Influence of citric acid on calcium sulfate dihydrate crystallization in aqueous media

The crystallization of Calcium sulfate dihydrate produced by the reaction between pure Ca(OH)₂ suspension and H₂SO₄ solution was investigated at different pH values, temperatures and citric acid concentrations. Crystal size distributions, filtration rates and zeta potentials of gypsum were determined as a function of citric acid concentrations at pH 3.5 and 65°C. The influence of citric acid on the morphology of gypsum was also investigated and discussed. The average particle size of gypsum was reached to maximum in the presence of approximately 2500 ppm citric acid concentration, where the minimum cake resistance and maximum filtration rate were obtained. In the presence of citric acid, various crystal morphologies such as tabular, plate‐like, double‐taper leaf‐like and flower‐like, etc., were obtained. The change of morphology is related to the preferential adsorption of citric acid on different crystallographic faces. (© 2007 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Crystallization of phosphogypsum in continuous phosphoric acid industrial plant

Understanding crystallization of phosphogypsum is generally of basic importance for industrial wet‐process phosphoric acid production. In this paper, measuring the phosphogypsum crystal size distribution during primary and secondary nucleation is reported. The results show that, secondary nucleation was occurred at 5 hr run time (12.5% solid content). Crystal growth rates were about 18.4 μm/hr at 2.5% solid content and about 4.5 μm at 30% solid content. At steady state (16 hr run time and 30% solid content), the mean diameter of the crystals and the average specific surface area are about 25 μm and 0.69 m²/g, respectively. (© 2004 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Preparation of calcium sulfate whiskers using waste calcium chloride by reactive crystallization

Calcium sulfate whiskers, owing to its good thermal stability, chemical resistance and good compatibility with rubber and plastics, has a strong potential in the application of polymer reinforcing composite materials. This work deals with the preparation of calcium chloride whiskers by reactive crystallization process with sulfuric acid and calcium chloride discharged from Solvay process. Firstly, the orthogonal experiments were carried out using both CaCl₂ and H₂SO₄ in analytic grade as feedstock, and the reactive crystallization conditions were optimized, which included reaction temperature, reactant concentration, reaction time and stirring speed. Based on the optimized reactive crystallization conditions, the new process for the preparation of calcium chloride whiskers was studied using the reactive crystallization process with sulfuric acid and calcium chloride discharged from Solvay process, and the effects of impurity ions in the waste solutions on the growth of whiskers were evaluated. It was found that calcium sulfate whiskers with stable and structured fine crystals (its aspect ratio up to 190) can be prepared using waste CaCl₂ in Solvay process. The experimental results will provide the valuable information for the reasonable disposal of waste CaCl₂ solution from Solvay process. (© 2011 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Effect of citric acid and 1,2‐dihydroxybenzene 3,5‐disulfonic acid on crystallization of calcium sulfate dihydrate under simulated conditions of phosphoric acid production

The effect of citric acid and 1,2‐dihydroxybenzene 3,5‐disulfonic acid (DHBDSA), as additives, on the crystallization of gypsum was studied under simulated conditions of the of phosphoric acid production. Calcium hydrogen phosphate and sulfuric acid were mixed with dilute phosphoric acid at 80 °C, and the turbidity of the reaction mixture was measured at different time periods to calculate the induction time of gypsum crystals formation. Addition of citric acid increased the induction time and decreased the growth efficiency while addition of DHBDSA decreased the induction time and increased the growth efficiency compared with in absence of additives. The crystals mean and median diameters were found to decrease in the presence of citric acid and increased in the presence of DHBDSA. The surface energy decreased with citric acid and increased with DHBDSA compared to the baseline (without additives). Interestingly, the majority of the formed crystals are tabular with DHBDSA and needle‐like type with citric acid and baseline     

Effect of CuCl2 on hydrothermal crystallization of calcium sulfate whiskers prepared from FGD gypsum

