New PP/PLA/cellulose composites: effect of cellulose functionalization on accelerated weathering behavior (accelerated weathering behavior of new PP/PLA/cellulose composites)

Polylactic acid (PLA) was used as partial replacement for conventional thermoplastic matrix, new composites comprising cellulose, polypropylene (PP), and PLA being realized. In order to obtain a compatible interface between cellulosic pulp and polymeric matrix, two chemical modifications of cellulose with stearoyl chloride and toluene di‐isocyanate (TDI) were performed, structural changes being evidenced by X‐ray photoelectron spectroscopy and Fourier transform infrared spectroscopy. The composite materials were characterized by Fourier transform infrared spectroscopy, scanning electron microscopy, dynamic scanning calorimetry, impact, tensile and melt rheological tests, surface tension, and dynamic vapor sorption. Because promising results for impact strength and Young modulus were recorded when replacing 15% of PP with PLA in blends of PP with the same cellulosic pulp load, the aim of our study was to assess the behavior to accelerate weathering of composites comprising PP, cellulosic pulp, and PLA. Although the slight decrease in the mechanical properties was recorded after accelerated weathering, the use of functionalized cellulose successfully prevented the deterioration of surface materials, especially for composite comprising stearoyl chloride treated cellulose pulp. Copyright © 2015 John Wiley & Sons, Ltd.     

Preparation and adsorption of novel cellulosic fibers modified by β‐cyclodextrin

Novel cellulosic fibers modified by β‐cyclodextrin (CFEC) were prepared for adsorption for heavy metal ions like copper (II) and organic dye like neutral red from their aqueous solutions. The modified cellulosic fibers gave higher copper ion adsorption, and showed copper ion uptake values of 6.24 mg/g at 293°C, as against no adsorption for unmodified cellulosic fibers. Adsorption isotherm model indicated the adsorption of the novel modified fibers for heavy metal ions best fitted for Langmiur model. The adsorption was an exothermic reaction, and the reaction caloric was 6.295 kJ/mol. Copper ions could form a 7:4 complex with β‐cyclodextrin (β‐CD). The novel modified cellulosic fibers could also form inclusion complexes with neutral red via β‐CD molecules. In addition, it was found that the novel modified cellulosic fibers had nearly the same mechanical and thermal properties as the unmodified cellulosic fibers because the modification did not destroy the main chain of cellulose molecules. Copyright © 2008 John Wiley & Sons, Ltd.     

Mechanical properties of natural rubber nanocomposites reinforced with cellulosic nanoparticles obtained from combined mechanical shearing,and enzymatic and acid hydrolysis of sisal fibers

In a previous work (Siqueira et al. 2010b) the preparation of cellulosic nanoparticles from sisal fibers using different processing routes, viz. a combination of mechanical shearing, acid and enzymatic hydrolysis was reported. It was shown that the pre-enzymatic hydrolysis treatment of bleached sisal pulp helps the preparation of well individualized rod-like nanocrystals. An amorphous polymer (natural rubber—NR) was chosen as model matrix to investigate the effect of these nanoparticles on the thermo-mechanical properties of nanocomposites. Both tensile tests and dynamic mechanical analyses showed improved stiffness for all nanocomposites. The enzymatic treatment allowed production of a huge range of cellulosic nanoparticles which provided completely different mechanical properties to NR matrix.     

Surface properties of polypropylene following a novel industrial surface‐treatment process

