Experimental studies on heat transfer and friction factor characteristics of CuO/water nanofluid under turbulent flow in a helically dimpled tube

An experimental investigation on the convective heat transfer and friction factor characteristics in the plain and helically dimpled tube under turbulent flow with constant heat flux is presented in this work using CuO/water nanofluid as working fluid. The effects of the dimples and nanofluid on the Nusselt number and the friction factor are determined in a circular tube with a fully developed turbulent flow for the Reynolds number in the range between 2500 and 6000. The height of the dimple/protrusion was 0.6 mm. The effect of the inclusion of nanoparticles on heat transfer enhancement, thermal conductivity, viscosity, and pressure loss in the turbulent flow region were investigated. The experiments were performed using helically dimpled tube with CuO/water nanofluid having 0.1%, 0.2% and 0.3% volume concentrations of nanoparticles as working fluid. The experimental results reveal that the use of nanofluids in a helically dimpled tube increases the heat transfer rate with negligible increase in friction factor compared to plain tube. The experimental results showed that the Nusselt number with dimpled tube and nanofluids under turbulent flow is about 19%, 27% and 39% (for 0.1%, 0.2% and 0.3% volume concentrations respectively) higher than the Nusselt number obtained with plain tube and water. The experimental results of isothermal pressure drop for turbulent flow showed that the dimpled tube friction factors were about 2-10% higher than the plain tube. The empirical correlations developed for Nusselt number and friction factor in terms of Reynolds number, pitch ratio and volume concentration fits with the experimental data within ±15%.     

Turbulent forced convection heat transfer of non-Newtonian nanofluids

Forced convection heat transfer of non-Newtonian nanofluids in a circular tube with constant wall temperature under turbulent flow conditions was investigated experimentally. Three types of nanofluids were prepared by dispersing homogeneously γ-Al₂O₃, TiO₂ and CuO nanoparticles into the base fluid. An aqueous solution of carboxymethyl cellulose (CMC) was used as the base fluid. Nanofluids as well as the base fluid show shear-thinning (pseudoplastic) rheological behavior. Results indicate that the convective heat transfer coefficient of nanofluids is higher than that of the base fluid. The enhancement of the convective heat transfer coefficient increases with an increase in the Peclet number and the nanoparticle concentration. The increase in the convective heat transfer coefficient of nanofluids is greater than the increase that would be observed considering strictly the increase in the effective thermal conductivity of nanofluids. Experimental data were compared to heat transfer coefficients predicted using available correlations for purely viscous non-Newtonian fluids. Results show poor agreement between experimental and predicted values. New correlation was proposed to predict successfully Nusselt numbers of non-Newtonian nanofluids as a function of Reynolds and Prandtl numbers.     

Analysis on heat transfer correlations of supercritical CO<Subscript>2</Subscript> cooled in horizontal circular tubes

The objective of the present study is to analyze the heat transfer correlations of supercritical CO₂ cooled in horizontal circular tubes. In the paper, heat transfer correlations are first reviewed and compared with the experimental data at different heat fluxes. The results show that most of the previous correlations agree well with the experimental data under lower heat flux, but fail to predict the heat transfer coefficient well when the heat flux is as high as 33 kW/m². The study of buoyancy effect on convective heat transfer shows that buoyancy effect significantly affects the heat transfer with the increase of heat flux, and both free and forced convections operate in the turbulence flow during supercritical CO₂ cooling process. The influencing factors on heat transfer coefficient are summarized and the new correlation can be developed with the four dimensionless numbers.     

Condensation heat transfer characteristics of R-22, R-134a and R-410A in a single circular microtube

The condensation heat transfer coefficients of R-22, R-134a and R-410A in a single circular microtube were investigated experimentally. The experiments are conducted without oil in the refrigerant loop. The test section is a smooth, horizontal copper tube of 1.77 mm inner diameter. The experiments were conducted at mass flux of 450-1050 kg/m² s, saturation temperature of 40 °C. The test results showed that in case of single-phase flow, the single-phase Nusselt Number measured by experimental data was higher than that calculated by Gnielinski correlation. In case of two-phase flow, the condensation heat transfer coefficient of R-410A was higher than that of R-22 and R-134a at the given mass flux. The condensation heat transfer coefficient of R-22 showed almost a similar value to that of R-134a. Most of the existing correlations which were proposed in the large diameter tube failed to predict condensing heat transfer. And also, recently proposed correlation in the single circular microtube is considered not adequate for small diameter tube. Therefore, it is necessary to develop accurate and reliable correlation to predict heat transfer characteristics in the single circular microtube.     

