Polypropylene/poly(butyl methacrylate) blends prepared by diffusion and subsequent polymerization of butyl methacrylate in isotactic polypropylene pellets

Polypropylene/poly(butyl methacrylate)(PP/PBMA) blends were prepared by diffusion and subsequent polymerization of butyl methacrylate(BMA) in commercial isotactic polypropylene(iPP) pellets.The diffusion kinetics,diametrical distribution of PBMA in a pellet and phase morphology of a typical PP/PBMA blend were investigated.     

Preparation of polypropylene/poly(styrene-co-(butyl methacrylate)) nanoblends by diffusion and subsequent copolymerization of monomers in isotactic polypropylene pellets

The diffusion and subsequent copolymerization of styrene(St)/butyl methacrylate(BMA) mixed monomers in i PP pellets to prepare copolymer nanoblends were investigated. The diffusion step was carried out at 90 ℃ for 2 h in water, and the copolymerization was initiated by the addition of BPO with the aid of a small amount of St. The diametrical distributions of both St and BMA units and their ratio St/BMA were investigated by micro FTIR. Both St and BMA can diffuse into the centres of i PP pellets. The diametrical distribution of St/BMA ratio is constant in all the copolymer blends. The copolymer composition depends on the comonomer feed ratio. The molecular weights of the copolymers were measured by GPC after extraction with tetrahydrofuran. The phase morphology of the copolymer blends was investigated by FESEM, showing the average particle sizes of less than 100 nm. DSC measurements show that the diffusion and subsequent copolymerization of St/BMA monomers only occur in the amorphous regions of i PP pellets.     

Nonisothermal crystallization behavior of isotactic polypropylene/ thermoplastic rubber blends

The morphology and crystallization behavior of blends of polypropylene (PP) and an ethylene-based thermoplastic elastomer (TPO) were investigated by scanning electron microscopy (SEM) and differential scanning calorimetry (DSC). The SEM images showed a two-phase morphology for these blends. As TPO was partially crystalline, two distinct peaks were observed in both heating and cooling scans of DSC. The crystallization temperature of TPO in blends was higher than pure TPO. In contrast, the crystallization temperature of PP in blends was lower than pure PP. The crystallization behavior of blends was modeled by Avrami equation. It was observed that the presence of TPO accelerated the growth rate of crystals of PP in PP/TPO blends.     

Morphology and properties of nanostructured materials based on polypropylene/poly(butylene succinate) blend and organoclay

Nanostructured materials based on organically modified montmorillonite (OMMT) and polypropylene (PP)/poly(butylene succinate) (PBS) blend were prepared via melt-mixing of PP, PBS, and OMMT in a batch mixer. The weight ratio of PP and PBS was 70:30, and the OMMT loading varied from 0.5 to 5 wt%. The surface morphologies of unmodified and OMMT-modified blend were studied by field-emission scanning electron microscopy. Results showed that the particle size of the dispersed PBS phase was significantly reduced with the addition of a small amount of OMMT (1.5 wt%). Upon the addition of 5 wt% of OMMT, the domain size of the dispersed PBS phase changed significantly from the unmodified blend, and a homogeneous dispersion of very fine particles of PBS was observed. The degree of dispersion of silicate layers in the blend matrix was characterized by X-ray diffraction and transmission electron microscopy. The improved adhesion between the phases and the fine morphology of the dispersed phase contributed to the significant improvement in the properties and thermal stability of the final nanocomposite materials. On the basis of these results, we describe a general understanding of how the morphology is related to the final properties of OMMT-incorporated PP/PBS blend.     

