Statistical model of nearly complete elastic rough surface contact

In the area of homogeneous, isotropic, linear elastic rough surface normal contact, many classic statistical models have been developed which are only valid in the early contact when real area of contact is infinitesimally small, e.g., the Greenwood–Williamson (GW) model. In this article, newly developed statistical models, built under the framework of the (i) GW, (ii) Nayak–Bush and (iii) Greenwood’s simplified elliptic models, extend the range of application of the classic statistical models to the case of nearly complete contact. Nearly complete contact is the stage when the ratio of the real area of contact to the nominal contact area approaches unity. At nearly complete contact, the non-contact area consists of a finite number of the non-contact regions (over a finite nominal contact area). Each non-contact region is treated as a mode-I “crack”. The area of each non-contact region and the corresponding trapped volume within each non-contact region are determined by the analytical solutions in the linear elastic fracture mechanics, respectively. For a certain average contact pressure, not only can the real area of contact be determined by the newly developed statistical models, but also the average interfacial gap. Rough surface is restricted to the geometrically-isotropic surface, i.e., the corresponding statistical parameters are independent of the direction of measurement. Relations between the average contact pressure, non-contact area and average interfacial gap for different combinations of statistical parameters are compared between newly developed statistical models. The relations between non-contact area and average contact pressure predicted by the current models are also compared with that by Persson’s theory of contact. The analogies between the classic statistical models and the newly developed models are also explored.