Using purified flue‐gas desulfurization (FGD) gypsum as raw material, effects of CuCl₂ on crystal morphology, phase structure, aspect ratio and crystallization of hydrothermal products prepared via hydrothermal crystallization in H₂SO₄‐H₂O solutions were investigated. The results show that dosage of CuCl₂ has a significant effect on the morphology, aspect ratio and crystallization of calcium sulfate whiskers (CSWs), but no effect on their phase transformation . At a dosage of 15 g CuCl₂/kg FGD gypsum, the produced calcium sulfate whiskers had diameters ranging from 1 to 3 μm with average aspect ratio greater than 200 . Transmission electron diffraction patterns and highly magnified surface morphology of CSWs were found different from those of self‐assembly crystals. Compared to self‐assembly crystals, the produced CSWs showed a single crystal structure and their surface was very smooth.     

Growth of calcium oxalate monohydrate on uric acid crystals at sustained supersaturation

The effect of uric acid seeds on calcium oxalate formation was studied at pH 4.50 and 37 °C using a system providing constant supersaturation with respect to calcium oxalate and saturated in uric acid. In all cases the only solid‐phase forming was identified as calcium oxalate monohydrate (COM). Kinetic analysis of the initial rates showed that they were proportional with the relative supersaturation with respect to calcium oxalate monohydrate. The linear dependence of the rate of precipitation of COM on uric acid suggested that growth is mediated through a surface diffusion controlled mechanism. (© 2004 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Nucleation kinetics of the formation of low dimensional calcium sulfate dihydrate crystals in isopropyl alcohol medium

Calcium sulfate dihydrate, constituted as uniform crystals of low dimensions, is a potential biomaterial for clinical applications like bone graft substitution and drug delivery. In this work, isopropyl alcohol has been used as a solvent to obtain low dimensional calcium sulfate dihydrate crystals from calcium nitrate ‐ sulfuric acid system. Reactants in 0.5 molar concentration at ambient conditions generated uniform rod‐shaped crystals of length 3–5 µm. Analysis using X‐ray Diffractometry and Fourier Transform Infrared Spectrometry showed the material to be well crystallized, phase‐pure calcium sulfate dihydrate. The nucleation kinetics has been studied by observing the induction time of phase formation in solutions of millimolar concentrations through turbidimetry at 300 K. The data have been analysed using classical nucleation theory to deduce parameters like interfacial tension (or surface free energy), nucleation rate and critical radius. The surface free energy obtained (5.6 mJ/m²) is comparatively lower than that reported for aqueous precipitation, which could be attributed to the presence of isopropyl alcohol. On escalating the supersaturation ratio, the nucleation rate drastically increased and the critical radius decreased exponentially. Particles formed at supersaturation 1.39 showed a monomodal distribution centered at 8.2 nm in Dynamic Light Scattering analysis. Comparable particle sizes were obtained in Transmission Electron Microscopy.     

FTIR spectroscopic,thermal and growth morphological studies of calcium hydrogen phosphate dihydrate crystals

Calcium hydrogen phosphate dihydrate (CHPD or DCPD) is found quite frequently in urinary calculi (stones). The CHPD crystals were grown by the single diffusion gel growth technique in sodium metasilicate gel. The crystals were found to be having platelet and broad needle type morphologies. The crystals were analyzed by FTIR spectroscopy. The thermal properties were studied by employing the thermogravimetric analysis. Various kinetic and thermodynamic parameters for dehydration were estimated. The selected platelet was studied by SEM for the growth morphologies indicating that the crystals grew in the form of leaflets having prominent (010) faces. This was in agreement with earlier reported studies. (© 2003 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Effect of phosphonate additive on crystallization of gypsum in phosphoric and sulfuric acid medium

