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Residual stresses in squeeze-cast aluminum rods
Authors:M S Abifarin  M B Adeyemi
Institution:(1) Department of Mechanical Engineering, Federal University of Technology, Minna, Nigeria;(2) Mechanical Engineering Department, University of Ilorin, Ilorin, Nigeria
Abstract:The longitudinal slitting technique has been applied to determining and comparing the residual stresses in as-cast and squeeze-cast aluminum rods. Residual stresses in the squeeze-cast aluminum alloy rods are found to increase with applied punch pressures under a constant die-base thermocouple reference temperature. For the variations of residual stresses with varying die-base thermocouple reference temperatures, a peak residual stress is found to occur at a die-base thermocouple reference temperature of 100° C. A semi-empirical formula is derived for the determination of the maximum longitudinal residual stress in the tapered cylindrical as-cast aluminum alloy, from which the maximum longitudinal residual stresses for squeeze cast can be determined, using the residual-stress ratios obtained experimentally
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