Enhancing the conductivity of isotactic polypropylene/polyethylene/carbon black composites by oscillatory shear

The influence of oscillatory shear on the conductivity of the isotactic polypropylene/polyethylene/carbon black composites is studied. It is found that the oscillatory shear under high strain amplitude can enhance the conductivity of the ternary composites with a HDPE/CB concentration in the percolation region. This is related to the fact that the high-strain oscillatory shear can improve the continuity of the conductive HDPE/CB phase in the composites. This finding has not been previously reported, and it may be used in industry to improve the conductivity of the ternary conductive composites with a low filler loading.     

The processing and properties of conductive polypropylene/polypyrrole composites

Polypropylene (PP) particles were chemically coated with polypyrrole (PPy). The content of polypyrrole varied from 0.8 to 7.6 wt.-%. Electrical conductivity of compression moulded samples depends on the concentration of polypyrrole and reached values from 4×10⁻¹⁰ to 5×10⁻³ S/cm, which is about 7 orders of magnitude higher than the conductivity in the blends prepared by mechanical mixing of PP and PPy in the same PPy concentration range. Highly conductive composites were also obtained from a mixture of coated and non-coated PP particles. The PP/PPy composites were characterized by elemental analysis, SEM and mechanical testing. The antistatic properties of PP/PPy composites were demonstrated. The electrical and mechanical properties depend on processing of composites.     

Sensing of liquids by electrically conductive immiscible polypropylene/thermoplastic polyurethane blends containing carbon black

Immiscible polymer blends based on polypropylene/thermoplastic polyurethane (PP/TPU) are interesting host multiphase systems for the incorporation of low concentrations of conductive carbon black (CB) particles. The enhancement of conductivity (and the lower critical CB content for percolation) in the PP/TPU blend is achieved via double percolation, that is, structural and electrical. The CB particles form chainlike network structures within the TPU phase, which exhibit phase continuity of elongated particles within the PP matrix. Moreover, scanning electron microscopy and dynamic mechanical thermal analysis studies indicated that the incorporation of CB particles into the PP/TPU blend has a “compatibilizing” effect, resulting in an enhanced interaction between the two polymers. Extruded PP/TPU/CB filaments produced by a capillary rheometer process at various shear rates were examined as sensing materials for a homologous series of alcohols, that is, methanol, ethanol, and 1‐propanol. All filaments displayed increasing resistance upon exposure to the various alcohols combined with excellent reproducibility and recovery behavior. An attempt is made to identify the dominant mechanisms controlling the sensing process in a CB‐containing immiscible polymer blend characterized by a double‐continuity structure. The interphase region, its quantity, and continuity played a significant role in the liquid‐transport process. Blend composition, filaments' extrusion temperature, and production shear rate level were considered as significant parameters determining the structure and the resultant sensing properties. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1428–1440, 2003     

Isotactic polypropylene/carbon nanotube composites prepared by latex technology: Electrical conductivity study

Several series of nanocomposites were prepared using a latex-based process, the main step of which consisted of mixing an aqueous suspension of exfoliated carbon nanotubes (CNTs) and a polymer latex. In the present work, a systematic study on the electrical properties of fully amorphous (polystyrene - PS) as well as semi-crystalline (isotactic polypropylene - iPP) nanocomposites containing either single-wall (SWCNTs) or multi-wall carbon nanotubes (MWCNTs) has been conducted. Percolation thresholds as low as 0.05 wt.% or 0.1 wt.% were observed for SWCNT/iPP and MWCNT/iPP nanocomposites, respectively. The formation of a conductive percolating network at such a low CNT concentration is favored by the high intrinsic conductivity and the low viscosity of the polymer matrix. The electrical percolation threshold of the iPP-based system was found to be lower than its rheological percolation threshold. Beyond the percolation threshold, MWCNT-based nanocomposites generally exhibited higher conductivity levels than those based on SWCNTs, most probably due to the higher intrinsic conductivity of the MWCNTs as compared to that of the SWCNTs. These excellent electrical properties, associated with the strong nucleating effect of the CNTs reported earlier [1] and [2], render this type of nanocomposites extremely attractive from a technological point of view.     