Polypropylene (PP) is used in many automotive applications where good paint adhesion is of primary importance. PP is widely known for its low surface energy which impacts negatively on its adhesion strength. PP surfaces were modified using a new industrial surface‐treatment process known as the Accelerated Thermo‐molecular adhesion Process (ATmaP). ATmaP grafts functional groups to the polymer surface derived from an atomised and vapourised nitrogen‐containing coupling agent. The surface properties and adhesion performance of PP samples treated using the ATmaP process and two different flame processes were compared using XPS, time‐of‐flight secondary ion mass spectrometry (ToF‐SIMS) and mechanical testing (pull‐up tests). The latter showed that ATmaP improved adhesion strength significantly in comparison with conventional flame treatments. XPS showed an increase in oxygen and nitrogen concentration on the surface of ATmaP‐treated samples compared with untreated and flame‐treated samples. Principal components analysis (PCA) of the ToF‐SIMS data revealed the major phenomena occurring during the surface treatment of PP samples. Early stage events, including the chain scission of the PP backbone chain and the subsequent reaction of these chains with the surrounding air, are captured by the first principal component (PC1). The increase in the concentration of NO surface functional groups resulting from ATmaP treatment is captured by the second principal component (PC2). Copyright © 2008 John Wiley & Sons, Ltd.     

Effects of different compatibilizing agents on the interfacial adhesion properties of polypropylene/magnesium oxysulfate whisker composites

The effects of maleic anhydride-grafted polypropylene(PP-g-MAH) and maleic anhydride-grafted polyolefin elastomer(POE-g-MAH) on interfacial adhesion properties of the polypropylene/magnesium oxysulfate whiskers(PP/MOSw) composites were investigated via mechanical, thermal, ATR-FTIR and rheological tests. Although significant increases in yield strength and Young's modulus were observed in PP-g-MAH treated composites, a sharp decline in these properties was observed in POE-g-MAH treated composites. ATR-FTIR results indicated that esterification occurred between the hydroxyl groups of MOSw and the carbonyls of anhydrides of both compatibilizers but POE-g-MAH was still incompatible with the PP matrix, as verified by the presence of shoulder peaks in DTG curves and numerous voids in SEM micrographs. On the other hand, PP-g-MAH was highly compatible with the PP matrix, as evidenced by the peaks in DTG curves and vague interfaces with wrapped melts on the surface of MOSw. Rheological behaviors also confirmed that introducing PP-g-MAH resulted in a transition from liquid-like to solid-like, which was attributed to the stronger interfacial adhesion between MOSw and the PP matrix. POE-g-MAH treated composites, in contrast to PP-g-MAH, maintained liquidlike rheological behaviors as typical molten polymers. There is likely a MOSw network formed in the PP/15PP-gMAH/15 MOSw composite as suggested by the significant deviation of G′ versus G″ plots and the two crossover frequencies observed in plots of tan? versus frequency.     

Structure and Properties of β-Polypropylene Reinforced by Polypropylene Fiber and Polyamide Fiber

Matrix/fiber composites of β-form isotactic polypropylene(iPP) matrix and α-iPP or PA6 fibers were prepared by laminating technique under different preparation temperatures. The mechanical properties and interfacial morphologies of these composites were studied by tensile test, optical microscopy and scanning electron microscopy, respectively. The experimental results show that the tensile yield load and tensile modulus of β-iPP/PA6 matrix/fiber systems increased significantly at the expense of elongation at break. These mechanical properties show essentially no dependence on the sample preparation temperature. On the other hand, the mechanical properties of iPP matrix/fiber single polymer composites depend strongly on the sample preparation temperature. At low sample preparation temperature, e.g., 172 ℃, the solid α-iPP fiber induces α-iPP crystallization, leading to the formation of α-iPP transcrystalline layer around the fiber. This results in a remarkable increment of the tensile yield load and tensile modulus. The elongation at break is also much better than that of the iPP/PA6 matrix/fiber system. It reflects a better interfacial adhesion of the single polymer composite compared with the iPP/PA6 composite. At higher sample preparation temperature, e.g., 174 ℃ or 176 ℃, the partial surface melting of the oriented fiber allows interdiffusion of iPP molecular chains in the molten fiber and matrix melt. The penetration of matrix chains into the molten iPP fiber results in some iPP molecular chains being included partially in the recrystallized fiber and the induced β-transcrystalline layers. This kind of configuration leads to an improvement of interfacial adhesion between the fiber and matrix, which causes a simultaneous increase of the tensile yield load, tensile modulus and elongation at break of β-iPP.     

