The Influence of Aluminum-Containing Lewis Acids on Polyisobutylene,Isobutylene-lsoprene Copolymers (Butyl Rubber), and Chlorinated Isobutylene-lsoprene Copolymer (Chlorobutyl)

The influence of aluminum-containing Lewis acids, e.g., AlCl₃, AlEtCl₂, AlEt₂Cl, AlEt₃, and AliBu₃, on polyisobutylene, isobutylene-isoprene copolymer (butyl rubber), and chlorinated butyl rubber has been investigated in nonpolar and polar solvents at various Lewis acid concentrations in the temperature range -10 to -78°C. Polyisobutylene does not degrade even under the most aggressive conditions employed (AlEtCl₂, -10°C). Butyl rubber degrades rapidly in the presence of AlEtCl₂ in the range -10 to -50°C. In contrast, no degradation occurs with the milder Lewis acid AlEt₂Cl; however, in conjunction with small amounts of a suitable Bronsted acid (i.e., HCl) immediate and extensive degradation takes place with AlEt₂Cl as well. Chlorobutyl rubber severely and very rapidly degrades in the presence of AlCl₃ and AlEtCl₂. With the less acidic AlEt₂Cl and AlEt₃, molecular weight breakdown can be prevented only when employing milder conditions, i.e., at low Lewis acid concentrations in nonpolar solvents at lowest temperatures. A comprehensive mechanism involving carbonium ions of these degradation processes is proposed.