Understanding the mechanisms of growth and inhibition during crystallization of calcium sulfate is of primary importance for many industrial applications. For instance, inhibition of the crystallization process may be required to prevent scale formation in pipes, boilers, heat exchangers, reactors, reverse osmosis membrane surfaces, cooling water systems, secondary oil recovery utilizing water flooding techniques and desalination evaporators, etc. On the other hand, control growth and morphology of gypsum crystals is desired in achieving higher filtration rate and higher productivity of phosphoric acid from phosphate rocks. In this regard, this basic study is carried out to understand effect of Aminotris (methylenephosphonic acid (ATMP) on calcium sulfate dihydrate (gypsum) crystallization. The time elapsed between the achievement of supersaturation and the appearance of a solid phase (termed as induction time) is measured under different supersaturation ratios ranging from 1.018 to 1.979. The data are used to calculate the surface energy, critical nucleus size, and crystal growth rates of gypsum under different conditions. The results show that, the induction time decreases exponentially with increasing the supersaturation ratio. In addition, the surface energy decreases with ATMP compared to the baseline (without ATMP). Interestingly, with addition of the ATMP, the crystals mean and median diameters are found to decrease. The inhibition efficiency ranges from 16% to 59% depending on supersaturation ratio.     

Preparation of calcium sulfate whiskers by carbide slag through hydrothermal method

In this work, a series of calcium sulfate whiskers were prepared successfully using carbide slag as raw material through hydrothermal method. The prepared gypsum observed is hemihydrate calcium sulfate and the formation of the calcium sulfate whiskers are influenced by preparation parameters. The optimal preparation conditions are as follows: seriflux concentration, 4 %; hydrothermal reaction time, 10 h; hydrothermal reaction temperature, 130°C; seriflux pH, 7; calcium‐magnesium ratio, 12 : 1. Some nanowires appear when seriflux pH is very low (e.g. 1). The length‐diameter ratio of the whiskers is about 60‐80.     

Crystallization of calcium oxalate monohydrate at dipalmitoylphosphatidylcholine monolayers in the presence of chondroitin sulfate A

The growth and aggregation of calcium oxalate monohydrate (COM) crystals beneath dipalmitoylphosphatidylcholine (DPPC) monolayers in the presence of chondroitin sulfate A (C₄S) was systematically examined under different surface pressure. The results indicated that the addition of C₄S can inhibit the crystal growth and prevent the aggregation of COM crystals. Under a DPPC monolayer, well-defined three-dimensional hexagonal prisms and three-dimensional rhombus prisms with sharply angled tips were obtained. The DPPC monolayer at a surface pressure of 10 mN/m can match the Ca²⁺ distance of the face of COM better than at 20 mN/m. The addition of C₄S could cooperatively modulate the interaction strength between the monolayer (or itself) with the specific morphology determining faces such as and (0 2 0), and thus results in remarkable stabilization of the faces. The dramatic changes in morphological details were due to the strong electrostatic interactions between the Ca²⁺-rich crystal faces of COM and the polyanionic polysaccharide C₄S together with the negatively charged sites of the zwitterionic DPPC monolayers. The increase of the concentration of C₄S can further enhance the stabilization of the face.     

A study of primary nucleation of calcium oxalate monohydrate: I‐Effect of supersaturation

There are various organic and inorganic constituents in kidney stones. Among them, calcium oxalate monohydrate (COM) is the primary inorganic constituent of kidney stones. However, the mechanisms of formation of kidney stones are not well understood. In this regard, a basic study is carried out for better understanding of nucleation, crystal growth and/or aggregation of formed COM crystals. The primary nucleation of calcium oxalate monohydrate is studied at the laboratory scale using turbidity measurements. Calcium chloride and potassium oxalate solutions are mixed and then added to a Turbidimeter tube for continuous recording of turbidity. Induction time (time to induce formation of detectable crystals) is estimated from time‐turbidity graphs. The effect of some urinary species, such as oxalate and calcium, on nucleation and crystallization characteristics of COM is determined by particle size distribution analysis, measuring weight of crystals and calculation of relative supersaturation. The classical nucleation theory is applied at high supersaturation ratios (SR) ranging from 1.6 to 2.2. The results indicate that nucleation rate increases with increasing supersaturation ratio from 0.81 × 10²⁸ nuclei/cm³.sec at 1.6 SR, to 18.02 × 10²⁸ nuclei/cm³.sec at 2.2 SR. On the other hand, free energy change and radius of critical nucleus are decreased as supersaturation ratio is increased. The nucleation rates are higher than those reported in literature. Such discrepancy is discussed on the bases of differences in experimental techniques. (© 2004 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Crystallization of potassium sulfate by cooling and salting‐out using 1‐propanol in a calorimetric reactor