Morphology control of poly(lactic) acid/polypropylene blend composite by using silanized cellulose fibers extracted from coir fibers

The objective of this work is the use of cellulose fibers extracted from coir fibers as Janus nanocylinders to suppress the phase retraction and coalescence in poly(lactic) acid/polypropylene bio-blend polymers via prompting the selective localization of cellulose fibers at the interface using chemical modification. The untreated and modified cellulose fibers extracted from coir fibers using a silane molecule (tetraethoxysilane) were used as reinforcement and as Janus nanocylinder at two weight contents (2.5 wt% and 5 wt%) to manipulate the morphology of the bio-blends. Their bio-composites with PLA-PP matrix were prepared via melt compounding (at PLA/PP: 50/50). The treatment effect on component interaction and the bio-composites properties have been studied via Scanning electron microscopy, infrared spectroscopy, and differential calorimetry analysis. The mechanical and rheological properties of nanocomposites were similarly assessed. Young's modulus and tensile strength of PLA-PP nanocomposites reinforced by silanized cellulose fibers show a great enhancement as compared to a neat matrix. In particular, there was a gain of 18.5% in Young's modulus and 11.21% in tensile strength for silanized cellulose fiber-based bio-blend composites at 5 wt%. From the rheological point of view, it was found that the silanized cellulose fibers in PLA-PP at both fibers loading enhances the adhesion between both polymers leading to tuning their morphology from sea-island to the continuous structures with the appearance of PLA microfibrillar inside of bio-composites. This change was reflected in the relaxation of the chain mobility of the bio-blend composites.

     

Effect of silane coupling agent on mechanical interfacial properties of glass fiber‐reinforced unsaturated polyester composites

A silane coupling agent, γ‐methacryloxypropyltrimethoxysilane, for the surface modification of glass fibers was varied between 0.1 and 0.8 wt %. To understand the role of interfacial adhesion of glass fiber/unsaturated polyester composites, contact angles of the silane‐treated glass fibers were measured by the wicking method on the basis of the modified Washburn equation with deionized water, diiodomethane, and ethylene glycol as testing liquids. As a result, silane‐treated glass fibers led to increased surface free energy, mainly because of their increased specific or polar component. The mechanical interfacial behaviors based on the interlaminar shear strength (ILSS) of the composites determined by short‐beam tests and the critical stress‐intensity factor (K_IC) were also improved in the case of silane‐treated composites. The surface free energy and the mechanical interfacial properties especially showed the maximum value in the presence of 0.4 wt % silane coupling agent. It revealed that the increase of a specific component of the surface free energy or hydrogen bonding between the glass fibers and the coupling agents plays an important role in improving the degree of adhesion at interfaces in a composite system. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 55–62, 2003     

Investigations on the recycling of hemp and sisal fibre reinforced polypropylene composites

Microscopic, mechanical, rheological and thermal tests were carried out in order to determine the recycling behaviour of PP/vegetal fibre composites. Different composites using hemp and sisal were characterized. All results were compared with PP-g-MA/hemp composites and PP/glass fibre composites.The results prove that mechanical properties are well conserved with the reprocessing of PP/vegetal fibre composites but that there is poor adhesion between the fibres and PP without any treatment. The addition of PP-g-MA shows an improvement of the bonding evidenced by MEB pictures. Vegetal fibres induce an increase in the percentage of crystallinity χ_c and in the crystallization temperature T_c which can be explained by the nucleating ability of the fibres improving crystallization of PP. The Newtonian viscosity η₀ decreases with cycles, indicating a decrease in molecular weight and chain scissions induced by reprocessing. The decrease of fibre length with reprocessing could be another reason for viscosity decrease.     

