Polyimide hollow fiber gas separation membranes: preparation and the suppression of plasticization in propane/propylene environments

Asymmetric hollow fiber membranes were prepared using the polyimide Matrimid^® 5218. The fibers had an effective top layer thickness of 0.3–0.4 μm. The fibers were used in propane and propylene permeation experiments. Whereas the propane permeance remained more or less constant, the propylene permeance increased with feed pressure greater than 1 bar. This indicated that propylene plasticized the membrane material.The fibers were given different heat-treatments in order to investigate the possibilities to suppress the propylene plasticization. This treatment also reduced the permeance considerably, the effect being more pronounced the more intense the heat-treatment was. This was in agreement with scanning electron microscopy studies, which revealed that densification of the fibers occurred due to the heat-treatments. Most important, relatively mild heat-treatments already appeared to be effective in suppressing the propylene plasticization. Since these heat-treated fibers still readily dissolved it is concluded that the plasticization suppression was not due to crosslinking, but to an annealing effect. Due to thermal curing (annealing) at temperatures below the T_g aromatic polyimides tend to form charge transfer complexes, which restrict the polymer chain mobility. Presence of these complexes seems to be responsible for suppression of propylene plasticization.     

Elevated temperature application of polymer hollow-fiber membranes

Three asymmetric hollow-fiber polymer membrane systems were studied for application in elevated temperature, low feed pressure systems: (1) a single component polyaramide, (2) a single component polyimide, and (3) a composite polyimide on a polyimide/polyetherimide blend support. Permeation driving force was increased for the 2.2 psig feed pressure by sweeping an inert gas along the downstream side of the membrane. Both cocurrent and countercurrent sweep flow patterns were examined with only minimal differences found. The polyaramide membrane was stable in the entire range of temperatures tested (23–220°C). After utilizing a silicone rubber post-treatment, the membrane exhibited a hydrogen permeance of approximately 300 GPU at 175°C with a hydrogen to n-butane selectivity of 700. The polyimide-containing membranes had superior room-temperature properties; however, the thin skins aged at elevated temperatures. This aging effect decreased the permeance of the membranes approximately 40% at 175°C and slightly increased the permselectivity; however, the effects of aging leveled out over 200–250 h at 175°C and the membrane properties became constant. At this level, the polyimide membranes exhibited approximately 400 GPU of hydrogen permeance with a 660 selectivity to n-butane.     

Formation of high-performance 6FDA-2,6-DAT asymmetric composite hollow fiber membranes for CO2/CH4 separation

We report that 6FDA-2,6-DAT polyimide can be used to fabricate hollow fiber membranes with excellent performances for CO₂/CH₄ separation. In order to simplify the hollow fiber fabrication process and verify the feasibility of 6FDA-2,6-DAT hollow fiber membranes for CO₂/CH₄ separation, a new one-polymer and one-solvent spinning system (6FDA-2,6-DAT/N-methyl-pyrrolidone (NMP)) with much simpler processing conditions has been developed and the separation performance of newly developed 6FDA-2,6-DAT hollow fiber membranes has been further studied under the pure and mixed gas systems.Experimental results reveal that 6FDA-2,6-DAT asymmetric composite hollow fiber membranes have a strong tendency to be plasticized by CO₂ and suffer severely physical aging with an initial CO₂ permeance of 300 GPU drifting to 76 GPU at the steady state. However, the 6FDA-2,6-DAT asymmetric composite hollow fibers still present impressive ultimate stabilized performance with a CO₂/CH₄ selectivity of 40 and a CO₂ permeance of 59 GPU under mixed gas tests. These results manifest that 6FDA-2,6-DAT polyimide is one of promising membrane material candidates for CO₂/CH₄ separation application.     

Facilitated transport of CO2 through polyethylenimine/poly(vinyl alcohol) blend membrane

Polyethylenimine (PEI)/poly(vinyl alcohol) (PVA) blend membranes were prepared for the facilitated transport of CO₂. The polymeric carrier PEI was retained in the blend membrane by the entanglement with PVA chains. The CO₂ permeance decreased with an increase in CO₂ partial pressure in feed gas, whereas the N₂ permeance was nearly constant. This result clearly showed that only CO₂ was transported by the facilitated transport mechanism. The CO₂ and N₂ permeabilities increased monotonically with the PEI weight percent in the blend membrane, whereas the selectivity of CO₂ over N₂ showed a maximum. The selectivity increased remarkably with increasing heat-treatment temperature of the membrane. The highest selectivity obtained reached more than 230 when the CO₂ partial pressure was 0.065 atm. The prepared membrane was stable.     

