EFFECTS OF REACTION AND PROCESSING PARAMETERS ON ETHYLENE POLYMERIZATION USING DIFFERENT ZIEGLER-NATTA CATALYSTS：EMPLOYMENT OF TAGUCHI EXPERIMENTAL DESIGN AND RESPONSE SURFACE METHOD

Different Ziegler-Natta catalysts were employed to polymerize ethylene. To investigate the influences of reaction parameters, namely Al/Ti molar ratio, hydrogen and processing parameters, i.e. ethylene pressure and temperature, a Taguchi experimental design was worked out. An L27 orthogonal array was chosen to take the above-mentioned parameters and relevant interactions into account. Response surface method was the tool used to analyze the experimental design results. Al/Ti, ethylene pressure and temperature were selected as experimental design factors, and catalyst activity and polymerization yield were the response parameters. Increasing pressure, due to an increment in monomer accessibility, and rising Al/Ti, because of higher reduction in the catalysts, cause an increase in both polymerization yield and catalyst activity. Nonetheless, a higher temperature, thanks to reducing ethylene solubility in the slurry medium and partially catalyst destruction, lead to a reduction in both response parameters. A synergistic effect was also observed between temperature and pressure. All catalyst activities will reduce in the presence of hydrogen. Molecular weight also shows a decline in the presence of hydrogen as a transfer agent. However, the polydispersity index remains approximately intact. Using SEM, various morphologies, owing to different catalyst morphologies, were seen for the polyethylene.

EFFECTS OF REACTION AND PROCESSING PARAMETERS ON ETHYLENE POLYMERIZATION USING DIFFERENT ZIEGLERNATTA CATALYSTS: EMPLOYMENT OF TAGUCHI EXPERIMENTAL DESIGN AND RESPONSE SURFACE METHOD

Different Ziegler-Natta catalysts were employed to polymerize ethylene.To investigate the influences of reaction parameters,namely Al/Ti molar ratio,hydrogen and processing parameters,I.e.ethylene pressure and temperature,a Taguchi experimental design was worked out.An L27 orthogonal array was chosen to take the above-mentioned parameters and relevant interactions into account.Response surface method was the tool used to analyze the experimental design results.Al/Ti,ethylene pressure and temperature were selected as experimental design factors.and catalyst activity and polymerization yield were the response parameters.Increasing pressure,due to an increment in monomer accessibility,and rising Al/Ti,because of higher reduction in the catalysts,cause an increase in both polymerization yield and catalyst activity.Nonetheless,a higher temperature,thanks to reducing ethylene solubility in the slurry medium and partially catalyst destruction.lead to a reduction in both response parameters.A synergistic eflfect was also observed between temperature and pressure.All catalyst activities will reduce in the presence of hydrogen.Molecular weight also shows a decline in the presence of hydrogen as a transfer agent.However,the polydispersity index remains approximately intact.Using SEM,various morphologies,owing to different catalyst morphologies,were seen for the polyethylene.