Sedimentation and convective boiling heat transfer of CuO-water/ethylene glycol nanofluids

The convective boiling characteristics of dilute dispersions of CuO nanoparticles in water/ethylene glycol as a base fluid were studied at different operating conditions of (heat fluxes up to 174 kW m^?2, mass fluxes range of 353–1,059 kg m^?2 s^?1 and sub-cooling level of 343, 353 and 363 K) inside the annular duct. The convective boiling heat transfer coefficients of nanofluids in different concentrations (vol%) of nanoparticles (0.5, 1, and 1.5) were also experimentally quantified. Results demonstrated the significant augmentation of heat transfer coefficient inside the region with forced convection dominant mechanism and deterioration of heat transfer coefficient in region with nucleate boiling dominant heat transfer mechanism. Due to the scale formation around the heating section, fouling resistance was also experimentally measured. Experimental data showed that with increasing the heat and mass fluxes, the heat transfer coefficient and fouling resistance dramatically increase and rate of bubble formation clearly increases. Obtained results were then compared to some well-known correlations. Results of these comparisons demonstrated that experimental results represent the good agreement with those of obtained by the correlations. Consequently, Chen correlation is recommended for estimating the convective flow boiling heat transfer coefficient of dilute CuO-water/ethylene glycol based nanofluids.     

Coupled heat and mass transfer in the entrance region of a circular tube with fully-developed parabolic flow and external convective heating

Coupled heat and mass transfer in the entrance region of a circular tube with fully-developed parabolic flow and external heating is analyzed. The closed form solutions of temperature and concentration distributions, local Nusselt numbers based on the total external heat transfer and convective heat transfer inside the tube, as well as the Sherwood number were obtained. The effects of Biot and Lewis number on heat and mass transfer were investigated.     

Experimental investigation of the effect of entry conditions and rotation on flow resistance in circular tubes rotating about a parallel axis

Results are presented of an experimental investigation into the influence on flow resistance of flow conditioning prior to the entry region of a circular sectioned tube rotating about an axis parallel to its central axis of symmetry. This investigation is part of a long term study into the effect of rotation on pressure loss and heat transfer characteristics in rotating coolant channels. It is shown that for fully developed flow, rotation has little significant effect on flow resistance in the normal laminar and turbulent zones. The transition region is, however, affected; the usual ‘dip’ in friction factor is replaced by a smoother transition from laminar to turbulent flow. For developing flow, however, it has been shown that rotation can significantly increase the flow resistance above the normal stationary correlations. This increase can be reduced by smoothing the flow with gauzes and flow straightening honeycombs prior to the entry region of the tube.     

Experimental investigation on forced convective heat transfer and pressure drop of ethylene glycol in tubes with three-dimensional internally extended surface

A new type of tube is introduced that has a three-dimensional internally extended surface used to enhance convective heat transfer inside the tube. Results are presented from experimental investigations into heat transfer performance in seven copper tubes of about 13.5 mm I.D. with three-dimensional internally extended surfaces (3-DIESTs) varying in axial pitch, circumferential pitch, height, width, and fin arrangement. The heat transfer and pressure drop characteristics of ethylene glycol flowing in the 3-DIESTs were tested in the Re range 250–7000 and Pr range 60–90. The average Stanton number in the most superior 3-DIEST can be increased by about 2.8-fold in laminar flow and 4.5-fold in transitional and turbulent flow compared with that in the smooth tube. The corresponding friction factor is 1.7-fold as high in laminar flow and fourfold in transitional and turbulent flow inside the 3-DIEST compared to that inside a smooth tube. The correlations of heat transfer and friction factor are obtained separately in the different flow regions that can be used in practical design.     

