Preparation of dense, ultra-thin MIEC ceramic membranes by atmospheric spray-pyrolysis technique

Dense ceramic mixed ionic and electronic conducting membranes have been deposited by atmospheric spray-pyrolysis technique onto porous ceramic substrates. Perovskite oxide layers, i.e. manganites La_1−xSr_xMnO₃, ferrites La_1−xSr_xFe_1−y(Co,Ni)_yO₃, gallates La_1−xSr_xGa_1−y(Co,Ni,Fe)_yO₃, cobaltites La_1−xSr_xCoO₃ and related perovskites such as lanthanum nickelate La₂NiO₄ layers have been prepared. The structure, morphology and composition of the layers were characterised by XRD, SEM and WDS, respectively. Density and gas tightness of the layers were studied as a function of deposition process parameters, film thickness (from 0.5 to 3 μm) and preparation procedure. The presence of cracks and defects due to thermo-mechanical stresses applied during or after the preparation process were correlated with the membrane composition and the corresponding thermal expansion coefficient differences between substrates and membranes.