Morphology development and crystallization behavior of poly(ethylene terephthalate)/poly(trimethylene terephthalate) blends

The spherulite morphology and crystallization behavior of poly(ethylene terephthalate) (PET)/poly(trimethylene terephthalate) (PTT) blends were investigated with optical microscopy (OM), small-angle light scattering (SALS), and small-angle X-ray scattering (SAXS). The thermal analysis showed that PET and PTT were miscible in the melt over the entire composition range. The rejected distance of non-crystallizable species, which was represented in terms of the parameter δ, played an important role in determining the morphological patterns of the blends at a specific crystallization temperature regime. The parameter δ could be controlled by variation of the composition, the crystallization temperature, and the level of transesterification. In the case of two-step crystallization, the crystallization of PTT commenced in the interspherulitic region between the grown PET crystals and proceeded until the interspherulitic space was filled with PTT crystals. The spherulitic surface of the PET crystals acted as nucleation sites where PTT preferentially crystallized, leading to the formation of non-spherulitic crystalline texture. The SALS results suggested that the growth pattern of the PET crystals was significantly changed by the presence of the PTT molecules. The lamellar morphology parameters were evaluated by a one-dimensional correlation function analysis. The blends that crystallized above the melting point of PTT showed a larger amorphous layer thickness than the pure PET, indicating that the non-crystallizable PTT component might be incorporated into the interlamellar region of the PET crystals. With an increased level of transesterification, the exclusion of non-crystallizable species from the lamellar stacks was favorable due to the lower crystal growth rates. As a result, the amorphous layer thickness of the PET crystals decreased as the annealing time in the melt state was increased.     

Melt-crystallization behavior and isothermal crystallization kinetics of crystalline/crystalline blends of poly(ethylene terephthalate)/poly(trimethylene terephthalate)

The melt-crystallization and isothermal melt-crystallization kinetics of poly(ethylene terephthalate)/poly(trimethylene terephthalate) blends (PET/PTT) were investigated by differential scanning calorimetry (DSC) and polarized optical microscopy. Although PET and PTT in the binary blends are miscible at amorphous state, they will crystallize individually when cooled from the melt. In the DSC measurements, PET component with higher supercooling degree will crystallize first, and then the crystallite of PET will be the nucleating agent for PTT, which induce the crystallization of PTT at higher temperature. On the other hand, in both blends of PET80/PTT20 and PET60/PTT40, the PET component will crystallize at higher temperature with faster crystallization rate due to the dilute effect of PTT. So the commingled minor addition of one component to another helps to improve the crystallization of the blends. For blends of PET20/PTT80 and PET40/PTT60, isothermal crystallization kinetics evaluated in terms of the Avrami equation suggest different crystallization mechanisms occurred. The more PET content in blends, the fast crystallization rate is. The Avrami exponent, n = 3, suggests a three-dimensional growth of the crystals in both blends, which is further demonstrated by the spherulites formed in all blends. The crystalline blends show multiple-melting peaks during heating process.     

Influence of cobalt complex on thermal properties of poly(ethylene terephthalate)/polycarbonate blend

The effects of processing time and concentration of cobalt acetylacetonate III complex in poly(ethylene terephthalate)/polycarbonate reactive blending were investigated. The blend was prepared in an internal mixer at 270°C, 60 rpm, at different processing times (5–20 min) and catalyst concentration (0.00625–0.075 mass%). The reaction product was evaluated by differential scanning calorimetry (DSC), thermogravimetry (TG) and wide angle X-rays scattering (WAXS). In general, the DSC curves showed two glass transition temperatures (T _g’s) close to each homopolymer, independent of the processing time and complex’s concentration, suggesting the presence of two phases: one rich in PET and other one rich in PC. In all cases, melting temperature (T _m), cold crystallization temperature (T _cc) and crystallinity degree (X _c) were progressively reduced with blending conditions. The TG curves presented two decays. The first one represented the PET rich phase and the other one was related to the PC phase. The WAXS diffractograms showed that the Bragg’s angle and interplanar spacing of PET remaining practically unchanged.     