Heat transfer measurements and correlations for air–water flow of different flow patterns in a horizontal pipe

Heat transfer coefficients were measured and new correlations were developed for two-phase, two-component (air and water) heat transfer in a horizontal pipe for different flow patterns. Flow patterns were observed in a transparent circular pipe using an air–water mixture. Visual identification of the flow patterns was supplemented with photographic data, and the results were plotted on the flow regime map proposed by Taitel and Dukler and agreed quite well with each other. A two-phase heat transfer experimental setup was built for this study and a total of 150 two-phase heat transfer data with different flow patterns were obtained under a uniform wall heat flux boundary condition. For these data, the superficial Reynolds number ranged from 640 to 35,500 for the liquid and from 540 to 21,200 for the gas. Our previously developed robust two-phase heat transfer correlation for a vertical pipe with modified constants predicted the horizontal pipe air–water heat transfer experimental data with very good accuracy. Overall the proposed correlations predicted the data with a mean deviation of 1.0% and an rms deviation of 12%.     

Experimental study of the condensation heat transfer characteristics of CO2 in a horizontal microfin tube with a diameter of 4.95?mm

The condensation heat transfer characteristics for CO₂ flowing in a horizontal microfin tube were investigated by experiment with respect to condensation temperature and mass flux. The test section consists of a 2,400?mm long horizontal copper tube of 4.6?mm inner diameter. The experiments were conducted at refrigerant mass flux of 400–800?kg/m²s, and saturation temperature of 20–30?°C. The main experimental results showed that annular flow was highly dominated the majority of condensation flow in the horizontal microfin tube. The condensation heat transfer coefficient increases with decreasing saturation temperature and increasing mass flux. The experimental data were compared against previous heat transfer correlations. Most correlations failed to predict the experimental data. However, the correlation by Cavallini et al. showed relatively good agreement with experimental data in the microfin tube. Therefore, a new condensation heat transfer correlation is proposed with mean and average deviations of 3.14 and ?7.6?%, respectively.     

Flow boiling heat transfer in a vertical spirally internally ribbed tube

 Experiments of flow boiling heat transfer and two-phase flow frictional pressure drop in a spirally internally ribbed tube (φ22×5.5 mm) and a smooth tube (φ19×2 mm) were conducted, respectively, under the condition of 6×10⁵ Pa (absolute atmosphere pressure). The available heated length of the test sections was 2500 mm. The mass fluxes were selected, respectively, at 410, 610 and 810 kg/m² s. The maximum heat flux was controlled according to exit quality, which was no more than 0.3 in each test run. The experimental results in the spirally internally ribbed tube were compared with that in the smooth tube. It shows that flow boiling heat transfer coefficients in the spirally internally ribbed tube are 1.4–2 times that in the smooth tube, and the flow boiling heat transfer under the condition of smaller temperature differences can be achieved in the spirally internally ribbed tube. Also, the two-phase flow frictional pressure drop in the spirally internally ribbed tube increases a factor of 1.6–2 as compared with that in the smooth tube. The effects of mass flux and pressure on the flow boiling heat transfer were presented. The effect of diameters on flow boiling heat transfer in smooth tubes was analyzed. Based on the fits of the experimental data, correlations of flow boiling heat transfer coefficient and two-phase flow frictional factor were proposed, respectively. The mechanisms of enhanced flow boiling heat transfer in the spirally internally ribbed tube were analyzed. Received on 1 December 1999     

Experimental study on convective heat transfer coefficient around a vertical hexagonal rod bundle

Research on convective heat transfer coefficient around a rod bundle has many diverse applications in industry. So far, many studies have been conducted in correlations related to internal and turbulent fully-developed flow. Comparison shows that Dittus-Boelter, Sieder-Tate and Petukhov have so far been the most practical correlations in fully-developed turbulent fluid flow heat transfer. The present study conducts an experimental examination of the validity of these frequently-applied correlations and introduces a manufactured test facility as well. Due to its generalizibility, the unique geometry of this test facility (hexagonal arranged, 7 vertical rods in a hexagonal tube) can fulfil extensive applications. The paper also studies the major deviation sources in data measurements, calibrations and turbulence of fluid flow in this. Finally, regarding to sufficient number of experiments in a vast fluid mean velocity range (3,800?<?Re?<?40,000), a new curve and correlation are presented and the results are compared with the above mentioned commonly-applied correlations.     