Effect of hydrogen-sulfide on the hydrogen permeance of palladium–copper alloys at elevated temperatures

The hydrogen permeance of several 0.1 mm thick Pd–Cu alloy foils (80 wt.% Pd–20 wt.% Cu, 60 wt.% Pd–40 wt.% Cu and 53 wt.% Pd–47 wt.% Cu) was evaluated using transient flux measurements at temperatures ranging from 603 to 1123 K and pressures up to 620 kPa both in the presence and absence of 1000 ppm H₂S. Sulfur resistance, as evidenced by no significant change in permeance, was correlated with the temperatures associated with the face-centered-cubic crystalline structure for the alloys in this study. The permeance of the body-centered cubic phase, however, was up to two orders of magnitude lower when exposed to H₂S. A smooth transition from sulfur poisoning to sulfur resistance with increasing temperature was correlated with the alloy transition from a body-centered-cubic structure to a face-centered-cubic structure.     

Immobilized glycerol-based liquid membranes in hollow fibers for selective CO2 separation from CO2–N2 mixtures

Glycerol-based liquid membranes immobilized in the pores of hydrophilic microporous hollow fibers have been studied for selective separation of CO₂ from a mixed gas (CO₂, N₂) feed having low concentrations of CO₂ characteristic of gases encountered in space walk and space cabin atmosphere. The immobilized liquid membranes (ILMs) investigated consist of sodium carbonate–glycerol or glycine-Na–glycerol solution. Based on the performances of such liquid membranes in flat hydrophilic porous substrates [Chen et al., Ind. Eng. Chem. Res. 38 (1999) 3489; Chen et al., Ind. Eng. Chem. Res. 39 (2000) 2447], hollow fiber-based ILMs were studied at selected CO₂ partial pressure differentials (Δp_CO2 range 0.36–0.50 cmHg), relative humidities (RH range 45–100%), as well as carrier concentrations. The sodium carbonate concentration was primarily 1.0 mol/dm³; the glycine-Na concentration was 3.0 mol/dm³. The sweep gas was always dry helium and it flowed on the shell side. Very high CO₂/N₂ selectivities were observed with porous polysulfone microfiltration membranes as substrate. As in the case of flat film-based ILMs (see references above), feed side RH is an important factor determining the ILM performances. Generally, lower permeances and greater CO₂/N₂ selectivity values were observed at lower feed stream RHs. When the feed side average RH=60%, p_CO2,f=0.005 atm and glycine-Na concentration was 3.0 M, the CO₂/N₂ separation factor observed was over 5000. Prolonged runs lasting for 300 h showed that the hollow fiber-based ILM permeation performances were stable.     

Separation of hydrogen from steam using a SiC-based membrane formed by chemical vapor deposition of triisopropylsilane

A silicon carbide-based membrane was formed in the macropores of an α-alumina support tube by chemical vapor deposition of triisopropylsilane at 700–800°C with a forced cross-flow through the porous wall. The membrane permeated gases except H₂O mainly by the Knudsen diffusion mechanism at permeation temperatures of 50–400°C. The H₂/H₂O selectivity was near or below unity because of the hydrophilic nature of the membrane. After a heat-treatment in Ar at 1000°C for 1 h, however, the membrane formed at a final evacuation pressure of 1 kPa exhibited a H₂/H₂O selectivity of 3–5, for a mixed feed of H₂–H₂O–HBr system, associated in a thermochemical water-splitting process. The H₂ permeance was (5–6)×10⁻⁷ mol m⁻² s⁻¹ Pa⁻¹ at 50–400°C. The membrane maintained the H₂/H₂O selectivity for more than 100 h in the H₂–H₂O–HBr mixture at 400°C.     

Extraction of propylbenzene or butylbenzene from dodecane using 4-methyl-N-butylpyridinium tetrafluoroborate, [mebupy][BF4], as an ionic liquid at different temperatures

Equilibrium tie line data have been determined for the two ternary liquid systems, namely {dodecane + propylbenzene + [mebupy][BF₄]} and {dodecane + butylbenzene + [mebupy][BF₄]} at temperatures (313, 323, and 333) K and atmospheric pressure. The effects of temperature and solvent to feed ratio upon solubility, selectivity, and distribution coefficient were investigated experimentally. The reliability of the experimental data was tested using the Othmer–Tobias correlation. The experimental results were regressed to estimate the interaction parameters between each of the three pairs of components for the UNIQUAC and the NRTL models as a function of temperature. In addition, the LLE data were also correlated with the UNIQUAC and NRTL models in a satisfactory manner.     

