PI-b-PMMA diblock copolymers: nanostructure development in thin films and nanostructuring of thermosetting epoxy systems

Poly(isoprene-block-methyl methacrylate) (PI-b-PMMA) block copolymers with different block ratios have been used to generate nanostructures both in thin films and by nanostructuring a thermosetting epoxy system. Obtained morphologies have been analyzed in terms of atomic force microscopy. The nanostructuring of thin films was carried out by thermal and solvent vapor annealing, in which the copolymer films were exposed to acetone vapors, selective solvent for methyl methacrylate (PMMA) block. By solvent vapor annealing thin films of both copolymers self-assembled into a hexagonally packed cylindrical morphology. Thermal annealing was carried out above the glass transition temperature of both blocks, obtaining worm-like and lamellar morphologies, depending on the block ratio. One of the copolymers has also been used for nanostructuring an epoxy thermosetting system. Morphologies consisting of spherical-shaped PI domains dispersed in a continuous epoxy matrix in which PMMA remained miscible were obtained, independently of the copolymer amount.     

Morphology Tailoring of Thin Film Block Copolymers on Patterned Substrates

It is well known that chemically patterned substrates can direct the assembly of adsorbed layers or thin films of block copolymers. For a cylinder‐forming diblock copolymer on periodically spot‐patterned substrates, the morphology of the block copolymer follows the pattern at the substrate; however, with different periodic spacing and spot size of the pattern, novel morphologies can be created. Specifically, we have demonstrated that new morphologies that are absent in the bulk system can be tailored by judiciously varying the mismatch between the width of the pattern and the periodic spacing of the bulk block copolymer, the top surface affinity, and spot size. New morphologies can thus be achieved, such as honeycomb and ring structures, which do not appear in the bulk system. These results demonstrate a promising strategy for fabrication of new nanostructures from chemically patterned substrates.     

含氟丙烯酸酯共聚物制备超疏水表面及其形成机理的研究

以丙烯酸全氟烷基乙基酯和甲基丙烯酸甲酯为共聚单体, 分别以用微乳液聚合法和溶液聚合法制备的无规共聚物和用可逆加成-断裂链转移制备的嵌段共聚物作为成膜共聚物, 并以1,1,2-三氟三氯乙烷作为溶剂, 采用溶剂挥发成膜法可以直接制备出超疏水膜, 聚合物膜对水的接触角可达160°. 改变聚合物结构和成膜条件, 探讨了该类超疏水膜的形成机理和影响因素. 发现膜的表面形貌和疏水性与共聚物的组成、结构、分子量以及成膜条件密切相关, 随着共聚物中氟含量的增大, 膜的表面形貌都趋于平滑; 而且, 无规共聚物比嵌段共聚物更易形成粗糙度好的膜; 同时, 较大的聚合物分子量和适宜的高的成膜温度都对形成粗糙结构有利.     

Responsive polymer/gold nanoparticle composite thin films fabricated by solvent-induced self-assembly and spin-coating

Self-assembled poly(4-vinylpyridine)-grafted gold (Au) nanoparticles (NPs) and polystyrene-b-poly(4-vinylpyridine) block copolymers were fabricated by the introduction of a selective solvent to a common solution. The assembled mixtures were spin-coated onto solid substrates to fabricate composite gold/polymer thin films composed of copolymer-hybridized Au NPs and independent copolymer micelles. The obtained composite Au thin films had variable localized surface plasmon resonance (LSPR) bands and microscopic morphologies upon vapor annealing with selective solvents because the adsorption and dissolving of solvent molecules into the films could rearrange the copolymer block. The hybrid nanostructured Au thin films may have potential in vapor sensing and organic assays.     

