A self-adaptive differential evolution heuristic for two-stage assembly scheduling problem to minimize maximum lateness with setup times

The two-stage assembly flowshop scheduling problem has been addressed with respect to different criteria in the literature where setup times are ignored. For some applications, setup times are essential to be explicitly considered since they may take considerable amount of time. We address the two-stage assembly flowshop scheduling problem with respect to maximum lateness criterion where setup times are treated as separate from processing times. We formulate the problem and obtain a dominance relation. Moreover, we propose a self-adaptive differential evolution heuristic. To the best of our knowledge, this is the first attempt to use a self-adaptive differential evolution heuristic to a scheduling problem. We conduct extensive computational experiments to compare the performance of the proposed heuristic with those of particle swarm optimization (PSO), tabu search, and EDD heuristics. The computational analysis indicates that PSO performs much better than tabu and EDD. Moreover, the analysis indicates that the proposed self-adaptive differential evolution heuristic performs as good as PSO in terms of the average error while only taking one-third of CPU time of PSO.     

Stochastic cyclic scheduling problem in synchronous assembly and production lines

In this paper we address the stochastic cyclic scheduling problem in synchronous assembly and production lines. Synchronous lines are widely used in the production and assembly of various goods such as automobiles or household appliances. We consider cycle time minimisation (or throughput rate maximisation) as the objective of the scheduling problem with the assumption that the processing times are independent random variables. We first discuss the two-station case and present a lower bounding scheme and an approximate solution procedure for the scheduling problem. For the general case of the problem, two heuristic solution procedures are presented. An extension of the two-station lower bound to the general case of the problem is also discussed. The performance of the proposed heuristics on randomly generated problems is documented, and the impact of scheduling decisions on problems with different levels of variability in processing times are analysed. We also analyse the problem of sequence determination when the available information is limited to the expected values of individual processing times.     

A heuristic for scheduling in a two-stage hybrid flowshop with renewable resources shared among the stages

In this paper we propose a heuristic for solving the problem of resource constrained preemptive scheduling in the two-stage flowshop with one machine at the first stage and parallel unrelated machines at the second stage, where renewable resources are shared among the stages, so some quantities of the same resource can be used at different stages at the same time. Availability of every resource at any moment is limited and resource requirements of jobs are arbitrary. The objective is minimization of makespan. The problem is NP-hard. The heuristic first sequences jobs on the machine at stage 1 and then solves the preemptive scheduling problem at stage 2. Priority rules which depend on processing times and resource requirements of jobs are proposed for sequencing jobs at stage 1. A column generation algorithm which involves linear programming, a tabu search algorithm and a greedy procedure is proposed to minimize the makespan at stage 2. A lower bound on the optimal makespan in which sharing of the resources between the stages is taken into account is also derived. The performance of the heuristic evaluated experimentally by comparing the solutions to the lower bound is satisfactory.     

Search heuristics for a flowshop scheduling problem in a printed circuit board assembly process

We consider a scheduling problem in a factory producing printed circuit boards (PCBs). The PCB assembly process in this factory can be regarded as a flowshop which has two special characteristics: jobs have sequence dependent setup times and each job consists of a lot (batch) of identical PCBs. Because of the latter characteristic, it is possible to start a job on a following machine before the job is entirely completed on a previous machine, that is, there is time-lag between machines. In this paper, we propose several heuristics, including taboo search (TS) and simulated annealing (SA) methods, for this generalized flowshop scheduling problem with the objective of minimizing mean tardiness. We compare suggested heuristics after series of tests to find appropriate values for parameters needed for the two search algorithms, TS and SA. Results of computational tests on randomly generated test problems are reported.     

Minimizing the total completion time in a two-machine flowshop with sequence-independent setup times

We consider the problem of minimizing the sum of completion times in a two-machine permutation flowshop subject to setup times. We propose a new priority rule, several constructive heuristics, local search procedures, as well as an effective multiple crossover genetic algorithm. Computational experiments carried out on a large set of randomly generated instances provide evidence that a constructive heuristic based on newly derived priority rule dominates all the proposed constructive heuristics. More specifically, we show that one of our proposed constructive heuristics outperforms the best constructive heuristic in the literature in terms of both error and computational time. Furthermore, we show that one of our proposed local search-based heuristics outperforms the best local search heuristic in the literature in terms of again both error and computational time. We also show that, in terms of quality-to-CPU time ratio, the multiple crossover genetic algorithm performs consistently well.     

Two-Machine Flowshop Batching and Scheduling

We consider in this paper a two-machine flowshop scheduling problem in which the first machine processes jobs individually while the second machine processes jobs in batches. The forming of each batch on the second machine incurs a constant setup time. The objective is to minimize the makespan. This problem was previously shown to be NP-hard in the ordinary sense. In this paper, we first present a strong NP-hardness result of the problem. We also identify a polynomially solvable case with either anticipatory or non-anticipatory setups. We then establish a property that an optimal solution for the special case is a lower bound for the general problem. To obtain near-optimal solutions for the general problem, we devise some heuristics. The lower bound is used to evaluate the quality of the heuristic solutions. Results of computational experiments reveal that the heuristics produce solutions with small error ratios. They also suggest that the lower bound is close to the optimal solution.     

