Mechanical, thermal, and fire properties of polylactide/starch blend/clay composites

Polylactide (PLA)/starch blend/clay and PLA/clay composites are prepared by melt blending. Structural and thermal characterizations are performed by differential scanning calorimetry, X-ray diffraction analysis, and thermogravimetric analysis. The fire properties are assessed on a dual cone calorimeter. Combustion residue and char formation is characterized by optical microscopy and attenuated total reflection infrared spectroscopy. Although the clay is not fully intercalated/exfoliated, the composites exhibit a higher thermal stability and much reduced peak heat release rate, and the PLA/starch blend composite retains its mechanical properties. For the PLA/starch blend composite, smoke release is also considerably reduced. Catalyzed, oxidative decomposition is shown to occur early in the thermal decomposition of the composites, prior to increased thermal stability. The inclusion of clay promotes char formation and increases the quantity of carbonaceous char in the combustion residue. There is minimal migration of the clay to the surface prior to ignition and char is formed mainly after ignition and during burning. During the later stages of burning some of the char formed is converted to CO₂.