A numerical model for thermal systems with helically-coiled tubes and its experimental verification

 A conjugate numerical model proposed by Nakayama et al. for the steady problem of cooling a fluid flowing through a coiled tube, has been successfully extended to investigate two distinctive thermal problems, namely, the transient cooling processes associated with a beer dispenser, and the transient processes of heat storage and recovery associated with a packed bed saturated with a molten salt. An axisymmetric numerical procedure is adopted for determining the velocity and temperature fields within the chilled water bath of the beer dispenser. A simplified one-dimensional heat transfer model is introduced for coupling the tube flow with the recirculating flow in the bath. A similar axisymmetric finite difference procedure is applied for the heat transfer analysis of the packed bed saturated with a molten salt. For the heat recovery process, a one-dimensional heat balance equation for the two-phase flow with a helically-coiled tube is introduced to update the wall surface temperatures, which are needed to calculate the temperature field in the saturated packed bed. The numerical results for both thermal systems associated with coiled tubes agree very well with the corresponding velocity and temperature data obtained from the experiments. Received on 28 August 2000 / Published online: 29 November 2001     

Heat transfer characteristics of multi-walled carbon nanotubes suspension in a developing channel flow

The present study experimentally investigates the effect of multi wall carbon nanotubes (MWCNT) suspensions on the convective heat transfer coefficients. The MWCNT suspensions used in this study were prepared by dispersing MWCNTs in deionized water 0.25 wt% arab gum solution. The heat transfer characteristics were measured for thermally developing laminar flow in a finite length horizontal circular pipe under isothermal wall conditions. The study was conducted over a range of Reynolds number of 300–2,300, based on 0.8 mm tube diameter. Results indicate enhancements of the convective heat transfer coefficient as a function of Reynolds number and volume fractions. An average enhancement of heat transfer coefficient of 50 % was observed over the base fluid. An overall increase of pumping force varying from 20 to 30 % over the flowing range is observed. The results suggest an optimum MWCNT volume fraction point of 0.1 % which gives the best heat transfer enhancement.     

Magnetic Heat Transfer Enhancements on Fin-Tube Heat Exchangers

通过DNS方法解耦合的三维非稳态流动和固流体能量方程组,本文研究了两平行磁质平板和圆管所组成的肋片式圆管换热器单元与震荡流体间的传热过程.对不同的磁场频率和振幅的三维动态流热场的模拟结果表明增强磁场频率和振幅能很有效地增加周期平均传热强度达到强化传热的目的.     

Experimental investigation of forced convective heat transfer coefficient in nanofluids of Al2O3/EG and CuO/EG in a double pipe and plate heat exchangers under turbulent flow

Nanofluid is the term applied to a suspension of solid, nanometer-sized particles in conventional fluids; the most prominent features of such fluids include enhanced heat characteristics, such as convective heat transfer coefficient, in comparison to the base fluid without considerable alterations in physical and chemical properties. In this study, nanofluids of aluminum oxide and copper oxide were prepared in ethylene glycol separately. The effect of forced convective heat transfer coefficient in turbulent flow was calculated using a double pipe and plate heat exchangers. Furthermore, we calculated the forced convective heat transfer coefficient of the nanofluids using theoretical correlations in order to compare the results with the experimental data. We also evaluated the effects of particle concentration and operating temperature on the forced convective heat transfer coefficient of the nanofluids. The findings indicate considerable enhancement in convective heat transfer coefficient of the nanofluids as compared to the base fluid, ranging from 2% to 50%. Moreover, the results indicate that with increasing nanoparticles concentration and nanofluid temperature, the convective heat transfer coefficient of nanofluid increases. Our experiments revealed that in lower temperatures, the theoretical and experimental findings coincide; however, in higher temperatures and with increased concentrations of the nanoparticles in ethylene glycol, the two set of results tend to have growing discrepancies.     

