM-g-MA or poly(styrene-co-maleic anhydride) (SMA; 28 wt % MA), were prepared and characterized. Chemical analyses showed that the amount of PA graft is independent of the blend composition. Going from EPDM-g-MA to SMA the MA content of the original MA-containing polymer increases, which in the corresponding blends results in an increase in the number of PA grafts and a decrease in the length of the PA grafts. In the SMA blends the number averaged molecular weight of the grafted PA is only about 200 g/mol. It is postulated that the water molecule, released upon imide formation at the PA/(MA-containing polymer) interface, hydrolyses a PA amide group, resulting in a new amine end group, which in its turn reacts with the MA-containing polymer, etc. Differential scanning calorimetry shows that the degree of crystallinity of the PA phase is decreased only when the size of the PA phase between the MA-containing polymer domains approaches the PA crystalline lamellar thickness. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 179–188, 1998     

Environmentally degradable LLDPE/esterified styrene-maleic anhydride (ESMA) blends

LLDPE was blended with esterified styrene-maleic anhydride (ESMA) to improve the environmental degradation characteristics of LLDPE. ESMA was synthesized by esterifying styrene maleic anhydride (SMA) with n-decanol. LLDPE was blended with ESMA (EDP blends) and SMA separately in a single screw extruder by melt mixing. Composition of ESMA was varied from 20 to 40 wt% in the blends. LLDPE grafted with glycidyl methacrylate (LLDPE-g-GMA) was used as compatibilizer to improve the compatibility. Scanning electron photomicrograph (SEM) of cryofractured impact specimens showed significant reduction in domain size and uniform distribution of ESMA in LLDPE matrix in presence of compatibilizer in 70/30 blends. Environmental degradability was assessed by subjecting the films to soil burial test and exposure to buffer solution of different pH. Environmental degradation was followed by measuring the periodic change in weight of the blend samples. Films were exposed to accelerated and natural weathering and photodegradation was assessed by noting the embrittlement time of the film. Films of compatibilized blends fragmented at a faster rate than the films of uncompatibilized blend. Carbonyl index of films subjected to natural weathering was also found to be higher than that for the virgin LLDPE films.     

Miscibility and compatibilization of poly(trimethylene terephthalate)/acrylonitrile-butadiene-styrene blends

Poly(trimethylene terephthalate)/acrylonitrile-butadiene-styrene (PTT/ABS) blends were prepared by melt processing with and without epoxy or styrene-butadiene-maleic anhydride copolymer (SBM) as a reactive compatibilizer. The miscibility and compatibilization of the PTT/ABS blends were investigated by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), capillary rheometer and scanning electron microscopy (SEM). The existence of two separate composition-dependent glass transition temperatures (T_gs) indicates that PTT is partially miscible with ABS over the entire composition range. In the presence of the compatibilizer, both the cold crystallization and glass transition temperatures of the PTT phase shifted to higher temperatures, indicating their compatibilization effects on the blends.The PTT/ABS blends exhibited typical pseudoplastic flow behavior. The rheological behavior of the epoxy compatibilized PTT/ABS blends showed an epoxy content-dependence. In contrast, when the SBM content was increased from 1 wt% to 5 wt%, the shear viscosities of the PTT/ABS blends increased and exhibited much clearer shear thinning behavior at higher shear rates. The SEM micrographs of the epoxy or SBM compatibilized PTT/ABS blends showed a finer morphology and better adhesion between the phases.     

Phase separation of off‐critical polymer blends of poly(styrene‐co‐maleic anhydride) and poly(methyl methacrylate). II. Morphology and mechanical properties

The effects of the phase‐separation temperature and time on the mechanical properties and morphology of poly(methyl methacrylate)/poly(styrene‐co‐maleic anhydride with 10 wt% ethyl acrylate) (SMA) blends were studied. Two compositions (20/80 and 40/60 w/w SMA/PMMAe) were prepared with a miniature twin‐screw extruder. Compared with those of the miscible blends, the Young's modulus values of the blends increased after the phase separation of the 40/60 SMA/PMMAe blend and within the early stage of spinodal decomposition of the 20/80 SMA/PMMAe blend. The mechanical properties, in terms of the tensile strength at break and the elongation, were better for the miscible blends than for the phase‐separation blends. This was believed to be the result of changes in the composition and molecular reorganization. The changes in the phase‐separating domains of both compositions, as observed by transmission electron microscopy, had no significant influence on the tensile moduli. Detailed studies of the morphology revealed a cocontinuous structure, indicating that the blends underwent spinodal decomposition. A morphological comparison of the two compositions illustrated the validity of the level rule. The growth rate of the droplet size was determined by approximation from the light scattering data and by direct measurements with transmission electron microscopy. The discrepancies observed in the droplet size growth rate were attributed to heat variations induced by the different sample thicknesses and heat transfer during the investigation. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 886–897, 2004     