Recycling of Cellulosic Fibers by Enzymatic Process

In this research, enzymatic treatment as an environmental friendly process has been used for recycling process of old cellulosic wastes such as cotton, viscose, and lyocell. Cellulase hydrolyses cellulosic chains and shortens cellulosic fibers. This study investigates to detect the optimum enzyme concentration and time of treatments for suitable changes of length and weight loss. The main purposes of this article are shortening of cellulosic fibers and evaluating of enzymatic treatment in different kind of cellulosic fibers. According to the data of experiments, with the increase of enzyme concentration and the treatment time, the length and weight loss percentage of the cellulosic fibers has been decreased. The length and weight loss percentage of treated viscose is more than that of lyocell and cotton fibers. Optimized condition, reaction time, and enzyme concentration have been determined by mean length of treated cellulosic samples. Suitable longitudinal distribution of fiber for papermaking industries is in the range of 0 to 4 mm. Optimum enzyme concentration and treatment time for recycling cotton, lyocell, and viscose fibers are 2% and 48 h for cotton and lyocell and 0.5% and 48 h for viscose, respectively. According to the data of experiment, the length of treated fibers is appropriate for its usage as a raw material in papermaking industries.     

Improvement of interfacial adhesion in PP/PS blends enhanced with supersonic atmosphere plasma spraying surface‐treated carbon fiber

The effects of surface treatment of a carbon fiber (CF) by supersonic atmosphere plasma spraying (SAPS) on the interfacial adhesion behavior and morphology of polypropylene/polystyrene (PP/PS) matrix blends filled CF composites were investigated. Effects of surface treated a commercial CF on mechanical properties are studied. Contact angle was measured to examine the changes in wettability of the CF. The chemical and morphological changes were characterized by using X‐ray photoelectron spectroscopy and scanning electron microscopy. PP/PS/CF composites were fabricated with and without SAPS treatment, and their interlaminar fracture toughnesses were compared. The results showed that the interlaminar shear strength of composites has been greatly improved filled SAPS modification CF. The water contact angle of resin sample decreased 50% after addition of SAPS surface‐treated CF. Scanning electron microscopy results on the fractured surface exhibited PP/PS blends adhered well around the CFs of the SAPS‐treated specimen compared with that of the untreated specimen. This attributed to the CF interlock, and it improves the wetting between fibers and resins. Copyright © 2017 John Wiley & Sons, Ltd.     

Isolation and Identification of Residual Chromophores in Cellulosic Materials

A general procedure was developed for the isolation of residual chromophores in or on cellulosic material, which were hitherto inaccessible to structure elucidation due to their extremely low content in the ppb concentration scale. It is applicable to cellulosic pulp, cellulosic fibers (viscose, Lyocell) and cellulose derivatives (acetate, carbonyl-labeled cellulose) as well. The chromophore identification comprises treatment of the cellulosic material with boron trifluoride – acetic acid complex (BF₃*2HOAc) containing sulfite, chromatographic separation of the resulting chromophore-containing mixture, and structure determination of the main constituents by NMR / MS and comparison to authentic samples. Both adsorbed and covalently bound aromatic and quinoid compounds are selectively released by the treatment. Covalent ester, ether and secondary alkyl links between chromophore and cellulose are broken. Two cellulosic example substrates have been analyzed for their chromophore content: Lyocell fibers and non-bleached viscose fibers, and up to eleven chromophores per sample have been identified.     

Surface treatment of ultra‐high molecular weight polyethylene fibers using potassium permanganate and mechanical properties of its composites

Potassium permanganate was applied to improve the surface properties of the ultra‐high molecular weight polyethylene (UHMWPE) fibers. The results suggested that the surface oxygen atoms increased dramatically and the O/C ratio increased from 0.030 to 0.563 after treatment. The increased surface roughness and the O‐containing groups on the treated fiber surface decreased the contact angles with water and ethylene glycol. The crystallinity and the crystallite size of the treated fibers increased, and the DSC results indicated that chain scission and the formation of ―C═O chemical defects in the amorphous region were the main mechanisms of the deterioration of the treated UHMEPE fibers. The breaking strength and the elongation at break of the fibers decreased, but the modulus increased after treatment. The treated fibers exhibited better adhesion with epoxy matrix. An improvement of 27.6% from 101.4 to 129.4 MPa in ILSS confirmed the improvement in the interfacial adhesion strength of composites. The impact and bending strength of composites were both improved.     

