On-line fermentation gas analysis: Error analysis and application of mass spectrometry

On-line fermentation gas analysis is of general interest because it permits the determination of metabolic rates in almost any biological process using living organisms. The consumption and production of gases (O₂, CO₂, CH₄, etc.) and volatile compounds may be determined without causing any risk of infection. Elemental balancing permits the determination of other metabolic rates if the stoichiometry is known. This was studied with the production of poly-β-hydroxybutyrate (PHB) by Alcaligenes latus. Estimations were based on the measurement of gas partial pressure and flow-rates, pH and alkali consumption rate. Experiments with a small quadrupole mass spectrometer showed unacceptable error propagation. Therefore, dynamic error propagation for all rates was studied using simulation. It was found that, for example, a 1% relative offset-calibration error for oxygen can result in an error in PHB estimation of > 50%. It is suggested that this culture is used in combination with elemental balancing for thorough tests of the accuracy of on-line gas analysis equipment. An on-line process gas analyser based on a quadrupole mass spectrometer (Balzers PGM 407) gave the following precision values (abs. vol.?%) during cultivation of Bacillus subtilis: nitrogen (m/z 14), 0.024; oxygen (m/z 32), 0.020; argon (m/z 40), 0.0011; and carbon dioxide (m/z 44), 0.0034. These values, combined with automatic recalibration, would be sufficient for reasonable estimation of PHB, biomass and substrates.