Photodegradation of polypropylene/polystyrene blends: Styrene-butadiene-styrene compatibilisation effect

The mutual influence between the PP/PS polymer blend components during UV photodegradation was studied. Polypropylene (PP) and polystyrene (PS) have different photodegradation mechanisms, due to the larger UV absorption of polystyrene and formation of more stable tertiary carbon radicals. To compare the stabilities the kinetics of carbonyl formation was measured in different blend compositions. The results show that polystyrene presented a faster carbonyl formation than polypropylene, while the blends display faster kinetics than the isolated components. The kinetics of carbonyl formation of the blends was a function of polypropylene content. This result is unexpected if one considers the behaviour of each component alone. The kinetics and mechanism of UV degradation can be only explained taking into account the interaction between the blend components. PS absorbs UV light and energy is transferred to PP, which produces more reactive tertiary carbon free radicals. The effect of the interaction between the domains is enhanced when a compatibiliser is used, corroborating the hypothesis of energy transfer.     

Enhanced mechanics in injection molded isotactic polypropylene/polypropylene random copolymer blends via introducing network-like crystal structure

The crystallization behavior, rheological behavior, mechanical properties and microstructures of injection molded isotactic polypropylene(i PP), polypropylene random copolymer(co-PP) and i PP/co-PP blends were investigated. Differential scanning calorimetry(DSC) and dynamic rheological analysis illustrated that i PP and co-PP were compatible in the blends and co-PP uniformly dispersed in the i PP phase. Polarizing optical microscope(POM) was adopted to observe the crystal size and morphology evolution. The results of mechanical properties and scanning electron microscopy(SEM) indicated that the crystal size of i PP in i PP/co-PP blends(10 wt% co-PP + 90 wt% i PP and 30 wt% co-PP + 70 wt% i PP) radically decreased after the incorporation of co-PP. During crystallization, the molecular chain segments of co-PP could penetrate i PP spherulites and form a network-like crystalline structure. The network-like crystal structure could effectively transmit stress and consume more energy to overcome intermolecular forces to resist stretching. In this way, the strength would improve to a certain degree. The impact fracture mechanism of i PP/co-PP blends is quasi ductile fracture by multiple crazes. Our work discovered that the blends containing 10 wt% and 30 wt% of co-PP exhibited prominent toughness and reinforcement.     

Preparation of POE/PS blends with fine particle sizes by diffusion and subsequent polymerization of styrene in POE pellets

Ethylene-α-octene copolymer(POE)/polystyrene(PS) blend pellets with fine particle sizes were prepared by diffusion and subsequent polymerization of styrene in POE pellets through a one-pot procedure.The effects of the amounts of styrene and BPO on PS content,monomer efficiency and monomer conversion were investigated.The blend pellets were characterized by Micro-FTIR and FESEM,showing homogeneous diametrical distributions of PS and particle size.After melt-processing into rods,the average particle sizes are almost doubled,but still in submicron scale.Compared to neat POE rods,the blend rods with PS content higher than 15% exhibit improved tensile modulus and tensile strength without significantly losing ductility,being attributed to the small sizes,complex nature of particles and the existence of POE-g-PS copolymer that result in good interfacial adhesion.POE/PS pellets were compared with the previously reported PP/PS pellets,and the differences between the two systems are attributed to the different morphology of the two matrices: POE is completely amorphous at the diffusion and polymerization temperature,while i PP is semicrystalline.Without efficient impediment of the crystal lamellae in POE pellets,styrene diffuses easily in POE pellets.     

Evolution of phase dimensions and interfacial morphology of polypropylene/polystyrene compatibilized blends during mixing

The morphology development of polypropylene/polystyrene (PP/PS) blends was studied by means of effective mathematics methods. Time resolved fracture morphology measurements on PP/PS (20/80) blends compatibilized with styrene-butadiene-styrene block copolymer (SBS) suggested that PP/SBS domains acted as a warehouse supplying compatibilizer (SBS) to the phase boundary in the initial stage of mixing and promoted the formation and development of the transition layer. The development of the transition layer leaded to a more complicated morphology of fracture surface and strengthened the adhesion between phases, which was quantitatively investigated using Brown fractal dimension D_Brown. In the early stage of the mixing (<2.0 min), the mean chord length Λ_m used to describe the domain size decreased; simultaneously, the distribution of Λ trended to uniform as the mixing proceeded. After 2.0 min, Λ_m fluctuated in a definite range. Further, a normalized distribution of dimensionless domain sizes Λ/Λ_m was independent of mixing time, indicating that the late stage of phase dispersion can be scaled with a time-depended single length parameter Λ_m. In other words, the morphology development shows a possible dynamic scaling behavior.     