Thermal stability and flame-retardancy mechanism of poly(ethylene terephthalate)/boehmite nanocomposites

The thermal stability and flame-retardancy properties of poly(ethylene terephthalate)/nano-boehmite composites (PET/AlOOH) were investigated using composites prepared in situ. Combustion behaviour and flammability were assessed using the limiting oxygen index (LOI) and cone calorimetry. The incorporation of nano-boehmite increased the LOI of PET from 18 to greater than 25. Cone calorimetry showed that the heat release rates and total smoke production values of PET/AlOOH composites were significantly less than those of pure PET. It also showed that PET/AlOOH combustion produced greater quantities of char residues than did PET combustion. These results showed that nano-boehmite is an effective flame-retardant for PET. Combustion residues were examined using scanning electron microscopy, indicating that nano-boehmite addition produced consistent, thick char crusts. Thermal stability and pyrolysis were investigated using thermogravimetric analysis and pyrolysis-gas chromatography-mass spectrometry, showing that thermal stability of PET/AlOOH was superior to that of pure PET, fewer cracking products were produced in nanocomposite combustion than in pure PET combustion, and pyrolysis of the flame-retardant polyester was incomplete. We propose a condensed phase mechanism for the PET/AlOOH flame-retardancy effect.     

Reparation of silica/poly(methacrylic acid)/poly(divinylbenzene-co-methacrylic acid) tri-layer microspheres and the corresponding hollow polymer microspheres with movable silica core

 Hollow poly(divinylbenzene-co-methacrylic acid) (P(DVB-co-MAA)) microspheres were prepared by the selective dissolution of the non-crosslinked poly(methacrylic acid) (PMAA) mid-layer in ethanol from the corresponding silica/PMAA/P(DVB-co-MAA) tri-layer hybrid microspheres, which were afforded by a three-stage reaction. Silica/PMAA core-shell hybrid microspheres were prepared by the second-stage distillation polymerization of methacrylic acid (MAA) via the capture of the oligomers and monomers with the aid of the vinyl groups on the surface of 3-(methacryloxy)propyl trimethoxysilane (MPS)-modified silica core, which was prepared by the Stöber hydrolysis as the first stage reaction. The tri-layer hybrid microspheres were synthesized by the third-stage distillation precipitation copolymerization of functional MAA monomer and divinylbenzene (DVB) crosslinker in presence of silica/PMAA particles as seeds, in which the efficient hydrogen-bonding interaction between the carboxylic acid groups played as a driving force for the construction of monodisperse hybrid microspheres with tri-layer structure. The morphology and the structure of silica core, silica/PMAA core-shell particles, the tri-layer hybrid microspheres and the corresponding hollow polymer microspheres with movable silica cores were characterized by transmission electron microscopy (TEM), Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy (XPS).     

Thermal behaviors of poly(ethylene terephthalate)/SiO2 nanocomposites prepared by cryomilling

The thermal behaviors of poly (ethylene terephthalate) (PET)/SiO₂ nanocomposites prepared by cryomilling were studied, by comparing with the cryomilled PET and the raw PET. Cryomilling induced amorphization of crystalline PET matrix and the decrease of PET molecular weight. Cryomilled PET/SiO₂ nanocomposites have two abnormal phenomena in the DSC 1st heating thermogram due to the stored energy induced by cryomilling. During DSC cooling process, the dispersed nanometer SiO₂ particles play a role of nucleating agent in PET matrix, and the hot crystallization ability of PET/SiO₂ nanocomposites improves a lot. Besides, the heat stability of cryomilled PET/SiO₂ nanocomposites improves more much during reheating. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1351–1356, 2006     

Depolymerisation of poly(ethylene terephthalate) fibre wastes using ethylene glycol

Poly(ethylene terephthalate) [PET] fibre wastes from an industrial manufacturer was depolymerised using excess ethylene glycol [EG] in the presence of metal acetate as a transesterification catalyst. The glycolysis reactions were carried out at the boiling point of ethylene glycol under nitrogen atmosphere up to 10 h. Influences of the reaction time, volume of EG, catalysts and their concentrations on the yield of the glycolysis products were investigated. The glycolysis products were analysed for hydroxyl and acid values and identified by different techniques, such as HPLC, ¹H NMR and ¹³C NMR, mass spectra, and DSC. It was found that the glycolysis products consist mainly of bis(hydroxyethyl)terephthalate [BHET] monomer (>75%) which was effectively separated from dimer in quite pure crystalline form.     