Analytical considerations of flow boiling heat transfer in metal-foam filled tubes

Flow boiling in metal-foam filled tube was analytically investigated based on a modified microstructure model, an original boiling heat transfer model and fin analysis for metal foams. Microstructure model of metal foams was established, by which fiber diameter and surface area density were precisely predicted. The heat transfer model for flow boiling in metal foams was based on annular pattern, in which two phase fluid was composed by vapor region in the center of the tube and liquid region near the wall. However, it was assumed that nucleate boiling performed only in the liquid region. Fin analysis and heat transfer network for metal foams were integrated to obtain the convective heat transfer coefficient at interface. The analytical solution was verified by its good agreement with experimental data. The parametric study on heat transfer coefficient and boiling mechanism was also carried out.     

Experimental investigation of convective mass/heat transfer in short minichannel at low Reynolds numbers

An experimental investigations of convective mass/heat transfer in short circular channel with small inner diameter at Re numbers ranging from 20 to 250 were performed. Mean values of convective mass transfer coefficients were measured using electrochemical technique – limiting current method. The results of dimensionless mass transfer coefficient Sh were compared with conventional theory. It was observed the increase of experimental Sh in compare with data from classical correlation relative to channels of conventional size. The heat transfer correlation was obtained on the basis of mass/heat transfer analogy. Chilton–Colburn analogy was applied. The effects were compared with the available literature experimental thermal balance results.     

Laminar convective heat transfer of non-Newtonian nanofluids with constant wall temperature

Nanofluids are obtained by dispersing homogeneously nanoparticles into a base fluid. Nanofluids often exhibit higher heat transfer rate in comparison with the base fluid. In the present study, forced convection heat transfer under laminar flow conditions was investigated experimentally for three types of non-Newtonian nanofluids in a circular tube with constant wall temperature. CMC solution was used as the base fluid and γ-Al₂O₃, TiO₂ and CuO nanoparticles were homogeneously dispersed to create nanodispersions of different concentrations. Nanofluids as well as the base fluid show shear thinning (pseudoplastic) rheological behavior. Results show that the presence of nanoparticles increases the convective heat transfer of the nanodispersions in comparison with the base fluid. The convective heat transfer enhancement is more significant when both the Peclet number and the nanoparticle concentration are increased. The increase in convective heat transfer is higher than the increase caused by the augmentation of the effective thermal conductivity.     

Condensation heat transfer characteristics of R-22, R-134a and R-410A in small diameter tubes

The condensation heat transfer of pure refrigerants, R-22, R-134a and a binary refrigerant R-410A flowing in small diameter tubes was investigated experimentally. The condenser is a countflow heat exchanger which refrigerant flows in the inner tube and cooling water flows in the annulus. The heat exchanger is smooth, horizontal copper tube of 1.77, 3.36 and 5.35 mm inner diameter, respectively. The length of heat exchanger is 1220, 2660 and 3620 mm, respectively. The experiments were conducted at mass flux of 200–400 kg/m² s and saturation temperature of 40°C. The main results were summarized as follows: in case of single-phase flow, the single-phase Nusselt Number measured by experimental data was higher than that calculated by Gnielinski and Wu and Little correlation. The new single-phase correlation based on the experimental data was proposed in this study. In case of two-phase flow, the condensation heat transfer coefficient of R-410A for three tubes was slightly higher than that of R-22 and R-134a at the given mass flux. The condensation heat transfer coefficient of R-22 showed almost a similar value to that of R-134a. The condensation heat transfer coefficient for R-22, R-134a and R-410A increased with increasing mass flux and decreasing tube diameter. Most of the existing correlations which were proposed in the large diameter tube failed to predict condensation heat transfer. Therefore, the new condensation heat transfer correlation based on the experimental data was proposed in the present study.