A combined branch-and-bound and genetic algorithm based approach for a flowshop scheduling problem

In this paper, we study the application of a meta-heuristic to a two-machine flowshop scheduling problem. The meta-heuristic uses a branch-and-bound procedure to generate some information, which in turn is used to guide a genetic algorithm's search for optimal and near-optimal solutions. The criteria considered are makespan and average job flowtime. The problem has applications in flowshop environments where management is interested in reducing turn-around and job idle times simultaneously. We develop the combined branch-and-bound and genetic algorithm based procedure and two modified versions of it. Their performance is compared with that of three algorithms: pure branch-and-bound, pure genetic algorithm, and a heuristic. The results indicate that the combined approach and its modified versions are better than either of the pure strategies as well as the heuristic algorithm.     

Total flowtime and makespan for a no-wait <Emphasis Type="Italic">m</Emphasis>-machine flowshop with set-up times separated

This paper addresses the m-machine no-wait flowshop problem where the set-up time of a job is separated from its processing time. The performance measures considered are the total flowtime and makespan. The scheduling problem for makespan reduces to the travelling salesman problem (TSP), and the scheduling problem for total flowtime reduces to the time-dependent travelling salesman problem (TDTSP). Non-polynomial time solution methods are presented, along with a polynomial heuristic.     

A hybrid three-stage flowshop problem: Efficient heuristics to minimize makespan

We treat a problem of scheduling n jobs on a three stages hybrid flowshop of particular structure (one machine in the first and third stages and two dedicated machines in stage two). The objective is to minimize the makespan. This problem is NP-complete. We propose two heuristic procedures to cope with realistic problems. Extensive experimentation with various problem sizes are conducted and the computational results show excellent performance of the proposed heuristics.     

A branch-and-bound algorithm for three-machine flowshop scheduling problem to minimize total completion time with separate setup times

In this paper, we address the three-machine flowshop scheduling problem. Setup times are considered separate from processing times, and the objective is to minimize total completion time. We show that the three-site distributed database scheduling problem can be modeled as a three-machine flowshop scheduling problem. A lower bound is developed and a dominance relation is established. Moreover, an upper bound is developed by using a three-phase hybrid heuristic algorithm. Furthermore, a branch-and-bound algorithm, incorporating the developed lower bound, dominance relation, and the upper bound is presented. Computational analysis on randomly generated problems is conducted to evaluate the lower and upper bounds, the dominance relation, and the branch-and-bound algorithm. The analysis shows the efficiency of the upper bound, and, hence, it can be used for larger size problems as a heuristic algorithm.     

Constructive and composite heuristic solutions to the P//∑Ci scheduling problem

In this paper, we study the permutation flowshop scheduling problem with the criterion of minimising the total flow time. We propose a new constructive heuristic procedure to solve the problem. This procedure is flexible in the computational effort required, as it can be adjusted to the requirements of the problem. We combine this procedure with local search methods, whose computational requirements can also be varied, to study the efficiency and effectiveness of different ways of forming composite solution methods. Computational experiments on standard benchmark problems are carried out. The results show that the new heuristic performs significantly better than previous ones and that combining constructive and search heuristics not only further improves the solution quality but also saves computation time. Discussions on the results are provided and future research is suggested.     

Minimizing total completion time in a no-wait flowshop with sequence-dependent additive changeover times

This paper addresses the problem of minimizing total completion time in a two-machine no-wait flowshop where setup times of the jobs are sequence-dependent. Optimal solutions are obtained for two special flowshops and a dominance relation is developed for the general problem. Several heuristic algorithms with the computational complexity of O(n²) and O(n³) are constructed. The heuristics consist of two phases: in the first phase a starting list is developed and in the second a repeated insertion technique is applied. Computational experience demonstrates that the concept of repeated insertion application is quite useful for any starting list and that solutions for all starting lists converge to about the same value of less than 1% after a few iterations.     

Scheduling multi-stage parallel-processor services to minimize average response time

The problem of scheduling on a multi-stage parallel-processor architecture in computer centres is addressed with the objective of minimizing average completion time of a set of requests. The problem is modelled as a flexible flowshop problem for which few heuristics exist in the flowshop scheduling literature. A new three-phase heuristic is proposed in this paper. An extensive computational experiment has been conducted to compare the performance of the existing heuristics and the proposed heuristic. The results indicate that the proposed heuristic significantly outperforms the existing ones. More specifically, the overall average error of the best existing heuristic is about five times that of the proposed heuristic while the overall average CPU time of the proposed heuristic is about half of the best existing one. More importantly, as the number of requests increases, the CPU time of the proposed heuristic decreases considerably (compared to the best existing heuristic) while the ratio of the error (of the best existing to the proposed heuristic) of about five times remains almost the same.     