Salt effects on the partition coefficients of phenol in two-phase mixtures of water and carbon dioxide at pressures from (8 to 30) MPa at a temperature of 313 K

Partition coefficients K_c of phenol between an aqueous solution containing different salts and a compressed CO₂ phase have been determined at T=313 K. For NaCl and (CH₃)₄NBr a pressure range from 8 MPa to around 30 MPa was investigated, for KCl and NaBr measurements were performed at a pressure of 22 MPa. The salt concentration has been varied between (0.25 and 3.0) mol·dm⁻³. With increasing pressure a rise in K_c is observed which typically is also found in systems free of salt. Salting-out was observed for the alkali salts, salting-in has been found for the ammonium salt, both effects increased with increasing salt concentration. From the concentration dependence of the K_c values Setschenow coefficients k_S have been derived. At p>10 MPa values are obtained as found in two phase mixtures of water with other organic solvents at ambient pressure. This conclusion was confirmed with both literature and own experimental data in the case of salting-out by NaCl as well as for the salting-in by (CH₃)₄NBr from measurements with phenol in (water + cyclohexane) at T=313 K.     

Thermodynamics of the ternary systems: (water + glycine,l-alanine and l-serine + di-ammonium hydrogen citrate) from volumetric,compressibility, and (vapour + liquid) equilibria measurements

The apparent molar volumes and isentropic compressibility of glycine, l-alanine and l-serine in water and in aqueous solutions of (0.500 and 1.00) mol · kg^?1 di-ammonium hydrogen citrate {(NH₄)₂HCit} and those of (NH₄)₂HCit in water have been obtained over the (288.15 to 313.15) K temperature range at 5 K intervals at atmospheric pressure from measurements of density and ultrasonic velocity. The apparent molar volume and isentropic compressibility values at infinite dilution of the investigated amino acids have been obtained and their variations with temperature and their transfer properties from water to aqueous solutions of (NH₄)₂HCit have also been obtained. The results have been interpreted in terms of the hydration of the amino acids. In the second part of this work, water activity measurements by the isopiestic method have been carried out on the aqueous solutions of {glycine + (NH₄)₂HCit}, {alanine + (NH₄)₂HCit}, and {serine + (NH₄)₂HCit} at T = 298.15 K at atmospheric pressure. From these measurements, values of vapour pressure, osmotic coefficient, activity coefficient and Gibbs free energy were obtained. The effect of the type of amino acids on the (vapour + liquid) equilibrium of the systems investigated has been studied. The experimental water activities have been correlated successfully with the segment-based local composition Wilson model. Furthermore, the thermodynamic behaviour of the ternary solutions investigated has been studied by using the semi-ideal hydration model and the linear concentration relations have been tested by comparing with the isopiestic measurements for the studied systems at T = 298.15 K.     

Developing a heating procedure to optimise hydrogen permeance through Pd–Ag membranes of thickness less than 2.2 μm

The Pd–Ag films, with a total thickness of <2.2 μm, were deposited by electroless plating on the inside of α-alumina membranes from SCT. The H₂ permeances through separated Pd–Ag layers were poor and heating conditions were investigated to improve the H₂ permeances through the metal films. The heating temperature, heating time and heating environment all had a significant effect on the H₂ permeance and the H₂ to N₂ selectivity of the Pd–Ag films. The films were oxidised at 310°C for 1 h after heat treatment in Ar at 550°C, and then reduced in H₂. This additional surface modification step more than doubled the H₂ permeance through the film and only created a moderate amount of membrane defects as indicated by the increase in the N₂ permeance. After the heating process, the membranes were characterised from 250 to 410°C using both a sweep gas and a positive pressure difference.     

Thermal degradation of polyethylene into fuel oil over silica–alumina by a continuous flow reactor

A continuous flow reactor was operated at 420 °C and feed rate of 0–1.5 kg h⁻¹ for catalytic degradation of polyethylene (PE) over SA-1 silica–alumina in order to investigate the effect of catalyst on the reaction rate and the quantity and quality of degradation products. SA-1 was either mixed with the PE inside reactor or placed in a catalyst cage, the efficiency being slightly higher in the first case. The catalyst did not have a significant effect on the reaction rates but the volatile products clearly had lower molecular weights. More gases were produced on SA-1 compared to thermal degradation, containing higher amounts of C₄ and less amounts of C₂ compounds.     