Synthesis and characterization of poly(ethylene glycol) methyl ether endcapped poly(ethylene terephthalate)

Linear and branched poly(ethylene terephthalate) (PET) copolymers with polyethylene glycol) (PEG) methyl ether (700 or 2000 g/mol) end groups were synthesized using conventional melt polymerization. DSC analysis demonstrated that low levels of PEG end groups accelerated PET crystallization. The incorporated PEG end groups also decreased the crystallization temperature of PET dramatically, and copolymers with a high content of PEG (>17.6 wt%) were able to crystallize at room temperature. Rheological analysis demonstrated that the presence of PEG end groups effectively decreased the melt viscosities and facilitated melt processing. XPS and ATR-FTIR revealed that the PEG end groups tended to aggregate on the surface, and the surface of compression molded films containing 34.0 wt% PEG were PEG rich (85 wt% PEG). PEG end-capped PET (34.0 wt% PEG) and PET films were immersed into a fibrinogen solution (0.7 mg/mL BSA) for 72 h to investigate the propensity for protein adhesion. XPS demonstrated that the concentration of nitrogen (1.05%) on the surface of PEG endcapped PET film was statistically lower than PET (7.67%). SEM analysis was consistent with XPS results, and revealed the presence of adsorbed protein on the surface of PET films.     

Relationship between morphology structure and composition of polycaprolactone/Poly(ethylene oxide)/Polylactide copolymeric microspheres

A novel tri‐component copolymer, polycaprolactone/poly(ethylene oxide)/polylactide (PCEL) was synthesized. The effect of the chemical composition on physical properties was investigated by using NMR, differential scanning calorimetry (DSC) and X‐ray diffraction. Both the soft segment poly(ethylene oxide) (PEO) and polycaprolactone (PCL) could enhance the mobility of polymer chains and decrease the crystallizability of the copolymers. The polymeric microspheres, which are of interest for drug delivery systems, were prepared using an emulsification‐solvent evaporation technique. By scanning electron microscopy (SEM) and atomic force microscopy (AFM), the surface morphology of the microspheres was studied. It was found that the presence of PEO segment could improve the hydrophilicity of the copolymers and the morphology of the polymeric microspheres could be altered by adjusting the chemical composition. The accumulation of PEO segments on the outer surface of the polymeric microspheres was proven by X‐ray photoelectron spectroscopy (XPS). It had also been proven that the PCL segment could facilitate the movement of PEO segment to the outer surface. Copyright © 2002 John Wiley & Sons, Ltd.     

Reorganization of poly(ethylene terephthalate) structures and conformations to alter properties

The solid‐state morphologies, structures, and chain conformations of poly (ethylene terephthalate) (PET) have been reorganized/altered from those normally produced by solution and melt processing. This has been achieved by two distinct methods: (1) formation of a crystalline inclusion compound (IC) between guest PET and host γ‐cylodextrin (γ‐CD), followed by removal of the host γ‐CD and coalescence of the guest PET (c‐PET) and (2) rapid precipitation of PET from a warm trifluoracetic acid solution into a large excess of rapidly stirred acetone (p‐PET). Our prior observations (FTIR, NMR, DSC, X‐ray) demonstrated that c‐PET processed in this manner has a morphology, structure, and non‐crystalline chain conformations that are quite distinct from those of as‐received PET (asr‐PET). Where possible to compare, here we find that c‐ and p‐PETs behave very similarly, but very distinctly from asr‐PET. The reorganized c‐ and p‐PETs were found to be repeatedly rapidly crystallizable from the melt with a high level of crystallinity, and in their non‐crystalline regions to have tightly packed chains predominantly adopting highly extended kink conformations, which evidence no glass‐transition behavior. What is most unusual and somewhat puzzling is that their contrasting structures, morphologies, conformations, and thermal responses were observed to be independent of melt annealing, and persisted even after holding both samples above T_m for extended periods (hours). p‐PET, which can be produced in larger quantities than c‐PET, was utilized to measure additional macroscopic properties, such as melt viscosities, densities, and the stress‐strain and thermal shrinkage of melt‐pressed films, for comparison to those of asr‐PET. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 735–746, 2007     

Low electrical percolation threshold in poly(ethylene terephthalate)/multi-walled carbon nanotube nanocomposites

Poly(ethylene terephthalate) (PET)/multi-walled carbon nanotube (MWCNT) nanocomposites were prepared by three different methods: in-situ polymerization technique (I-S), direct mixing in the melt (DM) and dilution of a 0.5 wt.% masterbatch, synthesized via in-situ polymerization, using melt mixing (MB). The morphology of the resulting nanocomposites was examined using scanning and transmission electron microscopy and their electrical properties were characterized by ac conductivity measurements. The I-S series of samples exhibited an extremely low electrical percolation threshold (p_c ≈ 0.06 wt.%), as compared to values of similar systems previously mentioned in literature. The MB series showed a comparable p_c value (p_c: 0.05-0.10 wt.%), whereas the investigation revealed a higher p_c in the DM series (p_c: 0.10-0.20 wt.%). Finally, selected concentrations of samples were prepared using OH-functionalized MWCNT, following the I-S procedure. The conductivity of these samples was found to be lower than that of samples with non-functionalized MWCNT.     

