Influence of the PVOH molar mass on the morphology and functional properties of EVOH/PVOH films prepared by melt blending

The influences of the molar mass (low, medium, and high) and content of poly(vinyl alcohol) (PVOH) dispersed by melt-blending in an ethylene vinyl alcohol (EVOH) copolymer on the morphology, microstructure, thermal, mechanical, and oxygen barrier properties were investigated. Multilayer films with external low-density polyethylene layers and inner EVOH/PVOH blend layer and respective monolayer films were elaborated and characterized. EVOH/PVOH blends exhibited a good compatibility because of the initial presence of PVOH segments in EVOH. The detailed quantitative analysis of the morphology performed for all blends showed that the finest dispersion was obtained with the PVOH with the lowest molar mass. The properties of the films as a function of the PVOH content and its molar mass were determined herein. Significant improvement of barrier properties was obtained at moderated water activities (up to a_w = 0.6) by using the PVOH with the lowest molar mass. Compared to the neat EVOH material, the oxygen permeability coefficients decreased by a factor 2 by adding 15 vol% PVOH while the thermal and mechanical properties remained similar.