Densities,excess volumes,isobaric expansivity,and isothermal compressibility of the (1-ethyl-3-methylimidazolium ethylsulfate + methanol) system at temperatures (283.15 to 333.15) K and pressures from (0.1 to 35) MPa

Densities of pure 1-ethyl-3-methylimidazolium ethylsulfate ionic liquid – [C₂mim][EtSO₄] and its mixtures with methanol have been measured with an accuracy of ±0.2 kg · m^?3, over the temperature range (283.15 to 333.15) K and pressure range (0.1 to 35) MPa, using a vibrating tube densimeter. Excess volumes have been calculated directly from the experimental densities. The latter data have been correlated by the Tait equation with the temperature dependent parameters for the pure ionic liquid and by a van Laar-type equation, involving parameters dependent on temperature and pressure for the mixtures. The isobaric expansivity, isothermal compressibility, and related excess properties have been calculated. The exceptionally strong influence of pressure and temperature on these properties has been observed.     

Natural gas permeation in polyimide membranes

Polyimide membranes derived from 6FDA-DAM:DABA and 6FDA-6FpDA:DABA copolymers have been used to separate 50/50 CO₂/CH₄ mixtures and multicomponent synthetic natural gas mixtures at 35 °C and feed pressures up to 55 atm. For 6FDA-DAM:DABA 2:1 membranes the effects of thermal annealing and covalent crosslinking are decoupled with respect to effects on permeabilities and selectivity. Crosslinking at 295 °C with 1,4-butylene glycol and 1,4-cyclohexanedimethanol increases CO₂ permeabilities by factors of 4.1 and 2.4, respectively, at 20 atm feed pressure, without a loss in selectivity, relative to crosslinking at 220 °C. Thermal annealing and crosslinking also reduce CO₂ plasticization effects. Crosslinking of DABA-containing copolymers, therefore, can produce membranes with tunable transport properties that offer significantly higher performance with better plasticization-resistance than that reported in the literature for the commercial polymers Matrimid^® and cellulose acetate for CO₂ removal from natural gas mixtures. Separation of complex mixtures containing CO₂, CH₄, C₂H₆, C₃H₈, and C₄H₁₀ or toluene results in a significant decrease of the CO₂ permeability, but only a moderate decrease in the CO₂/CH₄ selectivity.     

Highly mesoporous and high surface area carbon: A high capacitance electrode material for EDLCs with various electrolytes

Activated carbon fibers (ACFs) with high surface area and highly mesoporous structure for electrochemical double layer capacitors (EDLCs) have been prepared from polyacrylonitrile fibers by NaOH activation. Their unique microstructural features enable the ACFs to present outstanding high specific capacitance in aqueous, non-aqueous and novel ionic liquid electrolytes, i.e. 371 F g⁻¹ in 6 mol L⁻¹ KOH, 213 F g⁻¹ in 1 mol L⁻¹ LiClO₄/PC and 188 F g⁻¹ in ionic liquid composed of lithium bis(trifluoromethane sulfonyl)imide (LiN(SO₂CF₃)₂, LiTFSI) and 2-oxazolidinone (C₃H₅NO₂, OZO), suggesting that the ACF is a promising electrode material for high performance EDLCs.     

Phase behavior of {carbon dioxide + [bmim][Ac]} mixtures

Carbon dioxide solubility {(vapor + liquid) equilibria: VLE} in ionic liquid, 1-butyl-3-methylimidazolium acetate ([bmim][Ac]), has been measured with a gravimetric microbalance at four isotherms about (283, 298, 323, and 348) K up to about 2 MPa. (Vapor + liquid + liquid) equilibria (VLLE: or liquid–liquid separations) have also been investigated with a volumetric method used in our previous works, since the present analysis of the VLE data using our equation-of-state model has predicted the VLLE at CO₂-rich side solutions. The prediction for the VLLE has been confirmed experimentally. CO₂ solubilities at the ionic liquid-rich side show extremely unusual behaviors; CO₂ dissolves in the ionic liquid to a great degree, but there is hardly any vapor pressure above these mixtures up to about 20 mol% of CO₂. It indicates that CO₂ may have formed a non-volatile or very low vapor pressure molecular complex with the ionic liquid. The thermodynamic excess properties (enthalpy, entropy, and Gibbs free energy) of the present system do support such a complex formation. We have conducted several other experiments to investigate the complex formation (or chemical reactions), and conclude that a minor chemical reaction occurs but the complex formation is reversible without much degradation of the ionic liquid.     