Effect of blend composition and related morphology on the quasi-static fracture performance of LLDPE/PP blends

In the present work, the effect of composition and related morphology on the fracture behavior of LLDPE/PP blends was thoroughly investigated. Fracture behaviors evaluated under quasi-static loading conditions and different fracture mechanics methodologies were applied to assess fracture toughness depending on the materials behavior. For pure PP and 2575 blend, J at instability was chosen whereas for blends which exhibited completely ductile behavior (such as LLDPE, 7525 and 5050), the EWF methodology was used. Fracture mechanisms were elucidated with the aid of scanning electron microscopy, and results correlated with blends morphology. It was observed that fracture properties are mostly dominated by the majority component properties. In addition, for the 5050 blend, the presence of a co-continuous morphology is responsible for the high scatter of experimental data obtained.     

UCST behavior in blend systems of isotactic polystyrene/poly(4-methyl styrene) in comparison with atactic polystyrene/poly(4-methyl styrene)

Blends of poly(4-methylstyrene) (P4MS) with polystyrene (iPS) exhibit an upper critical solution temperature (UCST) at ca. 270 °C. The overall phase behavior and trend of variation in the phase diagrams for the iPS/P4MS blend system with respect to molecular weights of iPS is similar to an earlier studied blend system of atactic PS with P4MS. This suggests that the crystal phase-related tacticity and crystallinity in iPS does not influence the amorphous phase behavior and UCST behavior of the polymer mixtures. A model based on a modified Flory-Huggins expression for binary interactions was constructed to describe the UCST-type behavior of the iPS/P4MS blend and to compare the qualitative effects of molecular weights on iPS/P4MS blend vs. atactic PS/P4MS systems.     

Phase morphology, crystallisation behaviour and mechanical properties of isotactic polypropylene/high density polyethylene blends

The phase morphology, crystallisation behaviour and mechanical properties of isotactic polypropylene (iPP)/high density polyethylene (HDPE) blends were investigated. It was found that the properties are intimately related to each other. The morphology of the blends showed a two phase structure in which the minor phase was dispersed as domains in the major continuous matrix phase. The domain size of the dispersed phase increased with increasing concentration of that phase due to coalescence. It was also found that the domain size of the dispersed phase depends on the viscosity difference between the two phases. For a given HDPE/iPP blend, where HDPE is the matrix and iPP is the dispersed phase, the iPP domains were smaller than HDPE domains of the corresponding iPP/HDPE blend where iPP is the matrix and HDPE is the dispersed phase. A co-continuous morphology was observed at 50/50 PP/HDPE composition. Crystallinity studies revealed that blending has not much effect on the crystalline melting point of polypropylene and high density polyethylene. The crystallisation enthalpy and heat of fusion values of HDPE and PP in the blend were decreased as the amount of the other component increased. The variation in percent crystallinity of HDPE and PP in the blend was found to depend on the morphology of the blend. All the mechanical properties except Young's modulus and hardness showed negative deviation from the additivity line. This is due to the incompatibility of these blends.     

Sorption and diffusion of ethanol vapor in polybutadiene/acrylonitrile, polybutadiene/styrene and polybutadiene based polyurethanes

The sorption and diffusion behavior of ethanol vapor in series of polyolefine based polyurethanes (PU) made from hydroxyl-terminated polybutadiene/acrylonitrile (HTBN), hydroxyl-terminated polybutadiene/styrene (HTBS) and hydroxyl-terminated polybutadiene (HTPB) were investigated by using the quartz-spring, DSC, FTIR and AFM. The equilibrium absorption reduced with increasing content of hard segments for all the three types of PUs. The values of the maximum absorption were in the order of HTBN > HTBS > HTPB based PU and related to their composition. The non-Fickian diffusion was confirmed and the sorption was discovered mainly in the hard segments. The HTBN based PU revealed different sorption and diffusion behavior from the other two, which was resulted from its hydrogen bonding not only between ethanol and hard segments but also soft segments. The morphologies of PUs before and after ethanol absorption were also compared. The HTBN based PU showed the most evident phase re-congregation after ethanol absorption.     

