Effects of β‐nucleating agent and crystallization conditions on the crystallization behavior and polymorphic composition of isotactic polypropylene/multi‐walled carbon nanotubes composites

In this study, the effects of crystallization conditions (cooling rate and end temperature of cooling) on crystallization behavior and polymorphic composition of isotactic polypropylene/multi‐walled carbon nanotubes (iPP/MWCNTs) composites nucleated with different concentrations of β‐nucleating agent (tradename TMB‐5) were investigated by differential scanning calorimetry (DSC), wide‐angle X‐ray diffraction (WAXD) and scanning electronic microscopy (SEM). The results of DSC, WAXD and SEM revealed that the addition of MWCNTs and TMB‐5 evidently elevates crystallization temperatures and significantly decreases the crystal sizes of iPP. Because of the competition between α‐nucleation (provided by MWCNTs) and β‐nucleation (induced by TMB‐5), the β‐phase crystallization takes place only when 0.15 wt% and higher concentration of TMB‐5 is added. Non‐isothermal crystallization kinetics study showed that the crystallization activation energy ΔE of β‐nucleated iPP/MWCNTs composites is obviously higher than that of pure iPP, which slightly increases with the increase of TMB‐5 concentration, accompanying with the transition of its polymorphic crystallization behavior. The results of non‐isothermal crystallization and melting behavior suggested that the cooling rate and end temperature of cooling (T_end) are important factors in determining the proportion and thermal stability of β‐phase: Lower cooling rate favors the formation of less amount of β‐phase with higher thermal stability, while higher cooling rate encourages the formation of higher proportion of β‐phase with lower thermal stability. The T_end = 100°C can eliminate the β–α recrystallization during the subsequent heating and therefore enhance the thermal stability of the β‐phase. By properly selecting TMB‐5 concentration, cooling rate and T_end, high β‐phase proportion of 88.9% of the sample was obtained. Copyright © 2014 John Wiley & Sons, Ltd.