有机蒙脱土/天然橡胶纳米复合材料的阻燃性能研究

采用机械混炼插层法制备有机蒙脱土/天然橡胶(TMT/NR)纳米复合材料.使用X-射线衍射(XRD)和红外表征了有机蒙脱土的结构特性,并用锥形量热仪测试了纳米复合材料的燃烧性能.结果表明,有机蒙脱土/NR纳米复合材料的热释放速率(HRR)、生烟速率(SPR)等较纯天然橡胶、未改性蒙脱土/NR复合材料均所有降低,表现出较好的阻燃性能.通过对纳米复合材料的燃烧性能和燃烧残余物分析,探讨了该体系的阻燃机理.     

聚苯乙烯/硅烷偶联剂修饰蒙脱土纳米复合材料的制备与表征

用硅烷偶联剂修饰蒙脱土，制备了聚苯乙烯/蒙脱土纳米复合材料，并用XRD、FTIR、TEM和TGA等对样品进行了表征，发现硅烷偶联剂对蒙脱土表面进行了良好的修饰；苯乙烯单体在蒙脱土层间的聚合导致蒙脱土片层剥离并无规分散在聚合物基体中，片层长度为100-200nm，厚度小于10nm。     

聚酰亚胺/蒙脱土纳米复合材料

利用插层法合成的聚酰亚胺／蒙脱土纳米复合材料相比于纯聚酰亚胺有更好的力学性能、热稳定性、气体阻隔性及更低的介电性、吸湿性和热膨胀性。是一种性能优异、具有广泛应用前途的新型有机、无机－纳米复合材料。这是因为粘土在聚酰亚胺基体中以纳米尺度均匀分散并与基体形成了强的化学结合。本文重点综述了该复合材料的制备、结构表征及性能等方面的研究，并展望该材料的应用前景。     

聚苯乙烯/蒙脱土纳米复合材料的自组装行为

聚合物／层状硅酸盐（PLS）纳米复合材料由于具有常规复合材料所没有的结构、形态以有较常规聚合物基复合材料更优异的物理力学性能等而引起人们的关注^[1],但以往文献^[1-3]主要报道PLS纳米复合材料的制备与性能表征,对于熔融加工过程中粘土粒子吸高分子的取向和结构研究很少。作者等^[4-6]发现了剥离型聚苯乙烯（PS）／蒙脱土纳米复合材料中的剪切诱导有序结构,并采用广角X射线衍射法（WAXD）、透射电镜法（TEM）和红外二向色性法对其形成机理进行了研究。结果表明,该有序结构的主要来源是分散在PS基体中的蒙脱土初级粒子（Primary particles）内部片层的规整排列以及沿平行于样品表面方面的平面取向,PS的苯环平面平行剪切流动方向取向,而烷项链未见明显取向。本文报道该纳米复合材料的剪切诱导有序结构在升温过程中出现的自组装行为,并用原位升温X射线衍射法和红外二向色性法对蒙脱土初级粒子的规整度以及PS的苯环和烷基链在升温过程中的取向行为进行了研究,在此基础上提出了可能的形成机理。     

聚苯乙烯磺酸掺杂聚苯胺/蒙脱土复合材料的制备与表征

以聚苯乙烯磺酸(PSSA)为掺杂剂,插层原位聚合制得水分散性聚苯胺(PANI)/蒙脱土(MMT)复合材料.利用X射线(XRD)、透射电镜(TEM)、热分析(DSC)、X射线光电子能谱(XPS)等对其进行表征,测试了复合材料的直流电导率-温度依赖关系.结果表明:蒙脱土主要是以剥离片层状分散在PSSA-PANI基体中,有效地抑制了过掺杂.蒙脱土片层使复合材料具有很好的热稳定性,明显改善了电导率的温度依赖性.     

聚苯乙烯/蒙脱土纳米复合材料的制备及结构研究

以可与苯乙烯发生共聚的阳离子表面活性剂乙烯苄基二甲基十八烷基氯化铵(VOAC)为插层处理剂改性蒙脱土(VC18-MMT),有机蒙脱土在超声波强剪切作用以及乳化剂作用下预分散在乳化剂溶液中,然后引入苯乙烯单体进行原位乳液聚合制备聚苯乙烯/蒙脱土纳米复合材料.采用XRD和TEM对纳米复合材料的结构进行了表征.结果表明,绝大多数的蒙脱土被剥离成单个片层均匀的分散在聚合物基体中;动态力学分析表明,纳米复合材料的储能模量和玻璃化温度均有所增加,而动态损耗有所降低;接枝在蒙脱土片层上的聚合物通过与锂离子进行阳离子交换反应提取下来,采用GPC和NMR对接枝聚合物的结构进行了表征,结果表明,接枝聚合物是较基体分子量低且分布很宽的苯乙烯和乙烯苄基二甲基十八烷基氯化铵的共聚物,计算表明每一个共聚物分子链上平均含有大约25个乙烯苄基二甲基十八烷基氯化铵分子.     