Double/single phase segregation and vertical stratification induced by crystallization in all‐crystalline tri/diblock copolymers and homopolymer blends of poly(3‐hexylthiophene) and poly(ethylene glycol)

Distinct stratified and non‐stratified morphologies were developed in poly(3‐hexylthiophene) (P3HT) and poly(ethylene glycol) (PEG)‐based homopolymer blends and diblock and triblock copolymer systems. By applying X‐ray photoelectron spectroscopy, only a double‐percolation mechanism including assembling of P3HT chains into the nanofibers in solution aging process with a marginal solvent like p‐xylene as well as crystallization of PEG phase in the cast thin films resulted in vertical stratification and networked fibrils. In cast thin films whose PEG phase, due to low molecular weight or being constrained between two rigid P3HT blocks in triblock copolymers was not crystallized, a non‐stratified discrete fibrillar morphology was acquired. Crystallization of PEGs in the thin films mainly participated in networking and expelling pre‐organized P3HT fibrils to the film surface. By performing the solution aging step in a good solvent such as o‐dichlorobenzene, the P3HTs remained in a coily‐like conformation, and casting the corresponding thin films reflected the non‐stratified discrete granular and featureless morphologies. Assembling the P3HT chains in the presence of PEG phase in cast films at most led to the low‐crystalline granules instead of highly crystalline nanofibrils. No significant crystallization in either homopolymer blends or block copolymer systems conduced to a featureless morphology with homogeneous distribution of existed materials. The surface morphology and ordering in various morphologies were studied employing atomic force microscopy, grazing incidence X‐ray diffraction, and ultraviolet–visible analyses. Copyright © 2016 John Wiley & Sons, Ltd.     

Morphology Evolution of Block Copolymer Blend Thin Films Induced by Solvent Vapor Annealing

ABSTRACT

Self-assembly of binary block copolymer blends in thin film induced by solvent vapor annealing has been systematically studied. The diblock copolymers polystyrene-b-poly(2-vinylpyridine) with different molecular weights and volume fractions were blended with different molar ratios to cast thin films on silica substrate by spin coating. The films were annealed separately in the vapor of ethanol or toluene over time to induce morphology transformations from spheres, gyroids, and bicontinuous nanostructures, depending on the blending ratio, solvent selectivity, and annealing time, as investigated by atomic force microscopy and X-ray photoelectron spectroscopy. The formation and transformation mechanism of the self-assembly structure are discussed in the context of solvent-copolymer interactions. This study provides new insights into the simple manipulation of self-assembled nanostructures of block copolymer thin films.     

Lamellar orientation in thin films of symmetric semicrytalline polystyrene-b-poly(ethylene-co-butene) block copolymers: effects of molar mass, temperature of solvent evaporation, and annealing

Orientation of the lamellar microdomains in thin films of three symmetric polystyrene-b-poly(ethylene-co-butylene) block copolymers (S65E155, S156E358, and S199E452) on mica was investigated via atomic force microscopy (AFM), grazing incidence X-ray diffraction (GIXRD) and X-ray photoelectron spectroscopy (XPS). The results show that lamellar orientation in the SxEy block copolymers greatly depends on the molar mass of the block copolymers, the temperature of solvent evaporation, and annealing. The nascent thin film of the low molar mass block copolymer, S65E155, shows a multilayered structure parallel to the mica surface with the PS block at both polymer/mica and polymer/air interfaces, but the high molar mass block copolymers, S156E358 and S199E452, exhibit a structure with lamellar microdomains perpendicular to the mica surface. When the solvent is evaporated at a lower temperature, the crystallization rate is fast and a two-dimensional spherulite structure with the lamellar microdomains perpendicular to the mica surface is observed. Annealing of all the thin films with lamellar microdomains perpendicular to the mica surface leads to morphological transformation into a multilayered structure parallel to the mica surface. In all SxEy thin films on mica, the stems of PE crystals are always perpendicular to the interface between the lamellar PE and PS microdomains. A mechanism is proposed for the formation of different microdomain orientations in the thin films of semicrystalline block copolymers. When the thin film is prepared from a homogeneous solution, microdomains perpendicular to the substrate surface are formed rapidly for strongly segregated block copolymers or at a lower crystallization temperature and kinetically trapped by the strong segregation strength or solidification of crystallization, while for weakly segregated block copolymers or at slower crystallization rate, the orientation of the microdomains is dominated by surface selectivity.     

