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A MULTI-COUPLED FINITE ELEMENT ANALYSIS OF RESISTANCE SPOT WELDING PROCESS
作者姓名:Hou  Zhigang  Wang  Yuanxun  Li  Chunzhi  Chert  Chuanyao
作者单位:Hou Zhigang Wang Yuanxun Li Chunzhi Chen Chuanyao ( School of Civil Engineering and Mechanics,Huazhong University of Science and Technology,Wuhan 430074,China) ( School of Mechtronic and Automobile Engineering,Yantai University,Yantai 264005,China)
摘    要:A two-dimensional axisymmetric finite element model is developed to analyze the transient thermal and mechanical behaviors of the Resistance Spot Welding (RSW) process using commercial software ANSYS. Firstly a direct-coupled electrical-thermal Finite Element Analysis (FEA) is performed to analyze the transient thermal characteristics of the RSW process. Then based on the thermal results a sequential coupled thermo-elastic-plastic analysis is conducted to determine the mechanical features of the RSW process. The thermal history of the whole process and the temperature distribution of the weldment are obtained through the analysis. The mechanical features, including the distributions of the contact pressure at both the faying surface and the electrode-workpiece interface, the stress and strain distributions in the weldment and their changes during the RSW process, the deformation of the weldment and the electrode displacement are also calculated.

关 键 词:有限元分析  FEA  电热耦合  机械特征
收稿时间:2005-01-13
修稿时间:2005-12-28

A MULTI-COUPLED FINITE ELEMENT ANALYSIS OF RESISTANCE SPOT WELDING PROCESS
Hou Zhigang Wang Yuanxun Li Chunzhi Chert Chuanyao.A MULTI-COUPLED FINITE ELEMENT ANALYSIS OF RESISTANCE SPOT WELDING PROCESS[J].Acta Mechanica Solida Sinica,2006,19(1):86-94.
Authors:Hou Zhigang  Wang Yuanxun  Li Chunzhi  Chen Chuanyao
Institution:1. Department of Fusion Plasma Physics, Royal Institute of Technology (KTH), 100 44 Stockholm, Sweden;5. Consorzio RFX (CNR, ENEA, INFN, Universit di Padova, Acciaierie Venete Spa) Corso Stati Uniti 4, 35127 Padova, Italy;6. Institute of Energy and Climate Research Plasma Physics, Forschungszentrum Jülich GmbH, 52425 Julich, Germany
Abstract:A two-dimensional axisymmetric finite element model is developed to analyze the transient thermal and mechanical behaviors of the Resistance Spot Welding (RSW) process using commercial software ANSYS. Firstly a direct-coupled electrical-thermal Finite Element Analysis (FEA) is performed to analyze the transient thermal characteristics of the RSW process. Then based on the thermal results a sequential coupled thermo-elastic-plastic analysis is conducted to determine the mechanical features of the RSW process. The thermal history of the whole process and the temperature distribution of the weldment are obtained through the analysis. The mechanical features, including the distributions of the contact pressure at both the faying surface and the electrode-workpiece interface, the stress and strain distributions in the weldment and their changes during the RSW process, the deformation of the weldment and the electrode displacement are also calculated.
Keywords:Finite Element Analysis (FEA)  Resistance Spot Welding (RSW)  electrical-thermal coupling  thermo-elastic-plastic analysis  thermal behavior  mechanical feature
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