机械混炼过程对天然橡胶/有机蒙脱土纳米复合材料结构的影响

采用机械混炼插层法制备天然橡胶(NR)/有机蒙脱土(OMMT)纳米复合材料,研究混炼过程对复合材料结构的影响。结果表明,剪切作用越强并不越有利于大分子链的插层,当辊距为3 mm时,适当增加薄通的次数,有益于分子链插入蒙脱土层间。当薄通次数达到40次时,可形成剥离型的纳米复合材料。且在共混过程中加入偶联剂,可使得蒙脱土与橡胶间的化学交联的比例提高,从而改善复合材料的物理机械性能和热氧老化性能。     

甲苯—2,4—二异氰酸酯修饰蒙脱土及聚苯乙烯／蒙脱土纳米复合材料？…

用ＦＴＩＲ和ＷＡＸＤ法研究了甲苯－２,４－二异氰酸酯（ＴＤＩ）的邻位和对位异氰酸酯基因与蒙脱土表面羟基的修饰反应,在此基础上提出了结构模型;用ＴＤＩ修饰后的蒙脱土成功制备了插层型聚苯乙烯／蒙脱土纳米复合材料,并用ＷＡＸＤ和ＴＥＭ进行了表征。实验结果表明,修饰后ＴＤＩ与蒙脱土表面形成化学键,使蒙脱土的片层间距显著增大,十六烷基三甲基溴化铵（ＣＴＡＢ）在蒙脱土层间由双层平行排列转变为双层脂肪链倾斜方式     

聚氨酯/蒙脱土纳米复合材料的制备与性能研究

纳米复合材料由于其纳米尺寸效应 ,表面效应以及纳米粒子与基体界面间强的相互作用 ,具有优于相同组分常规复合材料的力学 ,热学等性能 ,引起了人们的广泛关注 .用纳米材料改性聚合物 ,制备纳米复合材料是获得高性能高分子复合材料的重要方法 ,采用较多的是插层复合法 ,可分为两类 ,一是单体预先插层于层状结构填料的晶片层间 ,然后聚合 ;二是聚合物溶液或熔体直接插层于层状结构填料的晶片层间 .聚氨酯 (PU)是由多异氰酸酯与多元醇通过加聚反应而形成的高聚物 ,其重复结构单元是氨基甲酸酯链段( R2 OCONHR1NHCOO) .PU弹性体具有耐磨…     

聚苯乙烯/蒙脱土熔融插层复合的研究

用熔融法制备了聚苯乙烯／蒙脱土插层复合材料，用Ｘ 射线衍射、ＤＳＣ等手段研究了复合材料的结构与性能．聚苯乙烯熔体不能插层于钠基蒙脱土中，但能插层于经有机化合物处理过的蒙脱土中．     

THERMAL DEGRADATION AND FLAME RETARDANCY OF CALCIUM ALGINATE FIBERS

Calcium alginate fibers were prepared by wet spinning of sodium alginate into a coagulating bath containing calcium chloride.The thermal degradation and flame retardancy of calcium alginate fibers were investigated with thermal gravimetry(TG),X-ray diffraction(XRD),limiting oxygen index(LOI) and cone calorimeter(CONE).The results show that calcium alginate fibers are inherently flame retardant with a LOI value of 34,and the heat release rate(HRR),total heat release(THR),CO and CO_2 concentrations during ...     

双层包裹聚磷酸铵微胶囊合成及其在环氧树脂中阻燃研究

采用原位聚合法制备了蜜胺树脂(MF)和环氧树脂(EP)双层包裹聚磷酸铵(APP),得到一种新型核壳结构的微胶囊阻燃剂(EMFAPP).用傅里叶红外光谱(FTIR)和扫描电镜(SEM)对微胶囊的核壳结构进行了表征;用极限氧指数(LOI)、垂直燃烧等级测试(UL 94)对EMFAPP在EP中的阻燃性能进行了研究.EMFAPP在EP基体中阻燃性能优异,当其添加量大于7%时EP/EMFAPP均通过UL 94 V-0级,LOI值达27.0%以上.与未包裹APP相比,EMFAPP耐水性明显提高;经水处理(75℃,6天)后,EMFAPP/EP仍可保持良好的阻燃性能.采用热重分析对EMFAPP及其阻燃复合物的热降解行为进行了研究,EMFAPP能够促进成炭,EP/EMFAPP(8 wt%)在700℃残炭率达16.2%,但其低温稳定性有所下降.此外,利用热失重-红外联用对EMFAPP/EP的热降解行为进行了研究,探讨相关阻燃机理.     