Electrokinetic control of fluid in plastified laser-printed poly(ethylene terephthalate)-toner microchips

The application of plastified laser-printed poly(ethylene terephthalate)(PET)-toner microchips to capillary electrophoresis was investigated. Electroosmotic flow was observed in the direction of the cathode for the buffer system studied (phosphate, pH 3–10). Average electroosmotic mobilities of 1.71×10^–4 to 4.35×10^–4 cm² V^–1 s^–1 were observed from pH 3 to 10. This variation suggests that silica fillers in the toner and on the surface of the polymer dominate the zeta potential of the material, which is also confirmed by XPS measurements. Dopamine and catechol were used as model analytes for microchip electrophoresis in combination with electrochemical detection. Results show that these two analytes can be efficiently separated and detected electrochemically with the plastified laser-printed PET-toner microchips.     

Phase behavior and structure development in extruded poly(ethylene terephthalate)/poly(ethylene‐2,6‐naphthalate) blend

Liquid–liquid phase separation and subsequent homogenization during annealing in an extruded poly(ethylene terephthalate) (PET)/poly(ethylene‐2,6‐naphthalate) (PEN) blend were investigated with time‐resolved light scattering and optical microscopy. In the initial stage, the domain structure was developed by demixing via spinodal decomposition. In the later stage, the blend was homogenized by transesterification between the two polyesters. The crystallization rate depended on the sequence distribution of polymer chains, which was determined by the level of transesterification rather than the composition change of separated phases. When the crystallization of PEN preceded that of PET, PEN showed a higher melting point. However, when the crystallization rate of PEN was slower than that of PET, the previously formed PET crystals suppressed the crystallization of PEN, causing the coarse crystalline structure of PEN to have a lower melting point. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2625–2633, 2000     

Miscibility of poly(ethylene terephthalate)/poly(ethylene 2,6-naphthalate) blends by transesterification

The effects of transesterification on the miscibility of poly(ethylene terephthalate)/poly(ethylene 2,6-naphthalate) were studied. Blends were obtained by solution precipitation at room temperature to avoid transesterification during blend preparation. The physical blends and transesterified products were analyzed by wide-angle x-ray scattering, differential scanning calorimetry, and nuclear magnetic resonance spectroscopy. It was found that the physical blends are immiscible and when the extent of transesterification reaches 50% of the completely randomized state, independent of blend composition, the blends are not crystallizable and show a single glass transition temperature between those of starting polymers. The interchange reactions were significantly influenced by annealing temperature and time but negligibly by blend composition. © 1996 John Wiley & Sons, Inc.     

Synthesis of triblock copolymers from glycolysed poly(ethylene terephthalate) by living radical polymerization

Valorization of poly(ethylene terephthalate) (PET) waste has been achieved using glycolysis. The resulting diols were employed for the synthesis of triblock copolymers by atom transfer radical polymerization using copper (I) bromide and (1,1,4,7,10,10)‐hexamethyltriethylenetetramine as catalyst system. Macroinitiator was obtained after depolymerization of PET waste followed by functionalization of the obtained glycolysate with 2‐bromoisobutyrate bromide. Polymerization of styrene (S) and glycidyl methacrylate (GMA) has been achieved leading to PS‐b‐PETG‐b‐PS and (PS‐stat‐PGMA)‐b‐PETG‐b‐(PS‐stat‐PGMA) triblock copolymers. Best results were obtained at 100 °C. At this temperature, termination reaction were negligible and the measured number‐average molar mass of the product increased linearly with monomer conversion in agreement with the theoretical M_n with low polydispersity products achieved. Polymers were also characterized by ¹H NMR. This work presents a original valorization of PET waste as (PS‐stat‐PGMA)‐b‐PETG‐b‐(PS‐stat‐PGMA) copolymer could be used as heat curable coatings. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 433–443, 2008     

Thermal behaviour of drawn semicrystalline poly(ethylene terephthalate) films

Behaviours of drawn semi-crystalline poly(ethylene terephthalate) films are investigated by DSC, X-ray diffraction and birefringence measurements. The comparison of the different results confirms the coexistence of two structures into the amorphous part of the material: a completely disordered amorphous phase and a mesomorphic amorphous one. Moreover, for the strongest draw ratio, the calorimetric results show that the drawing effect on the strain induced crystalline structure proceeds by a better orientation of this structure rather than by nucleation and growth of new oriented crystallites.     