The morphology and structure of PS‐b‐P4VP block copolymer films by solvent annealing: effect of the solvent parameter

Lamellae (symmetric) forming polystyrene‐b‐poly(4‐vinylpyridine) (PS‐b‐P4VP) block copolymers (BCPs) were used to produce nanostructured thin films by solvent (toluene) casting (spin‐coating) onto silicon substrates. As expected, strong micellization of PS‐P4VP in toluene results in poorly ordered hexagonally structures films. Following deposition the films were solvent annealed in various solvents and mixtures thereof. A range of both morphologies including micelle and microphase separated structures were observed. It was found that nanostructures typical of films of regular thickness (across the substrate) and demonstrating microphase separation occurred only for relatively few solvents and mixtures. The data demonstrate that simple models of solvent annealing based on swelling of the polymer promoting higher polymer chain mobility are not appropriate and more careful rationalization is required to understand these data. Analysis suggests that regular phase separated films can only be achieved when the copolymer Hildebrand solubility parameter is very similar to the value of the solvent. It is suggested that the solvent anneal method used is best considered as a liquid phase technique rather than a vapor phase method. The results show that solvent annealing methods can be a very powerful means to control structure and in some circumstances dominate other factors such as surface chemistry and surface energies. Copyright © 2009 John Wiley & Sons, Ltd.     

氧化铁薄膜的水热合成及其光电转换性能

通过水热方法在掺杂氟的SnO2(FTO)导电玻璃上制备了不同形貌的氧化铁薄膜。利用无机铁盐浸渍法在FTO玻璃上进行氧化铁晶种的预处理使得所制备的氧化铁薄膜更致密且均一。研究了表面活性剂对氧化铁晶体形貌的影响。使用十二烷基苯磺酸钠(SDBS)和三嵌段聚合物P123做为形貌导向剂分别得到棒状和四方体形貌的氧化铁薄膜。氧化铁薄膜可调的形貌可能是由于表面活性剂和铁氧团簇的组装或者某些晶面吸附了阴离子而改变了生长速率引起的。同时,研究了其光电性能,具有四面体形貌的氧化铁薄膜可以产生较大的光电流,这是由于其缩短了光生空穴的扩散距离。     

Electronic Properties-Morphology Correlation of a Rod-Rod Semiconducting Liquid Crystalline Block Copolymer Containing Poly(3-hexylthiophene)

The influence of the solvent and annealing temperature on the field-effect mobilities and morphologies of poly(3-hexylthiophene)-b-poly(γ-benzyl-l-glutamate) (P3HT-b-PBLG) rod-rod diblock copolymer has been investigated. Thin film X-ray diffraction studies show peaks originating from both P3HT and PBLG indicating that the crystalline nature of both the blocks is conserved after the formation of the block copolymer. It has been observed that the field-effect mobilities of the diblock copolymer are independent of the annealing temperatures for thin films deposited from both 1,2,4-trichlorobenzene and chloroform solvents. The correlation between the field-effect mobility and morphology indicates that the P3HT block self-assembles at the surface SiO(2) dielectric.     

含mPEG侧链的水溶性梳状聚合物的合成及其侧链受限结晶行为研究

采用大单体与小单体共聚的技术,通过自由基引发溶液聚合,合成了一系列水溶性梳状聚合物———聚丙烯酸接枝聚乙二醇单甲醚(PAA-g-mPEG).制备过程分两步进行,首先合成大单体聚乙二醇单甲醚丙烯酸酯,然后将大单体与丙烯酸单体共聚,合成了梳状聚合物.通过控制反应条件,获得了一系列主链和支链组成比不同的接枝共聚物.用傅立叶变换红外光谱(FT-IR)和核磁共振氢谱(1H-NMR)表征了共聚物的结构,并对其侧链的结晶行为进行了研究.采用差热扫描量热法(DSC)表征并分析了不同侧链长度的mPEG的热性能及其结晶情况.利用相差显微镜和原子力显微镜(AFM)观察薄膜的结晶形貌,表明梳状聚合物的侧链mPEG在受限条件下的薄膜结晶形貌为高度支化的晶体,初步分析了mPEG链长及其在共聚物中的重量百分含量对晶体形貌的影响.     

CONTROLLED SYNTHESIS OF AMPHIPHILIC BLOCK POLYMERS HAVING GLUCOSE RESIDUES AND THEIR STRUCTURE FORMATION

Vinyl ether (VE)-based amphiphilic block copolymers with D-glucose residues as hydrophilicpendants were synthesized by CH_3 CH(OiBu)Cl/ZnI_2-initiated sequential living cationic copolymerization of3-O-(vinyloxy)ethyl-1, 2:5, 6-di-O-isopropylidene-D-glucofuranose (IGVE) and isobutyl VE (IBVE ) andsubsequent deprotection. The precursor block copolymers had a narrow molecular weight distribution(M_w/M_n～1.1) and a controlled segmental composition. The solubility characteristics of the amphiphiliccopolymer depended strongly on composition. Their solvent-cast thin films were examined, under atransmission electron microscope, and could be seen to exhibit various microphase-separated surfacemorphologies such as spheres, cylinders, and lamellae, depending on composition. The amphiphiliccopolymers with the appropriate segmental composition were found to form a stable monolayer at the air-water interface, which was successfully transferred onto a substrate by the Langmuir-Blodgett (LB)technique. The layered strucfure of the built-up LB films was controlled by blending the homopolymer.     

