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Finite element modelling of cold drawing for high-precision tubes
Authors:Florian Boutenel  Myriam Delhomme  Vincent Velay  Romain Boman
Institution:1. ICA (Institut Clément-Ader), Université de Toulouse, CNRS, IMT Mines Albi, INSA, UPS, ISAE–SUPAERO, Campus Jarlard, 81013 Albi CT cedex 09, France;2. Minitubes ZAC Technisud, 21, rue Jean-Vaujany, BP 2529, 38035 Grenoble cedex 02, France;3. Department of Aerospace and Mechanical Engineering, University of Liège, 9, allée de la Découverte, B-4000 Liège, Belgium
Abstract:Cold tube drawing is a metal forming process that allows manufacturers to produce high-precision tubes. The dimensions of the tube are reduced by pulling it through a conical converging die with or without inner tool. In this study, finite element modelling has been used to give a better understanding of the process.This paper presents a model that predicts the final dimensions of the tube with very high accuracy. It is validated thanks to experimental tests. Moreover, five studies are performed with this model, such as investigating the influence of the die angle on the drawing force or the influence of relative thickness on tube deformation.
Keywords:Precision metal forming  Cold tube drawing  Tube sinking  Mandrel drawing  Finite element method  Large deformation
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