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轴承自供能监测的径向电磁式能量俘获建模与实验研究
引用本文:张颖,曹军义,朱红宇.轴承自供能监测的径向电磁式能量俘获建模与实验研究[J].固体力学学报,2019,40(5):458-466.
作者姓名:张颖  曹军义  朱红宇
作者单位:西安交通大学现代设计及转子轴承系统教育部重点实验室,西安,710049;西安交通大学现代设计及转子轴承系统教育部重点实验室,西安,710049;西安交通大学现代设计及转子轴承系统教育部重点实验室,西安,710049
基金项目:国家自然科学基金;国家重点研发计划
摘    要:无线网络和低功耗微电子技术的进步推动着设备健康监测技术的网联化和智能化发展。轴承作为旋转设备的关键部件,对国防、轨道交通、风电等重大装备的健康状态起到了非常重要的作用,实现轴承状态监测的微型化和自供能是装备智能化的重要技术基础。本文针对于轴承无线传感器网络的供能问题,提出了一种用于轴承自供能监测的径向电磁式旋转能量俘获建模方法,并通过引入环形Halbach永磁阵列增强了线圈中的磁场强度,提高了能量俘获系统的输出性能。基于磁荷理论和空间坐标变换给出了环形Halbach永磁阵列的径向磁场计算方法,进而利用电磁感应原理建立了电磁式旋转能量俘获系统的输出电压模型,仿真分析了不同参数对系统输出电压的影响。有限元仿真和不同转速下的实验结果验证了所建立模型预测输出电压的准确性,同时功率测试实验表明设计的俘能系统在1000rpm转速下可实现81.2mW的输出功率。

关 键 词:能量俘获  轴承状态监测  机电建模  电磁感应
收稿时间:2019-06-12

Modeling and Experimental Investigation of Radial Electromagnetic Energy Harvesting for Self-powered Bearing Condition Monitoring
Abstract:Recent advancements of wireless sensor and low power microelectrics make a great contribution to intelligent and networking health monitoring technologies. Due to key component of rotating machinery, bearings play a significant role on keeping the health state of defense, railway and wind turbines equipments. Therefore, miniaturization and self-powered methods of bearing state monitoring are important enabling technologies. This paper presents a radical electromagnetic rotating energy harvester for bearing condition monitoring to solve the power resource of wireless sensor node in the future and then introduces the circular Halbach array to improve the magnetic field of coils for performance enhancement. Based on the magnetic charge theory and space coordinate transformation, the calculation method of radial magnetic field distribution for circular Halbach array is proposed. Then the model of output voltage of the proposed energy harvester is established by electromagnetic induction. Moreover, the effect of different parameters on output voltage is numerically investigated by the proposed theoretical model. Finally, finite element simulation and experimental results under different speeds demonstrate the effectiveness of proposed model and that the proposed device can obtain the maximum output power of 81.2mW at 1000rpm.
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