Investigation of displacement fields in an abrasive waterjet drilling process: Part 2. Numerical analysis

In this paper, the displacement fields associated with the abrasive waterjet (AWJ) drilling process were simulated using the finite element method. A threedimensional finite element model was established, and justifiable pressure loads were used in the numerical model to simulate the AWJ drilling process. It was assumed that the pressure load in the AWJ could be resolved into three components, such as impact jet pressure, shear and normal pressure. The effect of these three pressure loads and their magnitudes on the surface displacement were investigated as a function of the jet penetration depth through numerical modeling. Using the hybrid experimental-numerical stress analysis approach, the transient state of stress and strain associated with the notch crest of the jet-induced hole at the impingement zone of the target material during AWJ piercing can be modeled numerically. It was found that the shear contributed the most in shaping the displacement contour patterns and that the jet pressure did not play a dominant role in determining theu field displacement. The jet pressure and shear had the most effect on thev field displacement contour pattern. It was demonstrated that the principal stresses at the bottom of the cavity increase as the depth of the hole increases.     

Shear-strain contours from moiré interferometry

Whole-field contour maps of shear strains _xy are derived from displacement fields obtained by moiré interferometry with 2400 /mm (60,960 /in.). Cross-derivatives of displacements are obtained by mechanical differentiation. They are summed by graphical additive moiré. The high sensitivity of moiré interferometry permits quantitative analysis in the small-strain domain.Paper was presented at V International Congress on Experimental Mechanics held in Montreal, Quebec, Canada on June 10–15, 1984.     

New developments in the localized hybrid method of stress analysis

Developments of the localized hybrid method which combines an experimental technique, moiré interferometry, and a numerical method, finite-element analysis, are presented. In this localized hybrid method, the displacement fields which the moiré experiments provide in some local regions of interest are used as input data for finite-element stress analyses. Based on finite-element theory, several variations on this localized hybrid method, associated with different displacement boundary conditions, are developed. Applications and limitations of the localized hybrid method are discussed in detail. In particular, applications of the localized hybrid method of stress analysis are presented for three-dimensional problems in the mechanics of solids. It is shown that this localized hybrid analysis not only provides a powerful and efficient technique for the reduction of moiré experimental data, but also gives a good insight into the mechanics of the experimental observations.     

Deformations in glass-fiber woven composite using moiré interferometry

Moiré interferometry is used to study the deformations around a small hole in a glass-fiber woven epoxy composite material. Variation of principal material direction and its influence on the deformation are described. The high sensitivity of the moiré interferometric method in some instances provides too many fringes. A moiré of the moiré interferometric method is used to subtract some of the uniform fringes to present the nonuniformities as bold variations.     

An intelligent hybrid method to automatically detect and eliminate experimental measurement errors for linear elastic deformation fields

In a previous study, to minimize or eliminate the errors and noises associated with a full-field experimental measurement and subsequent fringe analysis such as moiré interferometry, the authors derived a variational principle minimizing the experimental measurement errors. Furthemore, on the basis of this variational principle, the authors developed an intelligent hybrid method. In several test simulations, the method has demonstrated the automatic detection and elimination of randomly incorporated errors into known correct finite element displacement fields. In this study, a fringe analysis method is developed together with the two-dimensional fast Fourier transform method. Then, experimentally recorded moiré fringe patterns are analyzed by the fringe analysis method. The conventional and intelligent hybrid analyses are carried out using the analyzed fringe information as input data. The present method verifies the automatic detection of experimental errors and noises, and the simultaneous automatic elimination of those experimental errors. This method also makes it possible to obtain a fairly smooth visualization of higher order information such as the stress and strain distributions.     

An experimental investigation of losipescu specimen for composite materials

A detailed experimental evaluation of the losipescu specimen tested in the modified Wyoming fixture is presented. Moiré interferometry is employed to determine the deformation of unidirectional and cross-ply graphite-epoxy specimens. The results of the moiré experiments are compared to those from the traditional strain-gage method. It is shown that the strain-gage readings from one surface of a specimen together with corresponding data from moiré interferometry on the opposite face documented an extreme sensitivity of some fiber orientations to twisting. A localized hybrid analysis is introduced to perform efficient reduction of moiré data, producing whole-field strain distributions in the specimen test sections.     

A note of hybrid GR-SVM for prediction of surface roughness in abrasive water jet machining

The paper attempts at reviewing a previous research entitled “Hybrid GR-SVM for prediction of surface roughness in abrasive water jet (AWJ) machining” and some problems were found in its reducing parameters process and prediction model. The authors presented a hybrid of grey relation analysis (GRA) and support vector machine (SVM) to estimate the roughness surface in a certain dataset of AWJ machining. Their proposed method may not work in real case of AWJ machining as it is claimed. This paper gives a counter model in order to illustrate these remarks.     