Investigating the mechanical performance deterioration of Mediterranean cellulosic cypress and pine/polyethylene composites

The synergy of the materials physical characteristics, performance and recyclability become vital for industrial sustainability. However, finding a suitable cellulosic fiber type to form potential cellulosic-based composite and investigating performance deteriorations are of paramount importance to expand sustainable design possibilities for various applications. In this work investigations of the mechanical performance deterioration of both Mediterranean cellulosic pine and cypress fibers are experimentally investigated. This was achieved by utilizing the fibers with polyethylene matrix to reveal their potential capabilities for industrial applications. Numerous composites with various parameters like fiber types, fiber loading, fiber size, and reinforcement conditions were designed to study several characteristics of the cellulosic composites, their mechanical performance deteriorations, as well as determining the optimal fiber loading condition for each particular studied mechanical property of the composites. Results demonstrate that mechanical properties are significantly changed with fiber loading. In addition, the failure mode in the high fiber loading composites is an obvious indication of the improper or ineffective load transfer between the matrix and the cellulosic fiber. Moreover, it is revealed here that the performance of cypress fibers with polyethylene matrix is much better than that of pine for the considered properties with reference to the neat polyethylene matrix. The overall performance of both types of fibers with polyethylene clearly demonstrates that the performance of cypress fibers is much better than that of pine for all considered properties.     

Flexural properties of fiber‐reinforced polypropylene composites with and without a transcrystalline layer

The flexural properties of isotactic polypropylene (PP) matrix composites reinforced with 5–30 vol% of unidirectional pitch‐based carbon, polyacrylonitrile (PAN)‐based carbon, e‐glass or aramid fibers were measured using both static and dynamic test methods. Previous research has shown that these pitch‐based carbon and aramid fibers are capable of densely nucleating PP crystals at the fiber surface, leading to the growth of an oriented interphase termed a “transcrystalline layer” (TCL), while the e‐glass and PAN‐based carbon fibers show no nucleating ability. The PP matrices examined included unmodified homopolymers, nucleated homopolymers and PP grafted with maleic anhydride (MA). The composites based on the unmodified PP homopolymers all exhibited poor fiber/matrix adhesion, regardless of fiber type and presence or absence of a TCL. The addition of nucleating agent to the PP matrix had no measurable effect on either the amount of TCL material in pitch‐based carbon‐fiber‐reinforced composites, as measured by wide‐angle X‐ray scattering, WAXS, or the static flexural properties of the composites reinforced with either type of carbon fiber. However, MA grafting reduced the transcrystalline fraction of the matrix in pitch‐based carbon‐fiber‐reinforced composites; at the highest level of MA grafting, the TCL was completely suppressed. In addition, high levels of MA grafting improved the transverse flexural modulus of the composites containing both types of carbon fibers, and reduced the extent of fiber pull‐out, indicating an improvement in fiber/matrix adhesion. Copyright © 1999 John Wiley & Sons, Ltd.     

Kinetics of water sorption in flax and PET fibers

Composite materials are usually reinforced by synthetic fibers as carbon, glass etc…. Because of their good mechanical properties and low density, natural fibers are being considered more preferentially as reinforcement. The application of natural fibers as reinforcements in composite materials requires a strong adhesion between the fiber and the matrix. The poor resistance towards water absorption is one of the drawbacks of natural fibers which makes it more important to understand the dynamic properties of penetration of water molecules through these heterogeneous materials. Water vapour sorption kinetics in natural flax fibers have been performed at 25 °C by using an electronic microbalance (IGA, Hiden). By using the Fickian model for a complete cylinder water diffusion coefficients have been determined and calculated at short times (first half-sorption) and long times (second half-sorption) of kinetic curve and for different water activities. The values obtained for D₁ and D₂ are rather similar on the all range of water activity. Generally, water diffusivity increases and then decreases with water activity. The increase of diffusivity at low water activities may be explained on the basis of the dual mode sorption (Langmuir and Henry sorption’s combination) whereas the decrease for the higher activities can be attributed to the immobilization of sorbed water molecules due to the water clustering.     