Beam search heuristics for quadratic earliness and tardiness scheduling

In this paper, we present beam search heuristics for the single machine scheduling problem with quadratic earliness and tardiness costs, and no machine idle time. These heuristics include classic beam search procedures, as well as filtered and recovering algorithms. We consider three dispatching heuristics as evaluation functions, in order to analyse the effect of different rules on the performance of the beam search procedures. The computational results show that using better dispatching heuristics improves the effectiveness of the beam search algorithms. The performance of the several heuristics is similar for instances with low variability. For high variability instances, however, the detailed, filtered and recovering beam search (RBS) procedures clearly outperform the best existing heuristic. The detailed beam search algorithm performs quite well, and is recommended for small- to medium-sized instances. For larger instances, however, this procedure requires excessive computation times, and the RBS algorithm then becomes the heuristic of choice.     

A hybrid adaptive large neighborhood search heuristic for lot-sizing with setup times

This paper presents a hybrid of a general heuristic framework and a general purpose mixed-integer programming (MIP) solver. The framework is based on local search and an adaptive procedure which chooses between a set of large neighborhoods to be searched. A mixed integer programming solver and its built-in feasibility heuristics is used to search a neighborhood for improving solutions. The general reoptimization approach used for repairing solutions is specifically suited for combinatorial problems where it may be hard to otherwise design suitable repair neighborhoods. The hybrid heuristic framework is applied to the multi-item capacitated lot sizing problem with setup times, where experiments have been conducted on a series of instances from the literature and a newly generated extension of these. On average the presented heuristic outperforms the best heuristics from the literature, and the upper bounds found by the commercial MIP solver ILOG CPLEX using state-of-the-art MIP formulations. Furthermore, we improve the best known solutions on 60 out of 100 and improve the lower bound on all 100 instances from the literature.     

An efficient heuristic based on machine workload for the flowshop scheduling problem with setup and removal

We are concerned in this paper with solving ann jobs,M machines flowshop scheduling problem where the objective function is the minimization of the makespan. We take into account setup, processing and removal times separately. After drawing up a synthesis of existing work which addresses this type of problems, we propose a new heuristic algorithm which is based on the machine workload to find an efficient permutation schedule. Computational experiences show that our algorithm yields excellent results, particularly when bottleneck machines are present.     

An Enhanced TSP-Based Heuristic for Makespan Minimization in a Flow Shop with Setup Times

This paper presents an enhanced heuristic for minimizing the makespan of the flow shop scheduling problem with sequence-dependent setup times. The procedure transforms an instance of the problem into an instance of the traveling salesman problem by introducing a cost function that penalizes for both large setup times and bad fitness of schedule. This hybrid cost function is an improvement over earlier approaches that penalized for setup times only, ignoring the flow shop aspect of the problem. To establish good parameter values, each component of the heuristic was evaluated computationally over a wide range of problem instances. In the testing stage, an experimental comparison with a greedy randomized adaptive search procedure revealed the conditions and data attributes where the proposed procedure works best.     

An efficient heuristic for scheduling in a flowshop to minimize total weighted flowtime of jobs

The problem of scheduling in a flowshop is considered with the objective of minimizing the total weighted flowtime of jobs. A heuristic algorithm is developed by the introduction of lower bounds on the completion times of jobs and the development of heuristic preference relations for the scheduling problem under study. An improvement scheme is incorporated in the heuristic to enhance the quality of its solution. The proposed heuristic, with and without the improvement scheme, and the existing heuristics are evaluated by a large number of randomly generated problems. The results of an extensive computational investigation for various problem sizes are presented. It has been observed that both versions of the proposed heuristic perform better than the existing heuristics in giving a superior solution quality and that the proposed heuristic without the improvement scheme yields a good solution by requiring a negligible CPU time. In addition, an experimental investigation is carried out to evaluate the effectiveness of the improvement scheme when implemented in the proposed heuristic and the existing heuristics, as well as the effectiveness of a variant of the scheme. The results are also discussed.     

A parallel competitive colonial algorithm for JIT flowshop scheduling

This paper proposes two parallel algorithms which are improved by heuristics for a bi-objective flowshop scheduling problem with sequence-dependent setup times in a just-in-time environment. In the proposed algorithms, the population will be decomposed into the several sub-populations in parallel. Multiple objectives are combined with min–max method then each sub-population evolves separately in order to obtain a good approximation of the Pareto-front. After unifying the obtained results, we propose a variable neighborhood algorithm and a hybrid variable neighborhood search/tabu search algorithm to improve the Pareto-front. The non-dominated sets obtained from our proposed algorithms, a genetic local search and restarted iterated Pareto greedy algorithm are compared. It is found that most of the solutions in the net non-dominated front are yielded by our proposed algorithms.     

A note on the total completion time problem in a permutation flowshop with a learning effect

The concept of learning process plays a key role in production environments. However, it is relatively unexplored in the flowshop setting. In this short note, we consider a permutation flowshop scheduling problem with a learning effect where the objective is to minimize the sum of completion times or flowtime. A dominance rule and several lower bounds are established to speed up the search for the optimal solution. In addition, the performances of several well-known heuristics are evaluated when the learning effect is present.