Defect-free nanoporous thin films from ABC triblock copolymers

The self-assembly of triblock copolymers of poly(ethylene oxide-b-methyl methacrylate-b-styrene) (PEO-b-PMMA-b-PS), where PS is the major component and PMMA and PEO are minor components, provides a robust route to highly ordered, nanoporous arrays with cylindrical pores of 10-15 nm that show promise in block copolymer lithography. These ABC triblock copolymers were synthesized by controlled living radical polymerization, and after solvent annealing, thin films showing defect-free cylindrical microdomains were obtained. The key to the successful generation of highly regular, porous thin films is the use of PMMA as a photodegradable mid-block which leads to nanoporous structures with an unprecedented degree of lateral order. The power of using a triblock copolymer when compared to a traditional diblock copolymer is evidenced by the ability to exploit and combine the advantages of two separate diblock copolymer systems, the high degree of lateral ordering inherent in PS-b-PEO diblocks plus the facile degradability of PS-b-PMMA diblock copolymer systems, while negating the corresponding disadvantages, poor degradability in PS-b-PEO systems and no long-range order for PS-b-PMMA diblocks.     

Effect of substrate surface on dewetting behavior and chain orientation of semicrystalline block copolymer thin films

Three symmetrical semicrystalline oxyethylene/oxybutylene block copolymers (EmBn) were spin-coated on different substrates including silicon, hydrophobically modified silicon, and mica. The effects of surface property on the dewetting behavior of EmBn thin films and the chain orientation of the crystalline block were investigated with atomic force microscopy and grazing incidence X-ray diffraction . The EmBn thin films on silicon exhibit an autophobic dewetting behavior, while ordinary dewetting occurs for the thin films on modified silicon. It was observed that the stems of the E crystals in the first half-polymer layer contacting the mica surface were parallel to the surface, in contrast to the perpendicular chain orientation of the other polymer layers and of the first half-polymer layer on silicon. This is attributed to the strong interaction between the E block and mica, verified by infrared spectra.     

Advances in self-ordering macromolecules and nanostructure design

Nanostructured macromolecules, such as block copolymers, elucidate the fundamental principles governing self-organization in soft condensed matter. Significant experimental and theoretical advances regarding complex morphology development in bulk copolymers and their homopolymer blends have recently been achieved. New equilibrium block copolymer morphologies have been reported for copolymers in the super-strong segregation regime, and the pathways by which bicontinuous morphologies in copolymers and copolymer blends form have been identified. Emerging research directions target chemically tailored copolymer systems as designer templates for uniform ceramic nanostructures and field-responsive devices with switchable molecular orientation.     

Poly(3-alkylthiophene) diblock copolymers with ordered microstructures and continuous semiconducting pathways

Conjugated rod-coil diblock copolymers self-assemble due to a balance of liquid crystalline (rod-rod) and enthalpic (rod-coil) interactions. Previous work has shown that while classical block copolymers self-assemble into a wide variety of nanostructures, when rod-rod interactions dominate self-assembly in rod-coil block copolymers, lamellar structures are preferred. Here, it is demonstrated that other, potentially more useful, nanostructures can be formed when these two interactions are more closely balanced. In particular, hexagonally packed polylactide (PLA) cylinders embedded in a semiconducting poly(3-alkylthiophene) (P3AT) matrix can be formed. This microstructure has been long-sought as it provides an opportunity to incorporate additional functionalities into a majority phase nanostructured conjugated polymer, for example in organic photovoltaic applications. Previous efforts to generate this phase in polythiophene-based block copolymers have failed due to the high driving force for P3AT crystallization. Here, we demonstrate that careful design of the P3AT moiety allows for a balance between crystallization and microphase separation due to chemical dissimilarity between copolymer blocks. In addition to hexagonally packed cylinders, P3AT-PLA block copolymers form nanostructures with long-range order at all block copolymer compositions. Importantly, the conjugated moiety of the P3AT-PLA block copolymers retains the crystalline packing structure and characteristic high time-of-flight charge transport of the homopolymer polythiophene (μ(h) ~10(-4) cm(2) V(-1) s(-1)) in the confined geometry of the block copolymer domains.     