Complementary effects of multiwalled carbon nanotubes and conductive carbon black on polyamide 6

This article introduces a newly innovative idea for preparation of superconductive ternary polymeric composites of polyamide 6 (PA6), conductive carbon black (CCB), and multiwalled carbon nanotubes (MWCNTs) with different weight ratios by a melt‐mixing technique. The complementary effects of CCB and MWCNTs at different compositions on rheological, physical, morphological, thermal, and dynamic mechanical and electrical properties of the ternary composites have been examined systematically. We have used a novel formulation to produce high‐weight fraction ternary polymer composites that show extremely higher conductivity when compared with their corresponding binary polymer composites at the same carbon loading. For example, with an addition of 10 wt % MWCNTs into the CCB/PA6 composite preloaded with 10 wt % CCB, the electrical conductivity of these ternary composites was about 5 S/m, which was 10 times that of the CCB/PA6 binary composite (0.5 S/m) and 125 times that of the MWCNT/PA6 binary composite (0.04 S/m) at 20 wt % carbon loading. The incorporation of the MWCNTs effectively enhanced the thermal stability and crystallization of the PA6 matrix in the CCB/PA6 composites through heterogeneous nucleation. The MWCNTs appeared to significantly affect the mechanical and rheological properties of the PA6 in the CCB/PA6 composites, a way notably dependent on the MWCNT contents. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1203–1212, 2010     

Nucleation ability of multiwall carbon nanotubes in polypropylene composites

The nonisothermal crystallization of multiwall carbon nanotube (MWNT)/isotactic polypropylene (iPP) nanocomposites was investigated. The results derived from the differential scanning calorimetry curves (onset temperature, melting point, supercooling, peak temperature, half‐time of crystallization, and enthalpy of crystallization) were compared with those of neat iPP. The data were also processed according to Ozawa's theory and Dobreva's approach. These results and X‐ray diffraction data showed that the MWNTs acted as α‐nucleating agents in iPP. Accordingly, MWNT/iPP was significantly different from neat iPP: A fibrillar morphology was observed instead of the usual spherulites. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 520–527, 2003     

Crystallization behaviors and mechanical properties of carbon fiber-reinforced polypropylene composites

Journal of Thermal Analysis and Calorimetry - In this work, carbon fiber (CF)-reinforced polypropylene (PP) composites were prepared by melt processing with maleic anhydride-grafted polypropylene...     

Electrical properties and conductive mechanisms of immiscible polypropylene/Novolac blends filled with carbon black

Carbon black (CB)-filled immisicible thermoplastic/thermosetting polymer blends consisting of polypropylene (PP) and Novolac resin were reported in this paper. The PP/Novolac/CB blends with varied compositions and different processing sequences were prepared by melt-mixing method. The CB distribution, conductive mechanism and the relationship between morphology and electrical properties of the PP/Novolac/CB blends were investigated. Scanning electron microscopy (SEM), optical microscopy and extraction experiment results showed that in PP/Novolac blends CB particles preferentially localized in the Novolac phase, indicating CB has a good affinity with Novolac resin. The incorporation of CB changed the spherical particles of the dispersed Novolac phase into elongated structure. With increasing Novolac content, the elongation deformation of Novolac phase became more obvious and eventually the blends developed into co-continuous structure, which form double percolation and decrease the percolation threshold. When CB was initially blended with PP and followed by the addition of Novolac resin, the partial migration of CB from PP to the Novolac phase was possibly occurred. The addition of Novolac to PP evidently increases the storage modulus G′, loss modulus G″ and complex viscosity η^∗. The addition of CB to PP/Novolac blends further increase η^∗, and it increases with increasing CB loading, which was related to the change of composite morphology.     

Gradient structure of polypropylene composites filled with carbon black

Russian Chemical Bulletin - Gradient polymer composites were prepared by melt-mixing of carbon black and polypropylene in a compounder and subsequent hot pressing of pellets. The thermally treated...     

Effect of nanosized carbon black on thermal stability and flame retardancy of polypropylene/carbon nanotubes nanocomposites

Nanosized carbon black (CB) was introduced into polypropylene/carbon nanotubes (PP/CNTs) nanocomposites to investigate the effect of multi‐component nanofillers on the thermal stability and flammability properties of PP. The obtained ternary nanocomposites displayed dramatically improved thermal stability compared with neat PP and PP/CNTs nanocomposites. Moreover, the flame retardancy of resultant nanocomposites was greatly improved with a significant reduction in peak heat release rate and increase of limited oxygen index value, and it was strongly dependent on the content of CB. This enhanced effect was attributed mainly to the formation of good carbon protective layers by CB and CNTs during combustion. Rheological properties further confirmed that CB played an important role on promoting the formation of crosslink network on the base of PP/CNTs system, which were also responsible for the improved thermal stability and flame retardancy of PP. Copyright © 2013 John Wiley & Sons, Ltd.     