Multiwalled carbon nanotube promotes crystallisation while preserving co-continuous phase morphology of polycarbonate/polypropylene blend

The influence of multiwalled carbon nanotubes (MWCNTs) on phase morphology, lamellar structure, thermal stability, melting behaviour and isothermal crystallisation kinetics of polycarbonate/polypropylene (PC/PP) blend nanocomposites has been investigated. Both neat blends and PC/PP (60/40)/MWCNT nanocomposites were prepared by melt mixing method. Morphological analyses were performed by high-resolution X-ray micro-computed tomography and scanning electron microscopy. The co-continuous morphology of the blend was retained irrespective of MWCNT loading. In addition, a substantial refinement in the co-continuous structure was observed. Wide angle and small angle X-ray scattering studies were used to analyse the structural properties of the blend nanocomposites. The addition of MWCNT increases the long period of polypropylene. The influence of addition of MWCNT on the crystallisation temperature and equilibrium melting temperature (Tm°) of polypropylene was followed. The MWCNTs promote crystallisation rate of polypropylene in the blend nanocomposites.     

Properties of immiscible and ethylene-butyl acrylate-glycidyl methacrylate terpolymer compatibilized poly (lactic acid) and polypropylene blends

Poly(lactic acid) (PLA) and polypropylene (PP) blends of various proportions were prepared by melt-compounding. The miscibility, phase morphology, thermal behavior, and mechanical and rheological properties of the blends were investigated. The blends were immiscible systems with two typical morphologies, spherical droplet and co-continuous, and could be obtained at various compositions. Complex viscosity, storage modulus and loss modulus depend on the PP content. Thermal degradation of all blends led to two weight losses, for PLA and PP. The incorporation of PP improved the thermal stability of the blend. The effect of compatibilizer (ethylene-butyl acrylate-glycidyl methacrylate terpolymer, EBA-GMA) on the morphology and mechanical properties of 70/30 w/w PLA/PP blends was investigated. The tensile strength of these blends reached a maximum for 2.5 wt% EBA-GMA, and impact strength increased with increasing EBA-GMA content, suggesting that EBA-GMA is an effective compatibilizer for PLA/PP blends.     

Dilatometric studies of isotactic polypropylene with different morphology before and after thermal degradation in air

Summary Glass transition phenomenon in isotactic polypropylene has been studied in this paper basicly on dilatometric studies. New suggestions are made for explaining the occurrence of twoT _g values with their characteristic dependence on the degree of crystallinity of the samples having a different morphological structure. The effects produced by thermooxidation are discussed. T _g calledT _g1 is considered as the true glass transition temperature in the amorphous phase of IPP whereasTg2 is melting of a smectic phase in IPP,T _g2 >T _g1.Author thanks Prof. M. Kryszewski for useful discussion.     

Antistatic ability of 1-n-tetradecyl-3-methylimidazolium bromide and its effects on the structure and properties of polypropylene

In this study, 1-n-tetradecyl-3-methylimidazolium bromide ([C₁₄mim]Br), one kind of imidazolium ionic liquid (imi-IL), was incorporated into polypropylene (PP) via melt blending. The measurement of surface resistance (R_s) and volume resistance (R_v) of neat PP and PP/[C₁₄mim]Br blends indicated that [C₁₄mim]Br had excellent antistatic properties. The PP/[C₁₄mim]Br blend had the best antistatic ability, when the weight ratio of [C₁₄mim]Br to PP reached 3/100. The surface resistance of PP/[C₁₄mim]Br decreased from the 7.67 × 10¹³ to 1.40 × 10⁷ Ω whereas the volume resistance of PP decreased from 2.67 × 10¹⁴ to 2.60 × 10⁷ Ω. Semicrystalline morphology and crystal structure were investigated by polarized optical microscopy (POM) and X-ray diffraction (XRD). The spherulites of PP became smaller with the addition of [C₁₄mim]Br, implying that [C₁₄mim]Br had a nucleating effect in the PP matrix. The XRD study indicates the crystallization process of PP was affected by [C₁₄mim]Br, and the crystallinity of PP was thus decreased. Scanning electron microscopy (SEM) studies reveal that [C₁₄mim]Br had good dispersion in PP; thermogravimetric analysis (TGA) shows the addition of [C₁₄mim]Br remarkably increased the thermal stability of PP even though it is a small molecule.     