Adsorption of octadecyltrimethylammonium chloride and adsolubilization on to cellulosic fibers

The coadsorption of different organic solutes on cellulosic fibers treated with octadecyltrimethylammonium chloride (ODTMA) has been studied. In the absence of ODTMA cellulosic fibers had little tendency to retain organic compounds. The enhanced solute incorporation was ascribed to the adsolubilization of these compounds on the aggregated domains of the adsorbed surfactant molecules at the solid/liquid interface. The specific shape of solute coadsorption isotherms indicated that the adsolubilization process may be regarded as a partition phenomenon between the aqueous bulk phase and the adsorbed surfactant aggregates. The decrease in solute uptake at the cellulose/water interface above the CMC of ODTMA was ascribed to micelle formation in the bulk solution and to the ensuing micellar solubilization of organic solutes. Preliminary experiments performed using vertical fixed bed columns showed that modified cellulosic fibers can be conveniently used as substrate for treating organic pollutants.     

Probing the tribological behaviors in water of novel poly(phthalazione ether sulfone ketone) and its composites based on the state of aggregation and the microstructure

In this paper, novel poly(phthalazione ether sulfone ketone) (PPESK) and its composites reinforced with carbon fibers (CFs) were prepared, and their tribological behaviors in pure and sea water were comparatively investigated. Affected by the noncoplanar twisted aromatic structure in the molecular skeleton, the aggregation of the macromolecular chain in PPESK was amorphous, resulting in very high water absorption of PPESK matrix. The invading water molecules led to a sharp decrease in the hardness of PPESK surface, resulting in very high wear rate of PPESK in water. Although CF/PPESK composites had higher water absorption than pure PPESK, their wear processes in water were no longer dominated by high water absorption but by the load‐carrying effect of CFs, ascribed to the good CF/PPESK interfacial adhesion. Therefore, CF/PPESK composites exhibited very low wear rates in the order of 10^?7 mm³/Nm in water, which decreased with the CF content increasing until the content of CFs reached 50%. The results revealed that the most critical factor determining the wear behavior of a fiber‐reinforced polymer composite sliding in water is the fiber/matrix interface but not the water absorption of the polymer matrix. Copyright © 2017 John Wiley & Sons, Ltd.     

Performance of polypropylene–wood fiber composites

Polypropylene–wood fiber composites were prepared in the optimal mixture conditions determined in a previous work (180°C, 60 rpm, 10 min). Tensile, impact and three-point bending tests were performed in order to evaluate the adhesion between matrix and wood fibers. Other than mixture conditions, drying temperature of treated wood fiber is also an important factor to obtain good performance composites as shown in this work. Tensile properties of composites submitted to two extreme conditions (immersion in water at ambient temperature for 90 days and immersion in boiling water for 1 h) were determined. Heat deflection temperature and thermal analysis of composites were evaluated.     

Interfacial studies on the ozone and air‐oxidation‐modified carbon fiber reinforced PEEK composites

In this work, ozone modification method and air‐oxidationwere used for the surface treatment of polyacrylonitrile(PAN)‐based carbon fiber. The surface characteristics of carbon fibers were characterized by XPS. The interfacial properties of carbon fiber‐reinforced (polyetheretherketone) PEEK (CF/PEEK) composites were investigated by means of the single fiber pull‐out tests. As a result, it was found that IFSS (interfacial shear strength) values of the composites with ozone‐treated carbon fiber are increased by 60% compared to that without treatment. XPS results show that ozone treatment increases the amount of carboxyl groups on carbon fiber surface, thus the interfacial adhesion between carbon fiber and PEEK matrix is effectively promoted. The effect of surface treatment of carbon fibers on the tribological properties of CF/PEEKcomposites was comparativelyinvestigated. Experimental results revealed that surface treatment can effectively improve the interfacial adhesion between carbon fiber and PEEK matrix. Thus the wear resistance was significantly improved. Copyright © 2009 John Wiley & Sons, Ltd.