Effects of the reduction of PAni-coated oxidized multiwall carbon nanotubes on the positive temperature coefficient behaviors of their carbon black/high density polyethylene composites

Polyaniline (PAni)-coated reduced multiwall carbon nanotubes (PRMWNTs) and carbon black (CB)-filled high-density polyethylene (HDPE) composites (PRMWNTs/CB/HDPE) were prepared through a melt mixing method. Oxidized MWNTs (OMWNTs) were prepared by treating pristine multiwall carbon nanotubes (MWNTs) with an acid mixture (HNO₃:H₂SO₄), and PAni-coated OMWNTs (POMWNTs) were synthesized via in-situ polymerization of aniline monomer in the presence of OMWNTs. POMWNTs were further reduced using hydrazine monohydrate to obtain the PRMWNTs. Fourier transform infrared (FT-IR) spectra and thermogravimetric analysis (TGA) confirmed the formation of PRMWNTs. PRMWNTs showed significantly improved thermal stability and electrical conductivity comparing to POMWNTs. The positive temperature coefficient (PTC) behavior of PRMWNTs/CB/HDPE composites revealed enhanced PTC intensity and electrical conductivity at room temperature compared to POMWNTs/CB/HDPE composites. The PRMWNTs-10/CB/HDPE composite showed high peak resistivity (301.99 MΩ-cm) and low room temperature resistivity compared to the POMWNTs/CB/HDPE composite, and thus showed the highest PTC intensity value of 6.693 as well as very excellent cyclic stability.     

Organic vapor sensing behaviors of carbon black/poly (lactic acid) conductive biopolymer composite

Carbon black (CB)/poly (lactic acid) (PLA) conductive biopolymer composite were fabricated by casting. A low percolation value (1.25 vol%) is achieved due to the formation of a two-dimensional conductive network in the composite. Vapor sensing behaviors of the CB/PLA conductive composite were studied. A high chemical selectivity with respect to different organic vapors and a good reproducibility to two typical solvents, ethyl acetate and ethanol, during exposure-drying runs have been demonstrated. The variations of the sensing behaviors during exposure-drying processes were associated with the evolvement of CB conductive networks. The results indicate that the Flory-Huggins interactions parameter x ₁₂, related to the solubility parameter (thermodynamic factor), molar volume (kinetic factor) and the measurement temperature, affects the vapor sensing behaviors of CB/PLA composite significantly. These results suggest CB/PLA conductive biopolymer composite can be applied as a nice vapor sensor candidate.     

Thin and high conductive multi-walled carbon nanotubes/polydimethylsiloxane composite film prepared via solvent method as strain sensors

Flexible strain sensors based on conductive fillers and flexible polymers possessed significant advantages in human motion detection. Preparing a strain sensing layer with high electrical conductivity and excellent mechanical property under high content of conductive filler contributed to the stability of flexible strain sensors. In this study, MWCNTs/PDMS composite film was prepared by the organic solvent method. The microstructure, electrical conductivity, mechanical property, and piezoresistive characteristics of the composite film at different MWCNTs contents were characterized and discussed. When the mass fraction of MWCNTs in the composite film was 5%, the composite film exhibited a high electrical conductivity of 9.56 S/m while maintaining ideal mechanical properties, and the film thickness was just about 180 μm. The relationship between electrical signals and film strain was performed. The piezoresistive characteristic results demonstrated that the prepared composite film could be used as flexible strain sensor for human motion detection. The prepared thin MWCNTs/PDMS composite film in this paper illustrated high conductive and desired flexibility, and was an alternative material for human motion detection.     

Nonlinear current-voltage characteristics of conductive polyethylene composites with carbon black filled pet microfibrils

Current-voltage electrical behavior of in situ microfibrillar carbon black (CB)/poly(ethylene terephthalate) (PET)/polyethylene (PE) (m-CB/PET/PE) composites with various CB concentrations at ambient temperatures was studied under a direct-current electric field. The current-voltage (I-V) curves exhibited nonlinearity beyond a critical value of voltage. The dynamic random resistor network (DRRN) model was adopted to semi-qualitatively explain the nonlinear conduction behavior of m-CB/PET/PE composites. Macroscopic nonlinearity originated from the interfacial interactions between CB/PET micro fibrils and additional conduction channels. Combined with the special conductive networks, an illustration was proposed to interpret the nonlinear I-V characteristics by a field emission or tunneling mechanism between CB particles in the CB/PET microfibers intersections.     

Melt flow behavior of polypropylene composites filled with multi-walled carbon nanotubes during extrusion

Polypropylene (PP) composites filled with multi-walled carbon nanotubes (MWCNTs) were prepared using a twin-screw extruder. The melt flow properties of the composites were measured with a capillary rheometer in a temperature range from 180 to 230 °C and at various apparent shear rates varying from 100 to 4000 s⁻¹. The results showed that the melt shear stress increased almost linearly while the melt shear viscosity decreased almost linearly with increasing shear rates in a bi-logarithmic coordinate system. The melt shear flow followed the power law relationship and the dependence of the melt shear viscosity on temperature obeyed the Arrhenius equation. The relationship between the melt shear viscosity and the MWCNT weight fraction was roughly linear under the investigated range of temperature or shear rate.     