热塑性淀粉/蒙脱石复合材料性能研究

用柠檬酸活化蒙脱石(CMMT),用尿素和甲酰胺塑化热塑性淀粉(UFTPS),制备了热塑性淀粉/蒙脱石(UFTPS/CMMT)复合材料.广角X-ray衍射(WAXD)、透射电子显微镜(TEM)表明,UFTPS和CMMT形成复合材料.CMMT质量分数2%~10%时,将复合材料在相对湿度50%(RH=50%)的环境下保存10 d,力学测试得出,复合材料的最大拉伸应力达到24.86 MPa,应变为134.50%,杨氏模量和断裂活化能分别由UFTPS的87.25MPa,1.87 N.m上升到复合材料625.25 MPa,2.45 N.m;可以看出,和纯UFTPS相比,复合材料强度明显提高;流变行为研究得出,通过改变加工温度和螺杆挤出机速度可以调整复合材料的流变行为;与传统的甘油体系相比,复合材料很好的抑制了材料长时间放置的结晶行为;并且该材料比纯UFTPS具有很好的耐水性能和热稳定性.     

PROMOTION EFFECT OF MELAMINE ON FLAME RETARDANCY OF EPOXY RESINS CONTAINING CAGED BICYCLIC PHOSPHATE

Caged bicyclic phosphate (CBP) and its dimelamine salt (PDS) were synthesized and added to epoxy resins to obtain the flame retarded epoxy resin composites. The flammability of the composites was characterized by the limiting oxygen index (LOI) and cone calorimeter tests. The LOI values of flame retarded composites increase consistently with the increase of flame retardant amounts, and they are almost the same when the loading of CBP is the same as that of PDS,although the phosphorus content of PDS is much lower than that of CBP. The total heat release increases in the order of CBP30/ER ＜ PDS30/ER ＜ PDS15/ER ＜ CBP15/ER, whereas that of specific extinction area is CBP15/ER ＞ CBP30/ER ＞ PDS30/ER ≌ PDS15/ER. PDS exhibits more effective inhibition of oxidation of combustible gases. In the tests of thermogravimetric analyses (TG) and Fourier transform infrared spectroscopy (FT-IR), it is found that the degradation of the composites is influenced greatly by the addition of flame retardants. By scanning electron microscopy (SEM), a thick and tight char-layer is observed for PDS30/ER, resulting from the interaction of nitrogen species with phosphorus species.Therefore, the combination of CBP with melamine in the flame retarded system can improve the flame retardancy greatly.     

AN EVA/UNMODIFIED NANO-MAGNESIUM HYDROXIDE/SILICONE RUBBER NANOCOMPOSITE WITH SYNERGISTIC FLAME RETARDANCY

A novel EVA/unmodified nano-magnesium hydroxide(NMH)/silicone rubber ternary nanocomposite was prepared by using a special compound flame retardant of NMH and silicone rubber(CFR).The flammability of the ternary composite was studied by cone calorimeter test(CCT).Synergistic effect on flame retardancy was found between silicone rubber and NMH.EVA/CFR ternary nanocomposite showed the lowest peak heat release rate(PHRR)and mass loss rate (MLR)among the samples of virgin EVA,EVA composites.The synergistic flame retardancy of silicone rubber and NMH in EVA system is attributed to the enhanced char layers in the condensed phase that prevents the heat and mass transfer in the fire.     

聚苯基膦酸二苯砜酯对PET凝聚相阻燃作用的研究

采用热重分析、Ｘ－射线光电子能谱和红外光谱分析等手段，研究了含聚苯基膦酸二苯砜酯（ＰＳＰＰＰ）的聚对苯二甲酸乙二酯（ＰＥＴ）阻燃体系的热化学，探讨了ＰＳＰＰＰ对ＰＥＴ的阻燃机理．ＰＳＰＰＰ的加入，明显改变了ＰＥＴ的热分解行为：ＰＳＰＰＰ拓宽了ＰＥＴ的分解温度范围，降低了ＰＥＴ在可燃温度范围内的分解产物的量；在ＰＥＴ的点燃温度以下，ＰＳＰＰＰ对ＰＥＴ的降解起到一定的促进作用，而在点燃温度以上，产生的降解产物有利于促进炭化．４００℃以上，ＰＥＴ和ＰＳＰＰＰ的结构发生了明显的变化，所产生的结构有利于ＰＥＴ的降解，使ＰＥＴ的分子量急剧减小，粘度下降，易于形成熔滴，有利于促使着火部分离开火源，增加燃烧的ＰＥＴ表面的物质损耗和热损耗，起到阻燃作用．     