Synthesis of monodisperse poly(divinylbenzene) microspheres

Highly crosslinked monodisperse poly(divinylbenzene) microspheres were produced by precipitation polymerization with acetonitrile as solvent. The radical initiators AIBN, BPO, and ADVN were used. The process does not require stabilizers of any type, and produces monodisperse particles with diameters between 2 and 5 μm, depending on the conditions. These microspheres do not swell or dissolve in any common solvent, and have clean, stabilizer-free surfaces. The particle formation and growth mechanism is proposed to resemble that of dispersion polymerization, except that the particles are stabilized against coagulation by their rigid, crosslinked surfaces rather than by added stabilizers. Spherical particles were formed only at effective crosslinker/monomer or divinyl/monovinyl ratios larger than 1 : 2. © 1993 John Wiley & Sons, Inc.     

High‐pressure DTA of poly(butylene terephthalate), poly(hexamethylene terephthalate), and poly(ethylene terephthalate)

Pressure effect on the melting behavior of poly(butylene terephthalate) (PBT) and poly(hexamethylene terephthalate) (PHT) was studied by high‐pressure DTA (HP‐DTA) up to 320 and 530 MPa, respectively. Cooling rate dependence on the DSC melting curves of the samples cooled from the melt was shown at atmospheric pressure. Stable and metastable samples were prepared by cooling from the melt at low and normal cooling rates, respectively. DTA melting curves for the stable samples showed a single peak, and the peak profile did not change up to high pressure. Phase diagrams for PBT and PHT were newly determined. Fitting curves of melting temperature (T_m) versus pressure expressed by quadratic equation were obtained. Pressure coefficients of T_m at atmospheric pressure, dT_m/dp, of PBT and PHT were 37 and 33 K/100 MPa, respectively. HP‐DTA curves of the metastable PBT showed double melting peaks up to about 70 MPa. In contrast, PHT showed them over the whole pressure region. HP‐DTA of stable poly(ethylene terephthalate) (PET) was also carried out up to 200 MPa, and the phase diagram for PET was determined. dT_m/dp for PET was 49 K/100 MPa. dT_m/dp increased linearly with reciprocal number of ethylene unit. The decrease of dT_m/dp for poly(alkylene terephthalate) with increasing a segmental fraction of an alkyl group in a whole molecule is explained by the increase of entropy of fusion. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 262–272, 2000     

Application of continuous zone-drawing/zone-annealing method to poly(ethylene terephthalate) fibers

A continuous zone-drawing/zone-annealing method was applied to poly(ethylene terephthalate) fibers in order to improve their mechanical properties. Apparatus used for this treatment was assembled in our laboratory. The continuous zone-drawing treatment was carried out at a drawing temperature of 103°C under an applied tension of 6.6 MPa to fully orient amorphous chains in the drawing direction without inducing thermal crystallization. The continuous zone-annealing treatment was carried out twice at an annealing temperature of 160°C under 102.2 MPa and at 183°C under 161.1 MPa to crystallize the highly oriented amorphous chains. The fiber was continuously drawn and annealed at a rate of 420 mm/min. The fiber obtained had a birefringence of 0.260, a degree of crystallinity of 55%, a tensile modulus of 18 GPa, and a storage modulus of 21 GPa at 25°C. Despite the large difference in the treating speed between the continuous zone-annealing and zone-annealing, their values are approximately equal to those of the zone-annealed PET fiber that was reported previously. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 473–481, 1998     

Intimate blend of poly(ethylene terephthalate) and poly(ethylene 2,6‐naphthalate) via formation with and coalescence from their common inclusion compound with γ‐cyclodextrin

The experimental procedures to place poly(ethylene 2,6‐naphthalate) (PEN) guest molecules within γ‐cyclodextrin (γ‐CD) host molecules are described along with the subsequent verification of inclusion‐compound (IC) formation. In addition, the simultaneous complexing of PEN and poly(ethylene terephthalate) (PET) with γ‐CD to form their common IC is documented. Coalescence from their common γ‐CD IC generates an intimate blend of the PET and PEN polymers contained therein. Thermal analysis via differential scanning calorimetry reveals thermal behavior indicative of an intimate blend of PET and PEN. ¹H NMR analysis confirms that the intimate blending of PET and PEN achieved by coalescence from their common γ‐CD IC is not due to transesterification into a PET/PEN copolymer during thermal analysis. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 139–148, 2003