Using cone calorimeter to study thermal degradation of flexible PVC filled with zinc ferrite and Mg(OH)2

Flame-retarded poly(vinyl chloride) (PVC) materials have been prepared by using zinc ferrite (ZnFe₂O₄ (ZFO)) combined with magnesium hydroxide (Mg(OH)₂ (MH)). The effects of these additives on the combustion and thermal degradation of PVC samples were studied using the limiting oxygen index test, the smoke density rating test, thermogravimetric–differential thermogravimetry, and the cone calorimeter test. The results showed that ZFO and MH were good synergists for improving the flame retardancy and smoke-suppressing of PVC/MH/ZFO blends. ZFO can significantly improve the maximum mass loss velocity in the first stage, and reduce the initial decomposition temperature and the decomposition range in the PVC/MH/ZFO blends. The char yield at 700 °C of flame-retarded PVC clearly decreased below theoretical values due to the cationic cracking reactions in the presence of ZFO. Furthermore, the PVC/10MH/10ZFO showed strong flame-retarding synergism since the decreased average heat release rate value. And the PVC/19MH/1ZFO presented a significant smoke-suppressing effect by the least average specific extinction area, peak smoke production rate, and total smoke produce. Moreover, the CO and CO₂ production was increased because of a large amount of fragment of char residue in contact air in the presence of ZFO.