Preparation of palladium membranes from the reaction of Pd(C3H3)(C5H5) with H2: wet-impregnated deposition

A new technique to prepare a palladium membrane for high-temperature hydrogen permeation was developed: Pd(C₃H₃)(C₅H₅) an organometallic precursor reacted with hydrogen at room temperature to decompose into Pd crystallites. This reaction together with sintering treatment under hydrogen and nitrogen in sequence resulted in the formation of dense films of pure palladium on the surface of the mesoporous stainless steel (SUS) support. Under H₂ atmosphere the palladium membrane could be sintered at 823 K to form a skin layer inside the support pores. The hydrogen permeance was 5.16×10⁻² cm³ cm⁻² cm Hg⁻¹ s⁻¹ at 723 K. H₂/N₂ selectivity was 1600 at 723 K.     

Isothermal compressibility and internal pressure studies of some non-electrolytes in aqueous solutions at low temperatures

The experimental data of density (ρ) and sound velocity (u) in the temperature range (275.15 to 293.15) K have been obtained for the systems (dioxane + water), (dimethylformamide + water), (tetrahydrofuran + water), and (acetonitrile + water). The specific heat (C_p) data for the above systems have been obtained at T = 279.15 K. The data obtained are used to calculate the derived parameters of adiabatic compressibility (β_S), at T = 275.15 K to T = 283.15 K, isothermal compressibility (β_T), and internal pressure (P_i) at T = 279.15 K for different concentrations. The solute properties: apparent molar volume (ϕ_V), apparent molar expansivity (ϕ_E), and apparent molar compressibility (ϕ_KS) have been studied and the limiting values for these properties are reported. The variation in apparent molar properties with concentration and the corresponding temperature and pressure effects are discussed in terms of hydrophobic hydration (–H bonding interaction) and hydrophobic interaction (non-polar group solute–solute association in water). It is noted that the internal pressure of solutions is quite insensitive in the region of solute–solute association, while its variation with concentration in the dilute region is sensitive in contrast to the aqueous alcohol solutions. The molecular interactions also exhibit individualistic behaviour and are much dependent on structural alterations in water structure.     

Vapour pressures of n-hexane determined by comparative ebulliometry

The vapour pressures of n-hexane have been measured using comparative ebulliometry with water as the reference fluid. The measurements cover the temperature and pressure range (315.7 K, 41.1 kPa) to (504.0 K, 2876.8 kPa) and join smoothly with results selected from the literature to provide consistent results down to (289.7 K, 13.8 kPa). The combined data set have been described by a Wagner style equation with a fractional standard deviation of 4.2 · 10⁻⁵ in the vapour pressure. The critical pressure p_c was treated as an adjustable parameter and the value of p_c = 3027 kPa was calculated from the smoothing equation using a selected critical temperature of T_c = 507.49 K. The calculated normal boiling temperature is T_b = 341.866 K and an extrapolation to the triple-point temperature T_tp = 177.87 K predicts a triple-point pressure of p_tp = 1.23 Pa.     

Preparation of a palladium alloy composite membrane supported in a porous stainless steel by vacuum electrodeposition

Pinhole-free palladium/nickel (Pd/Ni) alloy membranes deposited on a porous stainless steel (SUS) support have been fabricated. The deposition was made by vacuum electrodeposition technique which could produce the alloy film less than 1 μm thick. This technique allows for the Pd/Ni alloy by employing Pd/Ni complex reagent, and typical Pd/Ni plating had compositions of 78% Pd and 22% Ni. In order to make the surface smooth and enhance the adhesive bond between the top layer and the substrate, a nascent porous SUS disk was treated sequently with submicron nickel powder and CuCN solution. The important parameters that can affect deposition were pore size, defects, and surface roughness of substrate. The membranes were characterized by permeation experiments with hydrogen and nitrogen at temperatures ranging from 623 to 823 K and pressures from 10.3 to 51.7 cmHg. The composite membranes prepared in this technique yielded excellent separation performance for hydrogen: hydrogen permeance of 5.79×10⁻² cm³/cm² cmHg s and hydrogen/nitrogen (H₂/N₂) selectivity was 4700 at 823 K.