Moiré interferometry: Advances and applications

Recent applications of moiré interferometry at VPI & SU and related developments of laboratory techniques are reviewed. The applications are studies of composite bodies, including micromechanics and macromechanics of composites, thermal strains and residual strains. The techniques section discusses steady-state thermal strain measurements, carrier fringes, and advances in methods for producing specimen gratings. With its high sensitivity, high spatial resolution and extensive displacement range, moiré interferometry has matured into a powerful technique for measuring inplane deformations of complex materials and structures.Invited paper was presented at the 1990 SEM Fall Conference on Hologram Interferometry and Speckle Metrology held in Baltimore, MD on November 5–8.     

Inversion of speckle interferometer fringes for hole-drilling residual stress determinations

Speckle interferometric fringe patterns record stress-relief displacements induced by the drilling of blind-holes into prestressed objects. The quantitative determination of residual stress state from such stress patterns is difficult because of the ambiguity in the order of the observed fringes. The plane stress magnitudes are provided directly from selected fringe positions using a stochastic, iterative least squares minimization approach. The inversion requires prior knowledge of the experimental geometry and an appropriate uniaxial stress-relief displacement basis function derived from three-dimensional finite element calculations. Superpositioning of the rotated and scaled displacement basis functions allows the stress-relief relaxation for any biaxial state of stress to be determined. In this paper, fringe patterns were forward modeled from a large ensemble of calculated biaxial stress-relief displacement fields. Inversion of these noise-free fringe patterns reproduced the biaxial stresses with negligible error. Analysis of more realistic fringe patterns that include speckle noise gave stress magnitude errors that diminished rapidly with the number of selected points to better than 3 percent for 100 points. Sensitivity of the optical method is influenced by a number of factors, but the ensemble of model fringe patterns studied indicates that the stress magnitudes (nomalized with respect to the material's Young's modulus) from 3×10^–4 to 10^–2 can accurately be determined with visible laser radiation. The method is amenable to automation and can easily be extended to study near surface gradients in the residual stresses or applied to other optical recording techniques such as moiré and phase-shifting interferometry.     

淹没磨料射流研究进展及冲击特性试验研究

本文简要回顾了非淹没磨料射流技术与人工淹没环境条件理论的发展与应用，认为将磨料射流引入水下加工领域是一种新的尝试，通过介绍国内外的一些相关研究，充分显示了淹没磨料射流的潜在优势，在此基础上，提出一套淹没磨料射流的模拟装置，实现了在实验室进行模拟大水深环境的淹没磨料射流性能试验。     

Whole-field residual stress measurement in rail using moiré interferometry and twyman/green interferometry via thermal annealing

A novel whole-field residual stress measurement technique is developed using moiré interferometry and Twyman/Green interferometry coupled with thermal annealing. The technique is successfully applied to residual stress measurement in rail. In the measurement, a high temperature resistant 1200-lines/mm cross grating is made on a rail transverse slice surface. The whole-field residual stress relief is achieved by thermal annealing. Moiré interferometry and Twyman/Green interferometry are employed to obtain the in-plane and out-of-plane deformations generated by the residual stress relaxation. The whole-field strain redistribution due to the residual stress relief is calculated, and the whole-field residual stress distribution, including the possible stress concentration, is then obtained. Because of the three-dimensional nature of the residual stress relaxation and the measurement, the three-dimensional residual stress reconstruction sometimes becomes possible based on some plausible assumptions. In this paper, the principle of the experimental theory, technique and procedures are described. Three-dimensional residual stress reconstruction in a rail using a transverse slice is shown. Its comparison to the hole-drilling method with moiré interferometry is also presented.     

Measurement of residual stress using interferometric moiré: A new insight

The use of interferometric moiré and hole drilling to determine residual stress has been well reported and accepted for stress fields whose principal directions can be predicted well enough to permit the moiré grids to be aligned with the principal strain axes. When the principal strains do not align themselves with the grid axes, a third strain component can be obtained by working with the diagonal pitch of the moiré grid, but this requires resetting the optical bench to the lower frequency. Diffraction efficiency is lost, with an additional loss in sensitivity. In this paper, the authors determine the shear strain component by observing the rotation of the moiré fringes in close proximity to the hole. The results of experiments on a specimen containing a model residual stress distribution are presented and compared with the theoretical prediction. Finally, the isothetic contours, based on elastic theory, were computed and plotted for several cases to verify this proposition. These results and the expected residual stress distribution are also compared to the experimentally obtained moiré fringes.     

A note of hybrid GR-SVM for prediction of surface roughness in abrasive water jet machining: a response

This paper is the responses for a note submitted by Dr. Antoni Wibowo based on the article entitle “Hybrid GR-SVM for prediction of surface roughness in abrasive water jet (AWJ) machining”. The author of the note pointed out some problems in the original paper. The paper presented a proposed hybridization approach of grey relational analysis and support vector machine in predicting surface roughness (Ra) in AWJ machining. We deny all the claims given by Dr. Wibowo based on the justifications stated in this paper.     

Measurement of curvature by moiré shearing interferometry and mirror surface translation

Summary In this paper, the curvature of the deformed object plate is measured by means of moiré shearing interferometry and mirror surface translation. The curvature of a clamped steel plate with a concentrated force in its center is measured.

