Intuitionistic fuzzy optimization technique for Pareto optimal solution of manufacturing inventory models with shortages

This paper discusses a manufacturing inventory model with shortages where carrying cost, shortage cost, setup cost and demand quantity are considered as fuzzy numbers. The fuzzy parameters are transformed into corresponding interval numbers and then the interval objective function has been transformed into a classical multi-objective EPQ (economic production quantity) problem. To minimize the interval objective function, the order relation that represents the decision maker’s preference between interval objective functions has been defined by the right limit, left limit, center and half width of an interval. Finally, the transformed problem has been solved by intuitionistic fuzzy programming technique. The proposed method is illustrated with a numerical example and Pareto optimality test has been applied as well.     

EPQ with Process Capability and Quality Assurance Considerations

The classical economic production quantity (EPQ) model assumes that items produced are of perfect quality and that the unit cost of production is fixed. However, in realistic situations, product quality is never perfect but is directly affected by the production processes and the quality assurance programme. In addition, the unit production cost is not fixed but increases with quality assurance expenses. We present an EPQ model with imperfect production processes and quality-dependent unit production cost. After discussion of the procedure for determining the optimal solution, a sensitivity analysis of the impacts of the cost parameters on the optimal solution is provided. Finally, the problems associated with cost estimation are addressed.     

Operation properties and -equalities of complex fuzzy sets

A complex fuzzy set is a fuzzy set whose membership function takes values in the unit circle in the complex plane. This paper investigates various operation properties and proposes a distance measure for complex fuzzy sets. The distance of two complex fuzzy sets measures the difference between the grades of two complex fuzzy sets as well as that between the phases of the two complex fuzzy sets. This distance measure is then used to define δ-equalities of complex fuzzy sets which coincide with those of fuzzy sets already defined in the literature if complex fuzzy sets reduce to real-valued fuzzy sets. Two complex fuzzy sets are said to be δ-equal if the distance between them is less than 1-δ. This paper shows how various operations between complex fuzzy sets affect given δ-equalities of complex fuzzy sets. An example application of signal detection demonstrates the utility of the concept of δ-equalities of complex fuzzy sets in practice.     

An economic production quantity inventory model involving fuzzy demand rate and fuzzy deterioration rate

Generally, in deriving the solution of economic production quantity (EPQ) inventory model, we consider the demand rate and deterioration rate as constant quantity. But in case of real life problems, the demand rate and deterioration rate are not actually constant but slightly disturbed from their original crisp value. The motivation of this paper is to consider a more realistic EPQ inventory model with finite production rate, fuzzy demand rate and fuzzy deterioration rate. The effect of the loss in production quantity due to faulty/old machine have also been taken into consideration. The methodology to obtain the optimum value of the fuzzy total cost is derived and a numerical example is used to illustrate the computation procedure. A sensitivity analysis is also carried out to get the sensitiveness of the tolarance of different input parameters.     

Optimisation of integrated reverse logistics networks with different product recovery routes

The awareness of importance of product recovery has grown swiftly in the past few decades. This paper focuses on a problem of inventory control and production planning optimisation of a generic type of an integrated Reverse Logistics (RL) network which consists of a traditional forward production route, two alternative recovery routes, including repair and remanufacturing and a disposal route. It is assumed that demand and return quantities are uncertain. A quality level is assigned to each of the returned products. Due to uncertainty in the return quantity, quantity of returned products of a certain quality level is uncertain too. The uncertainties are modelled using fuzzy trapezoidal numbers. Quality thresholds are used to segregate the returned products into repair, remanufacturing or disposal routes. A two phase fuzzy mixed integer optimisation algorithm is developed to provide a solution to the inventory control and production planning problem. In Phase 1, uncertainties in quantity of product returns and quality of returns are considered to calculate the quantities to be sent to different recovery routes. These outputs are inputs into Phase 2 which generates decisions on component procurement, production, repair and disassembly. Finally, numerical experiments and sensitivity analysis are carried out to better understand the effects of quality of returns and RL network parameters on the network performance. These parameters include quantity of returned products, unit repair costs, unit production cost, setup costs and unit disposal cost.     

The Hausdorff separation axiom for fuzzy topological spaces

We develop a theory of α-Hausdorff fuzzy topological spaces which is compatible with α-compactness and fuzzy continuity, and for α a certain type of member of a given lattice we obtain characterizations of the α-Hausdorff subspaces of the fuzzy unit interval, the fuzzy open unit interval, and the fuzzy real line. In route we give an easy proof of the Fuzzy Tychonov Theorem for α-compactness and extend the theory of one-point α-compactifications.     

Two storage inventory model with fuzzy deterioration over a random planning horizon

An inventory model for a deteriorating item with stock dependent demand is developed under two storage facilities over a random planning horizon, which is assumed to follow exponential distribution with known parameter. For crisp deterioration rate, the expected profit is derived and maximized via genetic algorithm (GA). On the other hand, when deterioration rate is imprecise then optimistic/pessimistic equivalent of fuzzy objective function is obtained using possibility/necessity measure of fuzzy event. Fuzzy simulation process is proposed to maximize the optimistic/pessimistic return and finally fuzzy simulation-based GA is developed to solve the model. The models are illustrated with some numerical data. Sensitivity analyses on expected profit function with respect to distribution parameter λ and confidence levels α₁ and α₂ are also presented.     

