The role of surface viscoelasticity in slide coating processes

In the slide hopper coating process for simultaneously applying multiple layers of coating liquids to a moving web, surfactants must be added to the photographic emulsion to ensure a stable position of the liquid bridge formed between the lower edge of the slide hopper and the moving web. In slide coating of gelatin solutions without an added surfactant, the liquid bridge becomes instable and begins to oscillate if critical coating conditions are reached. The addition of anionic surfactants stabilizes the liquid bridge against oscillations. The action of the added surfactants is a result of their interaction with gelatin. The degree of binding can be used as a measure of the interaction. The binding of anionic and cationic surfactants to gelatin was investigated using a surfactant-selective electrode. The binding isotherms of the surfactants to an alkali-processed bone gelatin were determined and compared with the surface dilational properties of the gelatin/surfactant adsorption layers. The comparison of surface rheological data obtained by the oscillating bubble method with the results of coating experiments demonstrates that the viscoelastic properties of gelatin/anionic surfactant adsorption layers are of essential importance to the stabilization of the liquid bridge against oscillations. Pure elastic adsorption layers are not able to stabilize the liquid bridge. The mechanism of the stabilizing action is discussed. Received: 30 October 2000/Revised: 12 February 2001/Accepted: 14 February 2001