A study was made on a isothermal process for the crystallization of potassium sulfate as an alternative to the cooling process. The process employs addition of 1‐propanol to aqueous salt solutions to achieve the “saltingout” of the K₂SO₄. This work was carried out using an automated Mettler Toledo model RC1 reactorcrystallizer with 800 ml capacity, and controlled isothermally at 25 °C to test the crystallization of K₂SO₄ by addition of the alcohol, and from 50 to 10 °C for the cooling crystallization. In both systems, the line of nucleation points was shown to be approximately parallel to the saturation curve, with an average width of 13°C or 3 % mass for crystallization by cooling, compared with 0.2 to 1 % by salting‐out. In experiments on crystallization by cooling, the K₂SO₄ crystals were 0.27 mm in mean size, showed 7 % agglomeration, and contained 8.5 % moisture. Crystals obtained by salting‐out had a mean size of 0.79 mm, 28 % agglomeration, and 9‐10 % moisture content. A crystal shape factor of approximately of 0.7 was obtained in both systems, apart from the agglomeration.     

Effect of trace metals on reactive crystallization of gypsum

The effect of Fe²⁺, Fe³⁺, and Cr³⁺ ions on crystallization of calcium sulfate dihydrate (gypsum) produced by the reaction between calcium hydroxide suspension and sulphuric acid solution was investigated at 3.5 pH and 65°C in the absence and presence of 2500 ppm citric acid concentration. Crystal size distributions, filtration rates, and morphology of gypsum were determined and discussed as a function of ion concentration. Average particle size of gypsum was not affected significantly by the presence of Fe²⁺, Fe³⁺, and Cr³⁺ ions individually. Variation of gypsum morphology depending on ion concentration affected the filtration characteristics. The presence of Fe³⁺ or Cr³⁺ ions besides 2500 ppm citric acid influenced both average particle size and filtration characteristics. The effect of citric acid on gypsum morphology was suppressed at high Fe³⁺ and Cr³⁺ ion concentrations. The change of morphology is related to the complex formation between Fe³⁺ or Cr³⁺ ions and citric acid at high ion concentrations. (© 2007 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Crystallization habit of calcium carbonate in presence of sodium dodecyl sulfate and/or polypyrrolidone

The synthesis of calcium carbonate (CaCO₃) crystals from aqueous solutions containing sodium dodecyl sulfate (SDS), poly(N-vinyl-1-pyrrolidone) (PVP) or SDS/PVP complexes has been performed through a slow titration method. It was found that aragonite and calcite coexisted in the prepared crystals. The formation of aragonite in the precipitation systems without magnesium ions indicates that at ambient temperature ca. 26.0°C, initially formed amorphous CaCO₃ could also transfer into aragonite in the sedimentary phase, which indicates the controlling factor of organic additives in the nucleation and growth process of CaCO₃ crystals. The appearance of hexagonal crystals in the suspensible phase confirmed the hexagonal crystallization cell of vaterite, and revealed the colloidal-dispersion function of the SDS/PVP complex in the crystallization process of CaCO₃.     