Spherulitic morphology in polyethylene and isotactic polystyrene: Influence of diffusion of segregated species

Morphological consequences of a localized diffusion of segregated species at crystal growth fronts have been studied in two specific contexts: (1) variation of texture in spherulites grown in unfractionated polyethylene over a range of crystallization temperatures mostly in regime II, and (2) development of elongated lamellar habits in spherulites of a polymer (isotactic polystyrene) whose native crystal habit is regularly polygonal. In relation to (1) it is shown that, as crystallization temperature is varied, there is a correlation between mean thickness of stacks of lamellae and an averaged diffusion range of segregated molecules of lower molecular weight. It is noted that lamellar organization appears to be significantly different in polyethylene fractions. In relation to (2) it is shown that principal contributors to the evolution of spherulitic texture from hedritic precursors are fragmentation of lamellae by screw dislocations and radially biased growth under the influence of concentration gradients of segregated species.     

Nucleation, structure and lamellar morphology of isotactic polypropylene filled with polypropylene-grafted multiwalled carbon nanotubes

Polypropylene-based nanocomposites filled with polypropylene-grafted multiwalled carbon nanotubes (PP-g-MWNT) were compared to PP samples filled with pristine MWNT. The effect of such additives on the structure and morphology of the polymer matrix was studied by small angle X-ray scattering (SAXS), wide angle X-ray diffraction (WAXD), polarized light optical microscopy (PLOM) and differential scanning calorimetry (DSC). PP-g-MWNT allowed a more efficient and unhindered crystallization at a lamellar level, while MWNT disrupted the order of lamellar stacks, probably because of their tendency to aggregate. A common trend of tensile properties and lamellar morphology as a function of filler content was noted in the series filled with functionalized carbon nanotubes.     

Structural transformations of isotactic polypropylene induced by heating and UV light

Samples of commercial-grade isotactic polypropylene, both neat and nucleated with a specific β-nucleating agent (N,N′-dicyclohexylnaphthalene-2,6-dicarboxamide), were exposed to annealing and UV irradiation. Structural parameters were assessed by X-ray diffraction. Tensile mechanical characteristics were derived from stress–strain curves. The specific nucleation caused more than 70% of the crystalline phase to occur in the trigonal β-modification. The content of the β-phase introduced by the specific nucleation distinctly decreased after a certain induction period, different for annealing at 140 °C and UV exposure. At the same time, the size of the -crystallites increased while the size of the β-crystallites remained virtually unchanged. These results indicate the β →  recrystallization. On the other hand, the strain-at-break values continuously and monotonically decreased with increasing exposure time reflecting defect formation, both at the surface and in the bulk of the specimens. The differences between the effects of thermal ageing and UV degradation are discussed.     

Morphology, morphology development and mechanical properties of polystyrene/polybutadiene blends

Polystyrene/polybutadiene (PS/PB) blends with different plastic/rubber ratios were prepared by melt mixing. A detailed investigation on phase morphology development of 30/70 wt.% PS/PB blends as a function of processing conditions was quantitatively analyzed. Morphology is developed at the initial stages of mixing. Suitable blending conditions resulting in optimum phase morphology were obtained at 180 °C, 60 rpm and at 8 min mixing time. Phase morphologies of the blends were also studied as a function of composition. Mechanical properties of the blends were measured. Attempts were made to correlate the morphologies with the properties. Parallel-Voids model has been applied to characterize phase morphology of these blends.