Multi-item inventory models with price dependent demand under flexibility and reliability consideration and imprecise space constraint: A geometric programming approach

In this paper, multi-item economic production quantity (EPQ) models with selling price dependent demand, infinite production rate, stock dependent unit production and holding costs are considered. Flexibility and reliability consideration are introduced in the production process. The models are developed under two fuzzy environments–one with fuzzy goal and fuzzy restrictions on storage area and the other with unit cost as fuzzy and possibility–necessity restrictions on storage space. The objective goal and constraint goal are defined by membership functions and the presence of fuzzy parameters in the objective function is dealt with fuzzy possibility/necessity measures. The models are formed as maximization problems. The first one—the fuzzy goal programming problem is solved using Fuzzy Additive Goal Programming (FAGP) and Modified Geometric Programming (MGP) methods. The second model with fuzzy possibility/necessity measures is solved by Geometric Programming (GP) method. The models are illustrated through numerical examples. The sensitivity analyses of the profit function due to different measures of possibility and necessity are performed and presented graphically.     

An economic production quantity model with a positive resetup point under random demand

In this paper, an extended economic production quantity (EPQ) model is investigated, where demand follows a random process. This study is motivated by an industrial case for precision machine assembly in the machinery industry. Both a positive resetup point s and a fixed lot size Q are implemented in this production control policy. To cope with random demand, a resetup point, i.e., the lowest inventory level to start the production, is adapted to minimize stock shortage during the replenishment cycle. The considered cost includes setup cost, inventory carrying cost, and shortage cost, where shortage may occur at the production stage and/or at the end of one replenishment cycle. Under some mild conditions, the expected cost per unit time can be shown to be convex with respect to decision parameters s and Q. Further computational study has demonstrated that the proposed model outperforms the classical EPQ when demand is random. In particular, a positive resetup point contributes to a significant portion of this cost savings when compared with that in the classical lot sizing policy.     

Fuzzy profit measures for a fuzzy economic order quantity model

Changing economic conditions make the selling price and demand quantity more and more uncertain in the market. The conventional inventory models determine the selling price and order quantity for a retailer’s maximal profit with exactly known parameters. This paper develops a solution method to derive the fuzzy profit of the inventory model when the demand quantity and unit cost are fuzzy numbers. Since the parameters contained in the inventory model are fuzzy, the profit value calculated from the model should be fuzzy as well. Based on the extension principle, the fuzzy inventory problem is transformed into a pair of two-level mathematical programs to derive the upper bound and lower bound of the fuzzy profit at possibility level α. According to the duality theorem of geometric programming, the pair of two-level mathematical programs is transformed into a pair of conventional geometric programs to solve. By enumerating different α values, the upper bound and lower bound of the fuzzy profit are collected to approximate the membership function. Since the profit of the inventory problem is expressed by the membership function rather than by a crisp value, more information is provided for making decisions.     

Production planning in fuzzy environment

This paper describes a fuzzy system designed to support production planning in an industrial unit producing cardboard boxes. In this industrial unit, orders forn boxes of widthw, lengthl, heighth, made ofq layers of typek paper for delivery int units of time are produced. In the production of such orders apart from meeting the orders specifications, it is usually tried to minimize the margin trim loss, the number of machine setups and the holding cost of the finished orders. Considering the dynamism of production systems that are influenced by such factors as market demand fluctuations, changes in commercial priorities, raw material availability and production capabilities, we solve this multi-objective problem by fuzzy set theory.     

Random fuzzy EOQ model with imperfect quality items

This paper investigates an economic order quantity (EOQ) problem with imperfect quality items, where the percentage of imperfect quality items in each lot is characterized as a random fuzzy variable while the setup cost per lot, the holding cost of each unit item per day, and the inspection cost of each unit item are characterized as fuzzy variables, respectively. In order to maximize the expected long-run average profit, a random fuzzy EOQ model is constructed. Since it is almost impossible to find an analytic method to solve the proposed model, a particle swarm optimization (PSO) algorithm based on the random fuzzy simulation is designed. Finally, the effectiveness of the designed algorithm is illustrated by a numerical example.     

Optimal production stopping time for perishable products with ramp-type quadratic demand dependent production and setup cost

A single item economic production quantity (EPQ) model is discussed to analyse the behaviour of the inventory level after it’s introduction to the market. It is assumed that demand is time dependent accelerated growth-effect of accelerated growth-steady type. Unlike the conventional EPQ models, which are restricted to general production cycle over the finite or infinite time horizon, we consider the production sale scenario of the very first production cycle for newly introduced perishable product. Shortage is not allowed. Set up cost of an order cycle depends on the total amount of inventory produced. The finite production rate is proportional to demand rate. Optimal production stopping time is determined to maximize total unit profit of the system. A numerical example is presented to illustrate the development of the model. Sensitivity analysis of the model is carried out.     