Thin film assembly of spider silk-like block copolymers

We report the self-assembly of monolayers of spider silk-like block copolymers. Langmuir isotherms were obtained for a series of bioengineered variants of the spider silks, and stable monolayers were generated. Langmuir-Blodgett films were prepared by transferring the monolayers onto silica substrates and were subsequently analyzed by atomic force microscopy (AFM). Static contact angle measurements were performed to characterize interactions across the interface (thin film, water, air), and molecular modeling was used to predict 3D conformation of spider silk-like block copolymers. The influence of molecular architecture and volume fraction of the proteins on the self-assembly process was assessed. At high surface pressure, spider silk-like block copolymers with minimal hydrophobic block (f(A) = 12%) formed oblate structures, whereas block copolymer with a 6-fold larger hydrophobic domain (f(A) = 46%) formed prolate structures. The varied morphologies obtained with increased hydrophobicity offer new options for biomaterials for coatings and related options. The design and use of bioengineered protein block copolymers assembled at air-water interfaces provides a promising approach to compare 2D microstructures and molecular architectures of these amphiphiles, leading to more rationale designs for a range of nanoengineered biomaterial needs as well as providing a basis of comparison to more traditional synthetic block copolymer systems.     

Long-range ordered thin films of block copolymers prepared by zone-casting and their thermal conversion into ordered nanostructured carbon

Large-scale alignment of lamellae in thin films of diblock copolymers containing polyacrylonitrile and poly(n-butyl acrylate) was achieved by casting copolymer solution on a silicon substrate moved away at a constant speed from the casting nozzle (zone-casting). Grazing incidence small-angle X-ray scattering revealed that the lamellae, which were perpendicular to the substrate, were also aligned over macroscopic scale in the direction perpendicular to the casting direction. Such long-range ordered block copolymer films were then converted by pyrolysis into nanostructured carbons, with excellent preservation of lamellar morphology and orientation.     

Temperature-triggered micellization of block copolymers on an ionic liquid surface

In situ neutron reflectivity was used to study thermally induced structural changes of the lamellae-forming polystyrene-block-poly(2-vinylpyridine) (PS-b-P2VP) block copolymer thin films floating on the surface of an ionic liquid (IL). The IL, 1-butyl-3-methylimidazolium trifluoromethanesulfonate, is a nonsolvent for PS and a temperature-tunable solvent for P2VP, and, as such, micellization can be induced at the air-IL interface by changing the temperature. Transmission electron microscopy and scanning force microscopy were used to investigate the resultant morphologies of the micellar films. It was found that highly ordered nanostructures consisting of spherical micelles with a PS core surrounded by a P2VP corona were produced. In addition, bilayer films of PS homopolymer on top of a PS-b-P2VP layer also underwent micellization with increasing temperature but the micellization was strongly dependent on the thickness of the PS and PS-b-P2VP layers.     

Molecular recognition in structured matrixes: control of guest localization in block copolymer films

We demonstrate the use of molecular recognition to control the spatial distribution of guest molecules within block copolymer films. Block copolymers bearing recognition units were combined with complementary and noncomplementary molecules, and the extent of segregation of these molecules into the different domain types within microphase-separated thin films was quantitatively analyzed using dynamic secondary ion mass spectrometry (SIMS). Complementarity between the guest molecules and the polymer functionalities proved to be a key factor and an efficient tool for directing the segregation preference of the molecules to the different domain types. The effect of segregation preference on the glass transition temperature was studied using differential scanning calorimetry (DSC), and the results corroborate the SIMS findings. In a complementary study, guests with tunable sizes (via dendron substituents) were used to control block copolymer morphology. Morphological characterization using transmission electron microscopy (TEM) and X-ray diffraction reveal that selectivity differences can be directly translated into the ability to obtain different morphologies from recognition unit-functionalized block copolymer scaffolds.