盐酸环丙沙星在导电碳黑糊电极上的伏安行为及其检测应用

本文研究了盐酸环丙沙星(Cipro)在导电碳黑糊电极上的伏安行为,结果表明:B-R缓冲溶液(p H 4.0)中,该药物分子发生2质子、2电子转移的不可逆电化学氧化,过程受吸附控制,电子转移系数α为0.37,表面反应标准速率常数k's为0.95 s-1。实验研究了支持电解质种类、p H值、离子强度、富集电位与时间等对其伏安响应的影响,并据结果对检测条件进行优化,进而建立了Cipro的电化学检测方法。优化条件下,Cipro的氧化峰电流(ipa)与其浓度(C0)在2.5×10-7~6.0×10-5mol·L-1范围内呈良好的线性关系,检测限为9.5×10-8mol·L-1(S/N=3)。将该方法应用于测定淡水渔业水样中痕量Cipro,得到了较满意的结果(平均回收率102.73%)。     

Electrical properties of conductive polymer composites prepared by an innovational method

<正>An innovational method that poly(styrene-co-maleic anhydride)(SMA),a compatibilizer of immiscible nylon6/polystyrene(PA6/PS) blends,was first reacted with carbon black(CB) and then blended with PA6/PS,has been employed to prepare the PA6/PS/(SMA-CB) composites of which CB localized at the interface.In PA6/PS/CB blends,CB was found to preferentially localize in the PA6 phase.However,in the PA6/PS/(SMA-CB) blends,it was found that CB particles can be induced by SMA to localize at the interface.The electrical porperties of PA6/PS/(SMA-CB) composites were investigated.The results showed that the composites exhibited distinct triple percolation behavior,i.e.the percolation is governed by the percolation of CB in SMA phase,the continuity of SMA-CB at the interface and the continuity of PA6/PS interface.The percolation threshold of PA6/PS/(SMA-CB) was only 0.15 wt%,which is much lower than that of PA6/PS/CB.Moreover,the PTC(positive temperature coefficient) intensity of PA6/PS/(SMA-CB) composites was stronger than that of PA6/PS/CB and the negative temperature coefficient(NTC) effect was eliminated.The electrical properties of PA6/PS/(SMA-CB) were explained in terms of its special interface morphology:SMA and CB localize at interphase to form the conductive pathways.     

Styrene butadiene rubber/carbon black composites modified by imidazole derivatives

In this study, the imidazole derivatives such as 2-undecylimidazole (UI) and 2-mercapto-1-methylimidazole (MMI) are utilized to work as novel additives for modifying styrene butadiene rubber (SBR)/carbon black (CB) composites. The imidazole groups on UI and MMI can be hydrogen-bonded with oxygen-containing groups on the surface of CB, and the undecyl or thiol groups can be reacted with the SBR chains via physical entanglement or thiol-ene chemistry. The results demonstrate that the static and dynamic mechanical performances of SBR/UI and SBR/MMI composites are significantly improved over those of the SBR composite. Compared with blank SBR composite, the tensile strength, modulus at 300% elongation, and tear strength of SBR/MMI-1.0 are greatly improved by 30, 42, and 18%, respectively. The rolling resistance of SBR/MMI-1.0 is reduced by 10.4%, and the wet grip property is increased by 4.0%. The superiority of appropriate MMI content (1.0 phr in our work) in the enhancement for the overall performance of SBR composites is attributed to the promotion of a good dispersion of CB throughout the SBR matrix and the enhanced interfacial interactions between CB and the SBR matrix. This work may enlarge the potential applications of modified CB to fabricate high-performance rubber composites.     

碳纳米管/TiO_2复合材料的制备及表征研究

采用溶胶-凝胶法和水热合成法,制备出碳纳米管/TiO2(CNTs/TiO2)复合材料。通过X-射线衍射仪(XRD)、扫描电子显微镜(SEM),紫外-可见漫反射光谱(UV-Vis),荧光光谱(LS)检测CNTs/TiO2的晶型及形貌。结果表明:锐钛矿相TiO2纳米颗粒负载在碳纳米管的管壁上,CNTs/TiO2在紫外-可见光波长范围均有较好的吸收性能。在灭菌灯照射下,以甲基橙溶液为降解目标,CNTs/TiO2复合材料对甲基橙溶液的降解有高的光催化活性,180 min内降解率达到85%以上。