苯乙烯-马来酸酐共聚物增容Nylon-6/ABS共混体系的形态和力学性能

通过熔融共混法制备了苯乙烯-马来酸酐共聚物(SMA)增容的尼龙6(Nylon-6)/ABS共混物.采用TEM、SEM、FTIR等研究了SMA增容的Nylon-6/ABS共混物的相形态与性能.发现在Nylon-6和ABS的简单共混体系中,分散相易聚集,相界面清晰,断裂面光滑,呈脆性断裂,相容性差.加入少量SMA后,共混物由共连续相结构转变为典型的"海-岛"结构,分散相分布均匀,界面粘接程度增加,表明SMA对Nylon-6/ABS体系有显著的增容效果.     

Weld line morphology and strength of polystyrene/polyamide-6/poly(styrene-co-maleic anhydride) blends

The effect of weld line on the morphology and mechanical properties of 70/30 polystyrene and polyamide-6 blends with various amounts of poly(styrene-co-maleic anhydride) (SMA) as compatibilizer was investigated. For blends without or with low content of SMA, the dispersed domains near the weld line were elongated parallel to the weld line; and the dispersed domains in weld line were spherical. But for blend with high content of SMA, the isotropic morphology was observed. And the difference of morphology at weld line caused the distinction of fracture mechanism. The tensile strength of the blend is greatly influenced by the morphology of dispersed domains at weld line. While the morphology has only slight effect on impact strength of the blends.     

含碱性功能基聚合物反应性增容体系的研究

含碱性功能基聚合物反应性增容体系的研究胡静，张邦华，宋谋道，周庆业（南开大学高分子化学研究所，天津，３０００７１）关键词聚合物共混，反应性聚合物，碱性功能基，反应性增容通过共混单体方法制备聚合物“合金”是聚合物高性能化、开发材料新品种的主要方法。对于...     

The compatibilization effect of ethylene/styrene interpolymer on polystyrene/polyethylene blends

In this study, ethylene/styrene interpolymer (ESI) was used as compatibilizer for the blends of polystyrene (PS) and low‐density polyethylene (LDPE). The mechanical properties including impact, tensile properties, and morphology of the blends were investigated by means of uniaxial tension, instrumented falling‐weight impact measurements, and scanning electron microscopy. Impact measurements indicated that the impact strength of the blends increases slowly with LDPE content up to 40 wt %; thereafter, it increases sharply with increasing LDPE content. The impact energy of the LDPE‐rich blends exceeded that of pure LDPE, implying that the LDPE polymer can be further toughened by the incorporation of brittle PS minor phase in the presence of ESI. Tensile tests showed that the yield strength of the PS/LDPE/ESI blends decreases considerably with increasing LDPE content. However, the elongation at break of the blends tended to increase significantly with increasing LDPE content. The compatibilization efficiency of ESI and polystyrene‐hydrogenated butadiene‐polystyrene triblock copolymers (SEBS) for PS/LDPE 50/50 was further compared. Mechanical properties show that ESI is more effective to achieve a combination of LDPE toughness and PS rigidity than SEBS. The correlation between the impact property and morphology of the ESI‐compatibilized PS/LDPE blends is discussed. The excellent tensile ductility of the LDPE‐rich blends resulted from shield yielding of the matrix. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2136–2146, 2007     

Effects of poly[styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] on the charge distributions of low‐density polyethylene/polystyrene blends

The effect of the triblock copolymer poly[styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] (SEBS) on the formation of the space charge of immiscible low‐density polyethylene (LDPE)/polystyrene (PS) blends was investigated. Blends of 70/30 (wt %) LDPE/PS were prepared through melt blending in an internal mixer at a blend temperature of 220 °C. The amount of charge that accumulated in the 70% LDPE/30% PS blends decreased when the SEBS content increased up to 10 wt %. For compatibilized and uncompatibilized blends, no significant change in the degree of crystallinity of LDPE in the blends was observed, and so the effect of crystallization on the space charge distribution could be excluded. Morphological observations showed that the addition of SEBS resulted in a domain size reduction of the dispersed PS phase and better interfacial adhesion between the LDPE and PS phases. The location of SEBS at a domain interface enabled charges to migrate from one phase to the other via the domain interface and, therefore, resulted in a significant decrease in the amount of space charge for the LDPE/PS blends with SEBS. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2813–2820, 2004