Influence of Magnetic Field in the Kinetics of Crystallization of Diamagnetic and Paramagnetic Inorganic Salts

The influence of the magnetic field on some kinetic crystallization parameters of the systems zinc sulfate - water and copper sulfate - water were investigated in a series of controlled batch cooling experiments. The solutions were exposed to magnetic fields with different intensities, up to a maximum of 0.7T. A clear influence of magnetic field on the zinc sulfate crystallization parameters was found: an increase in the saturation temperature, a decrease in the metastable zone width, and increased growth rate and average crystal size. These effects were observed for the diamagnetic zinc sulfate, but not in similar experiments with paramagnetic copper sulfate.     

Preparation and structure of calcium peroxide‐templated porous calcium carbonate crystals

Crystalline calcium carbonate with randomly dispersed porous structure was prepared through co‐ crystallization with calcium peroxide and the following template elimination by a post heating treatment and washing with water. The artificial CaCO₃ possess abundant macro‐mesopores structures and high surface area. This approach may open a new general route for the preparation of crystals with high porosity and structure specialty. (© 2011 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

F-及SiF2-6对α型半水硫酸钙结晶成核及形貌的影响

本文模拟了半水法湿法磷酸生产过程中α型半水硫酸钙(α-HH)的结晶过程。在30%P₂O₅,反应温度95 ℃,过饱和度S=1.64~2.10条件下,通过浊度仪监测溶液中浊度变化,测定了不同F^-及SiF^2-₆浓度下α-HH结晶诱导时间,采用经典成核理论公式计算了α-HH的临界晶核半径及成核速率,并通过扫描电子显微镜(SEM)、X射线衍射(XRD)、X射线光电子能谱(XPS)表征分析了F^-及SiF^2-₆对α-HH结晶过程的影响。结果表明:随着F^-、SiF^2-₆浓度的升高,α-HH晶体的结晶诱导时间延长,表面能和临界晶核半径都增大,然而成核速率减小。当过饱和度S=1.64时,加入0.06 mol·L^-1 F^-,α-HH结晶诱导时间延长了465 s,成核速率减小到0.403×10²⁹ 晶核数·cm^-3·s^-1,然而,加入0.06 mol·L^-1 SiF^2-₆,α-HH结晶诱导时间延长了710 s,成核速率减小到0.339×10²⁹晶核数·cm^-3·s^-1。SiF^2-₆对α-HH晶体抑制成核作用大于F^-。F^-、SiF^2-₆阻碍了α-HH晶体沿C轴方向生长,使得晶体长径比减小,晶体形貌向短柱状变化。F^-、SiF^2-₆影响了α-HH晶体(200)、(310)、(400)晶面衍射峰强度和结晶度。控制半水法湿法磷酸中F^-及SiF^2-₆浓度水平,可以得到短柱状的α-HH晶体,有利于过滤洗涤。     

Phosphoric acid purification by suspension melt crystallization: Parametric study of the crystallization and sweating steps

In order to purify phosphoric acid, the suspension melt crystallization process was studied. The suspension crystallization experiments were carried out with 80, 84 and 88 wt% phosphoric acid melt at the cooling rates of 0.05, 0.1 and 0.2 K/min, respectively. Sweating experiments were executed for various crystals obtained in suspension crystallization step. The purification effects of the sweating parameters including sweating time, initial inclusion amount and initial impurity content were studied. The inclusion fraction increases with the increase in cooling rate. The inclusion fraction of the crystals which were formed with feed concentration of 84 wt% phosphoric acid melt is lowest among the three feed concentrations. Different impurities have different purification performances during sweating. High inclusion amount and low impurity concentration favor the purification of H₃PO₄·0.5H₂O crystals during sweating.     

Simultaneous synthesis of different structures of calcium oxalate by living bi‐template

Biomimetic living bi‐templates, mung bean sprouts (MBS), were employed to control the crystallization of calcium oxalate dehydrate (COD). Two kinds of crystals in different shapes were simultaneously grown on the outer surface and the inner stem wall of MBS respectively. The whole process is in the living system that material flow and energy exchange ceaselessly. The products were respectively characterized by SEM, XRD. A presumable mechanism is proposed. (© 2008 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)