A note on fuzzy inventory model with storage space and budget constraints

In 1997, Roy and Maiti developed a fuzzy EOQ model with fuzzy budget and storage capacity constraints where demand is influenced by the unit price and the setup cost varies with the quantity purchased [T.K. Roy, M. Maiti, A fuzzy EOQ model with demand-dependent unit cost under limited storage capacity, Eur. J. Oper. Res. 99 (1997) 425–432]. However, their procedure has some questionable points and their numerical examples contain rather peculiar results. The purpose of this paper is threefold. First, for the same inventory model with fuzzy constraints, based on the max–min operator, we proposed an improved solution procedure. Second, we review the solution procedure by Roy and Maiti that is based on Kuhn–Tucker approach to point out their questionable results. Third, we compare Roy and Maiti’s approach with ours to explain why our approach can solve the problem and theirs cannot. Numerical examples provided by them also support our findings.     

The EOQ with defective items and partially permissible delay in payments linked to order quantity derived algebraically

Most researchers established their inventory lot-size models under trade credit financing by assuming that the supplier offers the retailer fully permissible delay in payments and the products received are all non-defective. However, in the real business environment, it often can be observed that the supplier offers the retailer a fully permissible delay in payments only when the order quantity is greater than or equal to the predetermined quantity Q _d . In addition, an arriving order lot usually contains some defective items due to imperfect production processes or other factors. To capture this reality, the paper extends Huang (2007) economic order quantity (EOQ) model with partially permissible delay in payments to consider defective items. We formulate the proposed problem as a profit maximization EOQ model in which the replenishment cycle time is the decision variable. Then we use the arithmetic-geometric mean inequality approach to determine the optimal solution under various situations. An algorithm to obtain the optimal solution is also provided. Finally, the numerical examples and sensitivity analysis are given to illustrate the results.     

An algorithm for a fuzzy transportation problem to select a new type of coal for a steel manufacturing unit

Manufacturing of steel involves thermal energy intensive processes with coal as the major input. Energy generated is a direct function of ash content of coal and as such it weighs very high as regards the choice of coal. In this paper, we study a multiobjective transportation problem to introduce a new type of coal in a steel manufacturing unit in India. The use of new type of coal serves three non-prioritized objectives, viz. minimization of the total freight cost, the transportation time and the ratio of ash content to the production of hot metal. It has been observed from the past data that the supply and demand points have shown fluctuations around their estimated values because of changing economic conditions. To deal with uncertainties of supply and demand parameters, we transform the past data pertaining to the amount of supply of the ith supply point and the amount of demand of the jth demand point using level (λ,ρ) interval-valued fuzzy numbers. We use a linear ranking function to defuzzify the fuzzy transportation problem. A transportation algorithm is developed to find the non-dominated solutions for the defuzzified problem. The application of the algorithm is illustrated by numerical examples constructed from the data provided by the manufacturing unit.      

A comparative study of modeling and solution approaches for the coordinated lot-size problem with dynamic demand

In the coordinated lot-size problem, a major setup cost is incurred when at least one member of a product family is produced and a minor setup cost for each different item produced. This research consolidates the various modeling and algorithmic approaches reported in the literature for the coordinated replenishment problem with deterministic dynamic demand. For the two most effective approaches, we conducted extensive computational experiments investigating the quality of the lower bound associated with the model’s linear programming relaxation and the computational efficiency of the algorithmic approaches when used to find heuristic and optimal solutions. Our findings indicate the superiority of the plant location type problem formulation over the traditional approach that views the problem as multiple single-item Wagner and Whitin problems that are coupled by major setup costs. Broader implications of the research suggest that other classes of deterministic dynamic demand lot-size problems may also be more effectively modeled and solved by adapting plant location type models and algorithms.     

A Multi-Objective Production Inventory Model with Backorder for Fuzzy Random Demand Under Flexibility and Reliability

In this paper, an Economic Production Quantity (EPQ) model is developed with flexibility and reliability consideration of production process in an imprecise and uncertain mixed environment. The model has incorporated fuzzy random demand, an imprecise production preparation time and shortage. Here, the setup cost and the reliability of the production process along with the backorder replenishment time and production run period are the decision variables. Due to fuzzy-randomness of the demand, expected average demand is a fuzzy quantity and also imprecise preparation time is represented by fuzzy number. Therefore, both are first transformed to a corresponding interval number and then using the interval arithmetic, the single objective function for expected profit over the time cycle is changed to respective multi-objective functions. Due to highly nonlinearity of the expected profit functions it is optimized using a multi-objective genetic algorithm (MOGA). The associated profit maximization problem is illustrated by numerical examples and also its sensitivity analysis is carried out.     

A Pollution Sensitive Marxian Production Inventory Model with Deterioration Under Fuzzy System

Journal of Optimization Theory and Applications - This article deals with an economic production quantity (EPQ) model with deterioration under the effect of environmental pollution in fuzzy...