The rapid mass calorimeter: Understanding reduced-scale fire test results

The effects of reducing specimen size on the fire behavior of polymeric materials were investigated by means of the rapid mass calorimeter, a high-throughput screening instrument. Results from the rapid mass calorimeter were compared with those from the cone calorimeter. Correlation coefficients between the different measures of each method and between the two methods are discussed to elucidate the differences and similarities in the two methods. Materials with characteristic heat release rate (HRR) curves in the cone calorimeter were evaluated in detail. The rapid mass calorimeter produces valuable and interpretable results with HRR curve characteristics similar to cone calorimeter results. Compared to cone calorimeter measurements, material savings of 96% are achieved, while maintaining the advantages of a macroscopic fire test.     

HIPS/OMMT纳米复合材料的燃烧性能与其残余物炭层结构特征研究

采用SEM、XRD、TGA等分析方法对高抗冲聚苯乙烯/有机蒙脱土(HIPS/OMMT)纳米复合材料在燃烧过程中形成的炭渣残余物结构特征进行了研究,包括炭层断面形态,片层结构及炭渣热稳定性等.结果表明复合材料在热释放速率峰值之后,形成了具有阻燃作用的炭层结构,其特征是在炭层表面形成了一层比较薄但密实的皮层,皮层之下是较厚的一层蜂窝层,这种"皮-窝"结构赋予炭层良好的阻隔热的作用,减缓了热分解过程.XRD分析还表明原有插层结构经过燃烧已破坏,在皮-窝炭层中都已消失,结合SEM观察结果,蒙脱土片层多以剥离的单片层无规分布,皮层和窝层中聚合物已基本烧蚀,只剩下片状的蒙脱土聚集在一起形成了一种纳米尺寸的网状结构并包含了一定量的分解温度很高的碳质物质,不仅形成了稳定的保护层,而且碳质物质的生成也降低了材料分解挥发速率.窝层含有大量尺寸较大的空穴结构,隔气效果不如皮层,但显著地增大了炭层的体积,整体上能起到较大的隔热作用.二者共同构筑的皮-窝炭层结构在复合材料的燃烧过程中起到了阻燃的作用.     

Calcium and aluminum-based fillers as flame-retardant additives in silicone matrices. III. Investigations on fire reaction

The flame retardancy of silicone composites containing calcium- and aluminum-based fillers has been investigated using several methods including cone calorimeter, Pyrolysis Combustion Flow Calorimeter (PCFC), thermogravimetric analysis and pyrolysis-gas chromatography-mass spectrometry analysis (Py-GC/MS). The fire reaction of precipitated calcium carbonate, calcite, calcium hydroxide, aluminum trihydrate, boehmite and alumina-based composites was correlated mainly with their thermal stability, while for mica and wollastonite-based composites, a barrier effect was also evidenced. The endothermic effect was not established as an efficient flame retardancy mechanism for the silicone composites containing hydrated fillers. Mica composite exhibited the best flame retardancy, in terms of depressed HRR, among all investigated formulations. Finally, a unique behavior was observed during the cone calorimeter test of calcium hydroxide-based composite, which co-crystallization with silica occurs exclusively at high heat flux.     

SYNTHESIS AND CHARACTERIZATION OF ORGANOMONTMORILLONITE AND POLYAMIDE 66/MONTMORILLONITE NANOCOMPOSITES

The montmorillonites (MMTs), layered, smectite-type silicates, were premodified by two different methods priorto the polymer melt intercalation. In one case MMTs were modified with cetyltrimethylammonium bromide (CTAB), andtermed as organomontmorillonites (OMMTs); in the other case MMTs were modified by nylon, and the products were calledmodified montmorillonites (MMMTs). The effects of CTAB and nylon on the MMTs were investigated by using TG andWAXD. The results show that interlayer spacings of CTAN and nylon modified MMTs are larger than that of sodium MMTs.Then, polyamide 66 (PA 66)/MMT nanocomposites were obtained through the method of melt intercalation of polymers. Thenanocomposites were characterized by WAXD, TEM and Molau experiments. The results indicate that the MMTs dispersehomogeneously in the PA 66 matrix. The mechanical properties of nanocomposites, such as tensile properties and flexuralproperties, were also measured and show a tendency to increase with increase of MMT content and reach the maximumvalues at 5phr MMT content. The heat distortion temperature (HDT) of the nanocomposites (7 phr) is about 32 K higher thanthat of pure PA 66.