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Krümmungsmessung durch Moiré Shearing-Interferometrie und Spiegeloberflächenübertragung

Übersicht In diesem Bericht wird die Krümmung einer deformierten Platte durch Moiré Shearing-Interferometrie und Spiegeloberflächenübertragung gemessen. Die Verkrümmung einer eingespannten Stahlplatte mit einer punktförmigen Kraft in der Mitte wird gemessen.

     

Moiré interferometry determination of residual stresses in the presence of gradients

The full-field technique of high-sensitivity moiré interferometry in conjunction with a multiple-hole-drilling procedure is applied to residual-stress measurements in the presence of gradients. The method arrives at residual-stress estimates starting from in-plane displacement components. Successful applications of the method to problems simulating the nonuniform transverse residual stresses of welded joints are reported.Paper was presented at the 1990 SEM Spring Conference on Experimental Mechanics held in Albuquerque, NM on June 3–6.     

Hybrid GR-SVM for prediction of surface roughness in abrasive water jet machining

This paper presents a hybridization model of support vector machine (SVM) and grey relational analysis (GRA) in predicting surface roughness value of abrasive water jet (AWJ) machining process. The influential factors of five process parameters in AWJ, namely traverse speed, water jet pressure, standoff distance, abrasive grit size and abrasive flow rate, need to be analyzed using GRA approach. Then, the irrelevance factors of process parameters are eliminated. There is a need of determining the influential factors of process parameters to the surface roughness as to develop a robust prediction model. GRA acts as feature selection method in preprocessing process of hybrid grey relational-support vector machine (GR-SVM) prediction model. Efficiency of the proposed model is demonstrated. GR-SVM presents more accurate result than conventional SVM as it removes the redundant features and irrelevant element from the experimental datasets.     

Dynamic fracture analysis by moiré interferometry

Dynamic moiré interferometry was used to measure separately theu- andv-displacement fields surrouding a rapidly propagating crack tip in Homalite-100 and 7075-T6 aluminum-alloy plates. These transient crack-tip-displacement data were then used to compute the dynamic stress-intensity factor and the remote stress component.J-integral values were also estimated using the static approximate procedure of Kanget al. This static analysis provided the correctJ when the contour integral was taken within 3 mm of the crack tip.Paper was presented at the 1991 SEM Spring Conference on Experimental Mechanics held in Milwaukee, WI on June 9–13.     

Fracture process zone analysis of concrete using moiré interferometry

The fracture process zone (FPZ) ahead of a crack tip in concrete and mortar beams subjected to threepoint bending was studied using moiré interferometry. A large FPZ can occur in concrete before the external load reaches its maximum value. Comparing the experimental results between concrete and mortar suggests that the aggregate contributes to the formation of the large FPZ in concrete. The formation of this large FPZ makes concrete less brittle than mortar. The effect of the FPZ on the fracture property, such as stress intensity factor, is investigated by combining moiré interferometry measured displacements with the smoothing FEM method. The study shows that a large FPZ significantly affects the value of the stress intensity factor.     

Hole-drilling method using grating rosette and Moiré interferometry

The hole-drilling method is one of the most wellknown methods for measuring residual stresses. To identify unknown plane stresses in a specimen, a circular hole is first drilled in the infinite plate under plane stress, then the strains resulting from the hole drilling is measured. The strains may be acquired from interpreting the Moire signature around the hole. In crossed grating Moire interferometry, the horizontal and vertical displacement fields （u and v） can be obtained to determinate two strain fields and one shearing strain field. In this paper, by means of Moire interferometry and three directions grating （grating rosette） developed by the authors, three displacement fields （u, v and s） are obtained to acquire three strain fields. As a practical application, the hole-drilling method is adopted to measure the relief strains for aluminum and fiber reinforced composite. It is a step by step method; in each step a single laminate or equivalent depth is drilled to find some relationships between the drilling depth and the residual strains relieved in the fiber reinforced composite materials.     

Experimental investigation of creep-crack-tip deformation using moiré interferometry

High-temperature moiré interferometry was applied to obtain full-field creep-crack-tip displacements of a three-point bend Al 2024-T4 specimen uner constant temperature of 200°C up to 720 hr.C ^* was evaluated by the moiré data obtained at discrete time intervals. Test results indicate that under steady-state creep condition, the creepcrack-tipv-displacement rate agrees with the asymptotic solution based on theC ^* integral. However, no creeping behavior was observed for the crack-tipu-displacement field aftert=276 hr. This discrepancy may be due to the initial large creep-crack-tip blunting and cavitation damage which alter the creep-crack-tip singular field such that theC ^* integral is no longer applicable to characterize the steady-state creep-crack-tip field. Postmortem studies of the tested specimen also revealed transgranular fracture path with the ordered grain boundaries perpendicular to the crack line, which may relate to the existence of the substantial crack-tip blunting and noncreeping behavior of theu-displacement field, i.e., the size and shape of material grain boundaries play an important role in the crack-tip-creeping behavior of the material.Paper was preseted at the 1991 SEM Spring Conference on Experimental Mechanics held in Milwaukee, WI on June 9–13.